Connect with us

News

Tesla is pushing the limits of its proven Gigafactory formula in Texas

Credit: Terafactory Texas/YouTube

Published

on

Tesla has, for all intents and purposes, developed a strategy for building its Gigafactories in a quick and efficient manner. This was shown in Gigafactory Shanghai, which started mass production of the Made-in-China Model 3 within a year after its groundbreaking ceremony, and in Giga Berlin, which is now also taking form despite the trickle of permits from German authorities. 

Tesla’s Gigafactory formula seems to have been inspired by GA4, a “tent”-based Model 3 production line constructed in the Fremont Factory grounds as a way for the company to manufacture more vehicles during a period described by Elon Musk as “production hell.” The concept of GA4 was simple. Cars are progressively assembled as they pass through the sprung structure, while supplies are delivered through the loading bays at the side. 

Gigafactory Texas in Winter. (Credit: Tesla)

A look at Gigafactory Shanghai suggests that the facility is but a more permanent and evolved form of GA4, from its straightforward vehicle assembly process to its numerous loading bays. This was true for both the first and second phases of the facility, which produce the Model 3 and Model Y, respectively. Giga Shanghai’s construction was extremely rapid, with crews working 24/7 to finish the Phase 1 building’s factory shell. Once this was done, equipment was installed, and trial production of Model 3 test units started. 

Gigafactory Berlin appears to be following a relatively similar pattern. During the massive facility’s buildout, it seemed that equipment was only installed after the complex’s buildings themselves were nearing completion. Granted, part of this may be due to the fact that Giga Berlin had to be constructed according to the permits that the facility receives. But despite this, the German plant seems to be progressing at a pattern that is quite similar to its China-based counterpart. 

This does not seem to be true for Gigafactory Texas at all. Over the past months and as the facility enters its eighth month of construction, the activities surrounding Giga Texas have been incredibly interesting. In January, shipments from IDRA, the company behind the Model Y’s massive Giga Press in the Fremont Factory, were spotted in the complex. What appeared to be robots for vehicle production lines were spotted not long after. 

Advertisement
Giga Texas’ Giga Press machine. (Credit: Jeff Roberts)

Recent flyovers of the Gigafactory Texas complex suggest that there is now a steady stream of equipment being delivered and possibly being installed on the site. This was evident in a recently shared video from the Terafactory Texas YouTube channel, which captured images of what seemed to be Model Y Body-in-White machines being moved around the area. 

It should be noted that Gigafactory Texas has only been under construction for eight months, and a significant part of its factory shell is yet to be completed. Despite this, Tesla already seems intent on initiating the installation and setup of its production equipment. This includes its Giga Press machines, which would produce the Model Y’s single-piece rear underbody. 

This strategy would require a great deal of synchronization, of course. But if successfully done, such a system could result in Giga Texas being built at a rate that’s significantly faster than Giga Shanghai or Gigafactory Berlin. 

Overall, it appears that over the years, Tesla has come up with a solid formula that enables the company to build its Gigafactories quickly. But in true Elon Musk fashion, Tesla seems to be determined to improve a proven formula nonetheless. Gigafactory Texas is quite fascinating in this sense, as it could very well be a project that demonstrates once and for all that it takes boldness and a constant urge to innovate to truly change the industry. 

Watch a recent flyover of the Gigafactory Texas complex in the video below. 

Advertisement

https://youtu.be/kaKI7aMG6_k

Don’t hesitate to contact us for news tips. Just send a message to tips@teslarati.com to give us a heads up.

Simon is an experienced automotive reporter with a passion for electric cars and clean energy. Fascinated by the world envisioned by Elon Musk, he hopes to make it to Mars (at least as a tourist) someday. For stories or tips--or even to just say a simple hello--send a message to his email, simon@teslarati.com or his handle on X, @ResidentSponge.

Advertisement
Comments

Elon Musk

Tesla Cybercab coming next to Giga Berlin, Optimus possibly after

“From a next major product standpoint, I think most likely is the Tesla Cybercab,” Musk said.

Published

on

Credit: Cybercab

Tesla could add the Cybercab and Optimus humanoid robot to the production lineup at Giga Berlin, as per recent comments from CEO Elon Musk. 

During a recent interview with Giga Berlin plant manager André Thierig, Musk identified the Cybercab as the most likely next major product for the German factory, with Optimus potentially following after.

