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Exterior airbag design looks to cut car crash injuries by 40%

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Internal airbags are a standard safety feature in today’s cars, but a German auto supplier is hoping to export their benefits to the exterior of vehicles as well. ZF Friedrichshafen AG’s external vehicle airbags look and function exactly as you’d expect them to – after sensing the approach of a collision event, the bags deploy in milliseconds to cushion the blow. They boast a 40% reduction in injury levels, but after ten years in development, ZF’s system still faces significant hurdles before ever being brought to the consumer market. Convincing auto manufacturers to incorporate their product into newly-built vehicles and overcoming regulatory issues are the primary obstacles to overcome, but ZF is confident that the advantages external airbags would provide to consumers will win the day for their product.

The primary advantage of external vehicle airbags is the disbursement of impact forces. Rather than concentrating the energy of a crash in the area that’s hit, the force would be sent along the full length of the airbag, specifically along the side of the vehicle, per ZF Friedrichshafen AG’s design. The company’s airbags are installed into the outside bodywork of a vehicle under the doors and run the full length of all doors. Additionally, thanks to the electronics and software safety suites already installed in most new vehicles today, the triggering mechanisms needed for external airbags are already incorporated into vehicles that ZF hopes to include its product in. LIDAR, laser-light radar, is the preferred sensor system for the airbag deployment as the quickest way to detect and respond to incoming threats.

Unfortunately, due to the space required in key areas of a vehicle and the integration into existing onboard sensor systems, installation of ZF’s external airbags would need to happen at the time of manufacture. This engineering demand is a significant commitment from car makers to utilize the technology. However, ZF claims its airbag product would reduce intrusions into the car cabin up to 30% as well as nearly halving the significance of injury levels. As stated in a press release on the product, “Tests have shown it can help reduce the occupant injury severity up to 40 percent.” Those stats alone might make the product worth the effort. The company also has an existing line of airbag products further making a case for its newest airbag product’s safety claims.

A demo of ZF’s external airbag concept product. | Credit: ZF Friedrichshafen AG

ZF Friedrichshafen AG was founded in 1915 and is a company dedicated to overall vehicle safety, not just to improvements made in their one external airbag product. As an international company with an American headquarters in Michigan, ZF has its products incorporated into numerous vehicle makes and models, including transmissions, control units, and sensor systems. As an interesting note, ZF’s products also include gearboxes for wind power generators, and the company was originally founded to produce gears for Zeppelins and other airships. ZF is also quite dedicated to electrification of vehicles and autonomous driving overall, altogether demonstrating the company’s history and commitment with/to future-focused transportation products.

First introduced at the 2016 Consumer Electronics Show, ZF’s external airbag system can be integrated into vehicles and on the market within two years, according to Uwe Class, director of safe mobility systems at ZF, in comments published in an article in Popular Mechanics. Also mentioned was the fact that while several car makers have shown interest in the system, no contracts have been secured at this time. Given ZF’s long history in the automotive market, though, especially as a solutions-oriented company constantly researching and designing systems that improve driver experience and security, external airbags could likely end up becoming a “when” rather than an “if” as a vehicle feature.

Accidental computer geek, fascinated by most history and the multiplanetary future on its way. Quite keen on the democratization of space. | It's pronounced day-sha, but I answer to almost any variation thereof.

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Tesla teases “Halloween Mode” update with Optimus rising from a graveyard

Tesla’s Halloween teaser hides a covered vehicle and an Optimus hand rising from the ground.

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Tesla has started teasing a Halloween software update for its vehicles, with  a short clip on X that reads, “Halloween is coming.” The clip opens on a glowing pumpkin before pulling back to the car’s center touchscreen, where the usual parked visualization has been replaced by a graveyard scene, and the vehicle draped with a white sheet so it reads as a cartoon ghost.

The second detail is a robotic hand clawing its way out of the dirt like a zombie, which looks to be the hand of Tesla’s latest Optimus V3 humanoid robot. While Tesla still has not formally shown Optimus Gen 3 walking around in service, renders pulled from Tesla’s Android app last month gave the clearest look yet, including far more refined hands that Tesla has said carry 22 degrees of freedom. The hand has been the hardest part of the program. Musk has called it the majority of the robot’s engineering difficulty, and Tesla’s patents describe a design driven by tendons with the actuators moved into the forearm.

Tesla Optimus V3 hand and arm details revealed in new patents

Optimus also has a Halloween track record. Last October the robot handed out candy in Times Square, and a costumed “zombie” Optimus shuffled around the Tesla Diner in Los Angeles on Halloween night.

