During the Q2 2021 Earnings Call Update Letter released in late July, Tesla revealed that the Semi program would be delayed once again due to battery cell constraints and supply chain bottlenecks. However, developments regarding the Semi’s charging system still move forward, and one document from Ideanomics subsidiary WAVE proposes an extreme fast-charging system that would provide speeds of 500 kW and 1 MW. It would be void of cables, wires, and implanted directly into the roadway, providing power without having to plug in.
WAVE, an acronym for Wireless Advanced Vehicle Electrification, is owned by NASDAQ-listed company Ideanomics. WAVE develops high-power inductive charging solutions, but not for things like cell phones. They develop these charging systems for medium and heavy-duty vehicles, and the Tesla Semi may be one of the first vehicles to utilize the technology.
In the document, WAVE shares that extreme fast-charging systems are a sub-category of the company’s primary 250 kW business. However, it aims to develop 500 kW and 1 MW-capable wireless electric vehicle chargers for large-scale commercial vehicles using a primary coil embedded in the roadway and a receiving coil within the truck. Power would then be transferred using magnetic fields that are created by using a resonant inverter to create high-frequency AC currents to energize a charging coil. The energy from the coil underground would transmit energy to the truck, providing a charge without plugging in.
The Tesla Semi visits Yandell Truckaway. (Photo: Arash Malek)
WAVE specifically mentions the strengths of the system and how it could benefit the Tesla Semi, in particular. The document states:
“The current state-of-the-art drayage truck charging features primarily conductive chargers. The recently announced Tesla Semi concept design has the largest advertised range of 500 miles with a target 80% charge in 30 minutes. The battery pack is estimated to be at least 800 kWh (likely much higher to cover full load and all conditions) and must have a target charge rate of at approximately 1.5 MW. The system under development via the US DOE contract of charging an electric drayage truck at extreme fast-charging power levels will be the fastest charger by a significant margin.”
$IDEX The WAVE W-XFC is mentioned here with the advanced battery pack for the Tesla Semi as an example
-This very high power wireless charging system, COUPLED w/ AN ADVANCED BATTERY PACK that supports high rate charging will allow MD/HD trucks/buses to be charged in 20-30 minutes pic.twitter.com/yPtuD0VhyM— Konahuanui Investments (@konahuanui) August 6, 2021
This will be possible through WAVE’s recently-developed wireless charging system that can transfer up to 250 kW for bus charging at a distance of 250 millimeters, or 10 inches. “This is achieved by using a scalable modular approach. For this project, WAVE will increase the power level to 500 kW.”
WAVE can achieve the increased power level by increasing the power rating and density of the electronics and the coil design. Uses for the idea can be applied to “a number of urban applications,” and WAVE indicates that it won’t be a technology exclusive to Class 8 vehicles.
Tesla has been developing the Megacharger for the Semi for several years and has achieved some impressive specs ahead of the vehicle’s release. In 2017 at the Semi’s unveiling event, CEO Elon Musk said that Tesla would install a global network of solar-powered Megachargers that could provide 400 miles of range in just 30 minutes. An output of over 1 MW would make this possible, but to avoid potential dangers due to high energy output, Tesla filed for liquid-cooled charging connectors. Tesla uses something similar in its V3 Superchargers.
Yesterday, WAVE was awarded a contract to develop wireless inductive charging solutions by government organization Sourcewell.
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Tesla confirms that it finally solved its 4680 battery’s dry cathode process
The suggests the company has finally resolved one of the most challenging aspects of its next-generation battery cells.
Tesla has confirmed that it is now producing both the anode and cathode of its 4680 battery cells using a dry-electrode process, marking a key breakthrough in a technology the company has been working to industrialize for years.
The update, disclosed in Tesla’s Q4 and FY 2025 update letter, suggests the company has finally resolved one of the most challenging aspects of its next-generation battery cells.
Dry cathode 4680 cells
In its Q4 and FY 2025 update letter, Tesla stated that it is now producing 4680 cells whose anode and cathode were produced during the dry electrode process. The confirmation addresses long-standing questions around whether Tesla could bring its dry cathode process into sustained production.
The disclosure was highlighted on X by Bonne Eggleston, Tesla’s Vice President of 4680 batteries, who wrote that “both electrodes use our dry process.”
Tesla first introduced the dry-electrode concept during its Battery Day presentation in 2020, pitching it as a way to simplify production, reduce factory footprint, lower costs, and improve energy density. While Tesla has been producing 4680 cells for some time, the company had previously relied on more conventional approaches for parts of the process, leading to questions about whether a full dry-electrode process could even be achieved.