“From a next major product standpoint, I think most likely is the Tesla Cybercab,” Musk said. He added that there are also “possibilities of Tesla Optimus” being produced in the facility.

Tesla has already begun production of the Cybercab in Giga Texas, with volume production expected to ramp this year. Based on Musk’s comments, it appears that if conditions align in Europe, Giga Berlin could eventually join that effort.

Advertisement

The CEO’s comments about Optimus coming to Gigafactory Berlin are quite unsurprising too considering that Musk has mentioned in the past that the humanoid robot will likely be Tesla’s highest volume product in the long run. 

Giga Berlin will likely be able to produce mass volumes of Optimus, as the Model S and Model X lines being converted to an Optimus line in the Fremont Factory are already expected to produce 1 million units of the humanoid robot annually. 

Apart from his comments about the Cybercab and Optimus, Elon Musk also confirmed that Giga Berlin has started ramping battery cell production and will continue expanding Model Y output, particularly as supervised Full Self-Driving (FSD) gains regulatory approvals in Europe.

Taken together, the remarks suggest Berlin’s role could evolve beyond vehicle assembly into a broader multi-product manufacturing hub, not just a regional Model Y plant.

Advertisement
Continue Reading

Energy

Tesla Powerwall distribution expands in Australia

Inventory is expected to arrive in late February and official sales are expected to start mid-March 2026.

Published

on

Credit: Tesla

Supply Partners Group has secured a distribution agreement for the Tesla Powerwall in Australia, with inventory expected to arrive in late February and official sales beginning in mid-March 2026.

Under the new agreement, Supply Partners will distribute Tesla Powerwall units and related accessories across its national footprint, as noted in an ecogeneration report. The company said the addition strengthens its position as a distributor focused on premium, established brands.

“We are proud to officially welcome Tesla Powerwall into the Supply Partners portfolio,” Lliam Ricketts, Co-Founder and Director of Innovation at Supply Partners Group, stated.

“Tesla sets a high bar, and we’ve worked hard to earn the opportunity to represent a brand that customers actively ask for. This partnership reflects the strength of our logistics, technical services and customer experience, and it’s a win for installers who want premium options they can trust.”

Advertisement

Supply Partners noted that initial Tesla Powerwall stock will be warehoused locally before full commercial rollout in March. The distributor stated that the timing aligns with renewed growth momentum for the Powerwall, supported by competitive installer pricing, consumer rebates, and continued product and software updates.

“Powerwall is already a category-defining product, and what’s ahead makes it even more compelling,” Ricketts stated. “As pricing sharpens and capability expands, we see a clear runway for installers to confidently spec Powerwall for premium residential installs, backed by Supply Partners’ national distribution footprint and service model.”

Supply Partners noted that a joint go-to-market launch is planned, including Tesla-led training for its sales and technical teams to support installers during the home battery system’s domestic rollout.

Continue Reading

Elon Musk

Tesla Giga Berlin growth could stall if not “free from external influences”: Elon Musk

The comments were delivered in a pre-recorded video discussion.

Published

on

Credit: Andre Thierig/X

Tesla CEO Elon Musk has reportedly warned that future expansion of Gigafactory Berlin could be jeopardized if the site does not remain “free from external influences.”

Musk’s comments were delivered in a pre-recorded video discussion with employees and came at a sensitive moment for the facility, where union representation has been a recurring issue.

According to reports from Handelsblatt and Der Spiegel, citing participants at the event, Musk suggested that if Giga Berlin is no longer “free from external influences,” further expansion would become unlikely. He did not, however, hint that the plant would shut down.

While Musk did not name IG Metall directly, his remarks were widely interpreted as referencing the union, which is currently the largest faction on the works council but does not hold a majority, as noted in an electrive report. 

Advertisement

The video conversation was conducted between Musk in Austin and Grünheide plant manager André Thierig, then played back to the workforce in Germany. Works council elections are scheduled for early March, heightening the tension between management and organized labor.

The CEO has previously voiced concerns that stronger union influence could limit Tesla’s operational flexibility and long-term strategy in Germany.

Despite the warning on expansion, Musk praised the Giga Berlin site during the same address, describing it as one of the most advanced factories worldwide and highlighting its cleanliness and team culture.

The discussion also reportedly touched on battery cell production. According to attendees cited in German media, Musk indicated that Tesla has begun ramping cell production at the site. That would mark a notable shift from earlier expectations that large-scale cell manufacturing in Brandenburg would not begin until 2027.

Advertisement
Continue Reading