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On the software side, Tesla’s 2025 Holiday Update expanded Santa Mode with a Santa sleigh, snowmen, snow effects, and a festive lock chime, so it wouldn’t be too far fetched if we saw something similar but themed for a  Halloween Mode.

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Tesla’s newest feature lets you floor it out of a Supercharger while plugged in

Tesla’s new Emergency Drive Away feature lets owners flee a Supercharger while still plugged in.

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Tesla has given drivers a way to escape while a vehicle is plugged-in at a Supercharger, in the event of an emergency. The company’s charging team announced a new feature on X called Emergency Drive Away, which lets a driver shift into Drive and pull away while the charging cable is still connected to the car.

Until now, a Tesla would not leave Park with a charge cable plugged in. Drivers had to release the latch from the touchscreen, the Tesla app, or the button on the charge handle, then wait for the port to let go. Emergency Drive Away removes that lockout, but Tesla is clear that it comes at a cost. “Use of this feature will damage your vehicle and the Supercharger,” the company wrote, adding that the function is meant for emergencies only and that deliberate misuse will lead to “additional penalties.” Tesla did not say what those penalties are.


The in-car prompt is just as direct, with the warning reading: “Driving with the cable connected will cause damage to your vehicle and the Supercharger. Short camera recordings will be shared with Tesla.” That footage gives Tesla a way to separate a real emergency from someone who simply did not want to wait for the latch.

The feature requires software update 2026.38.3, and Tesla said in replies to owners that it works at every Supercharger in the United States without new stall hardware. Model S and Model X vehicles built before 2021 are not supported, and the company says the feature applies to U.S. Superchargers “for now,” leaving Canada and other markets out at launch.

Tesla Supercharger argument leads to tragic shooting incident

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Tesla did not tie the announcement to any specific event, but it arrives two months after a gunman opened fire at an In-N-Out in Twin Falls, Idaho, on August 1, targeting three people in two Teslas at the neighboring Supercharger. One of them, a 66 year old man from Salt Lake City, was killed. Superchargers have been the scene of violence before, including a fatal shooting at a station near Denver in 2023.

In the weeks after Twin Falls, owners pushed Tesla for a native way to escape a stall, and many pointed back to EVject, the aftermarket breakaway connector Tesla sued in 2024 over claims it lacked overtemperature protection. The two companies later reached an agreement that led EVject to recall its earlier connectors in favor of a version with thermal sensors.

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Watch Tesla’s “guardian angel” FSD feature take over for collision evasion

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Tesla’s Automatic Collision Evasion feature can be seen in one of the first owner videos of it in action.

Tesla owner Spencer (@scotsrule08) posted on Monday that the feature “worked flawlessly,” saying FSD reengaged itself just as he was about to hit a curb. Ashok Elluswamy, who leads Tesla’s AI team, shared the clip and wrote, “A guardian angel always looking out for you.”

The video arrives in the middle of a staged rollout. Tesla first shipped Automatic Collision Evasion with FSD (Supervised) v14.3.9 in software update 2026.27.6 earlier this month, which Teslarati covered as it reached cars. Update 2026.27.10, which began going out on September 19, carried the feature improvements with FSD v14.3.10, according to release notes tracked by Not a Tesla App. The newer 2026.27.11 build is now reaching another wave of vehicles.


The feature only runs on HW4 vehicles, and it requires an active FSD purchase or subscription with both FSD (Supervised) and Automatic Emergency Braking enabled. HW3 owners receive FSD v14.2 Lite in the same updates, but that build does not include collision evasion.

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Tesla’s release notes describe two triggers. The first is an imminent frontal collision that braking alone may not prevent, in which case the car can activate FSD to steer, brake or accelerate around the hazard. That scenario is limited to highways below 85 mph, with no pedestrians or cyclists detected and no slippery road surface. The second covers a driver who appears inattentive, such as reaching into the back seat, or who seems to have switched off FSD by accident. Spencer’s curb clip appears to fall into that second category.

Tesla plans big safety improvements for Full Self-Driving v15

Once the system takes over, the accelerator is muted and light brake input will not cancel the maneuver. Drivers need to apply firm, deliberate steering force to take back control, and the car chimes to hand control back once the danger has passed.

Elluswamy recently noted that earlier hazard prediction, faster reaction time and better collision avoidance would arrive with FSD v15, the next major version.

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