4680 packs for Model Y
Tesla also revealed in its Q4 and FY 2025 Update Letter that it has begun producing battery packs for certain Model Y vehicles using its in-house 4680 cells. As per Tesla:
“We have begun to produce battery packs for certain Model Ys with our 4680 cells, unlocking an additional vector of supply to help navigate increasingly complex supply chain challenges caused by trade barriers and tariff risks.”
The timing is notable. With Tesla preparing to wind down Model S and Model X production, the Model Y and Model 3 are expected to account for an even larger share of the company’s vehicle output. Ensuring that the Model Y can be equipped with domestically produced 4680 battery packs gives Tesla greater flexibility to maintain production volumes in the United States, even as global battery supply chains face increasing complexity.
Elon Musk
Tesla Giga Texas to feature massive Optimus V4 production line
This suggests that while the first Optimus line will be set up in the Fremont Factory, the real ramp of Optimus’ production will happen in Giga Texas.
Tesla will build Optimus 4 in Giga Texas, and its production line will be massive. This was, at least, as per recent comments by CEO Elon Musk on social media platform X.
Optimus 4 production
In response to a post on X which expressed surprise that Optimus will be produced in California, Musk stated that “Optimus 4 will be built in Texas at much higher volume.” This suggests that while the first Optimus line will be set up in the Fremont Factory, and while the line itself will be capable of producing 1 million humanoid robots per year, the real ramp of Optimus’ production will happen in Giga Texas.
This was not the first time that Elon Musk shared his plans for Optimus’ production at Gigafactory Texas. During the 2025 Annual Shareholder Meeting, he stated that Giga Texas’ Optimus line will produce 10 million units of the humanoid robot per year. He did not, however, state at the time that Giga Texas would produce Optimus V4.
“So we’re going to launch on the fastest production ramp of any product of any large complex manufactured product ever, starting with building a one-million-unit production line in Fremont. And that’s Line one. And then a ten million unit per year production line here,” Musk stated.
How big Optimus could become
During Tesla’s Q4 and FY 2025 earnings call, Musk offered additional context on the potential of Optimus. While he stated that the ramp of Optimus’ production will be deliberate at first, the humanoid robot itself will have the potential to change the world.
“Optimus really will be a general-purpose robot that can learn by observing human behavior. You can demonstrate a task or verbally describe a task or show it a task. Even show it a video, it will be able to do that task. It’s going to be a very capable robot. I think long-term Optimus will have a very significant impact on the US GDP.
“It will actually move the needle on US GDP significantly. In conclusion, there are still many who doubt our ambitions for creating amazing abundance. We are confident it can be done, and we are making the right moves technologically to ensure that it does. Tesla, Inc. has never been a company to shy away from solving the hardest problems,” Musk stated.
Elon Musk
Rumored SpaceX-xAI merger gets apparent confirmation from Elon Musk
The comment follows reports that the rocket maker is weighing a transaction that could further consolidate Musk’s space and AI ventures.
Elon Musk appeared to confirm reports that SpaceX is exploring a potential merger with artificial intelligence startup xAI by responding positively to a post about the reported transaction on X.
Musk’s comment follows reports that the rocket maker is weighing a transaction that could further consolidate his space and AI ventures.
SpaceX xAI merger
As per a recent Reuters report, SpaceX has held discussions about merging with xAI, with the proposed structure potentially involving an exchange of xAI shares for SpaceX stock. The value, structure, and timing of any deal have not been finalized, and no agreement has been signed.
Musk appeared to acknowledge the report in a brief reply on X, responding “Yeah” to a post that described SpaceX as a future “Dyson Swarm company.” The comment references a Dyson Swarm, a sci-fi megastructure concept that consists of a massive network of satellites or structures that orbit a celestial body to harness its energy.
Reuters noted that two entities were formed in Nevada on January 21 to facilitate a potential transaction for the possible SpaceX-xAI merger. The discussions remain ongoing, and a transaction is not yet guaranteed, however.
AI and space infrastructure
A potential merger with xAI would align with Musk’s stated strategy of integrating artificial intelligence development with space-based systems. Musk has previously said that space-based infrastructure could support large-scale computing by leveraging continuous solar energy, an approach he has framed as economically scalable over time.
xAI already has operational ties to Musk’s other companies. The startup develops Grok, a large language model that holds a U.S. Department of Defense contract valued at up to $200 million. AI also plays a central role in SpaceX’s Starlink and Starshield satellite programs, which rely on automation and machine learning for network management and national security applications.
Musk has previously consolidated his businesses through share-based transactions, including Tesla’s acquisition of SolarCity in 2016 and xAI’s acquisition of X last year. Bloomberg has also claimed that Musk is considering a merger between SpaceX and Tesla in the future.
Tesla confirms that it finally solved its 4680 battery’s dry cathode process
Tesla Giga Texas to feature massive Optimus V4 production line
