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Blue Origin teases first New Glenn rocket prototype at Blue Moon lander event

A cutaway view of New Glenn's massive payload fairing. Blue Origin appears to have begun building the first prototype fairing half as of October 2019. (Blue Origin)

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In May 2019, Blue Origin unveiled plans to build and launch “Blue Moon” lunar landers. Five months later, founder Jeff Bezos has announced a proposal for NASA’s Artemis Moon lander program that would augment Blue Moon with hardware from aerospace stalwarts Lockheed Martin, Northrop Grumman, and Draper to land astronauts on the Moon in the 2020s.

On top of that, Bezos also revealed the first unequivocal confirmation that Blue Origin has begun building full-scale prototype hardware for its ambitious New Glenn orbital launch vehicle – in this case, half of a massive carbon fiber payload fairing.

In a press release posted to the company’s website, Blue Origin’s Chief Executive Officer, Bob Smith, stated that “national challenges call for a national response. We are humbled and inspired to lead this deeply committed team that will land NASA astronauts on the Moon.” The national team will be managed with Blue Origin as the principal contractor and “[combine] our partners’ heritage with our advance work on the Blue Moon lunar lander and its BE-7 engine.”

Solving the lunar landing equation

Each company was selected based on a demonstrated area of expertise that solves a very specific piece of the equation that is landing astronauts on the moon. Blue Origin will serve as the primary contractor leading mission engineering and assurance, as well as providing the lunar Descent Element, Blue Moon. Lockheed Martin will provide the reusable Ascent Element vehicle and lead the operations and flight training of the crew, while Northrop Grumman provides the Transfer Element vehicle to deliver Blue Moon to the lunar surface.

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Draper’s contribution is integral to mission success. It will provide a navigation system “designed to give crewed missions precise location and navigation data needed for safe and accurate lunar and planetary landings” as outlined in a NASA Space Technology Mission Directorate statement earlier this month. The Draper navigation system is expected to debut during a launch of Blue Origin’s suborbital rocket, New Shepard as proof of concept by year’s end.

A render of a Blue Moon lander modified to land astronauts (and a separate ascent stage) on the surface of the Moon. (Blue Moon)

Debuting super-heavy rocket hardware

During his IAC presentation, Bezos revealed a video of what is almost certainly the first full-scale prototype hardware of Blue Origin’s reusable New Glenn rocket. In the clip, a massive carbon-composite payload fairing half is moved inside an even larger curing oven located on Blue Origin’s Cape Canaveral, FL campus, offering an incredibly rare glimpse inside the company’s purported New Glenn factory.

New Glenn’s payload fairing will measure 7m (23 ft) wide and roughly 22m (72 ft) tall, dwarfing the 5ish-meter options currently used by SpaceX and ULA. As of now, New Glenn’s payload fairing will be the largest expendable fairing on Earth when it debuts in 2021 or 2022.

Aside from a Blue Moon lander mockup, Blue Origin also brought an entire BE-4 engine to IAC 2019. Seven BE-4s will power New Glenn’s reusable first stage and the United Launch Alliance (ULA) has also selected BE-4 to power its Vulcan booster. Capable of producing roughly 550,000 lbf (2400 kN) of thrust, Blue Origin is slowly but surely qualifying BE-4 for flight and recently began its first full-thrust static fires at the company’s Van Horn, Texas test facilities.

While Bezos’s presentation provided the briefest of views inside Blue Origin’s rocket factory, Space Coast local Julia Bergeron posted a photo on Twitter showing an impressive fleet of cranes hard at work building Blue Origin’s LC-36 New Glenn launch pad in Cape Canaveral, Florida.

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The Blue Origin Cape Canaveral factory where the massive New Glenn rocket is being constructed and an artist rendering of Launch Complex 36 where it will launch from. (Blue Origin)

Blue Origin is notoriously hesitant to share much of anything about its next-generation New Glenn rocket, so it’s a pleasant surprise to receive even the briefest of glimpses behind the scenes. Combined with Blue’s undeniable rocket propulsion expertise and shrewdly political (albeit unsavory) approach to industry collaboration, the company is clearly here to stay and is certainly doing everything it can to give NASA an offer it simply can’t refuse.

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Tesla brings Model Y L ‘Launch Series’ to the U.S. at $61,990

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Tesla has officially launched the Model Y L in the United States and Puerto Rico for $61,990. It is the longer-wheelbase version of the Model Y, and has been available in China since last year.

Tesla brings the Model Y L to the U.S. just months after it phased out the only pure SUV in its lineup, the Model X. It is slightly longer than the Model Y configurations that are already available in the U.S., and features a three-row, six-seat setup with Captain’s Chairs being among the many features that make this a truly fantastic offering.

The Model Y L is priced competitively at $61,990, and features 325 miles of range and a 0-60 MPH in just 4.4 seconds.

Tesla also added a handful of new features that are not available in even the Premium Model Y. Here’s a full list of its features:

  • Heated/Ventilated Front Seats with Powered Thigh Cushion
  • Heated/Ventilated Captain’s Seats in Second Row with Powered Armrests & One-Touch Fold
  • Heated Third-Row Seats with Power Recline, One-Touch Fold & Child Seat Anchors
  • Improved Airflow, Increased Efficiency, More Range
  • 89 cubic feet of trunk space
  • Upgraded Acoustic Glass and Suspension to Minimize Road Noise
  • Adaptive Damping for a Smooth, Stable Ride
  • Staggered Tires for Enhanced Grip
  • Larger Tailgate for Better Rear Visibility and Bigger Windows Overall
  • 16″ First Row and 8″ Second Row Touchscreens
  • 19-Speaker Immersive Tesla Audio
  • 50W Wireless Charging Pads with Active Cooling and Charging Ports for All Other Seats
  • FSD Supervised and Integrated Grok AI

Tesla is also delivering these first units as a “Launch Series,” which comes with additional features, such as:

  • Door Trim Puddle Lights
  • Suede Dashboard Wing
  • Exterior and Interior Badging
  • Floor Mats
  • Sill Plates

The launch of the Model Y L in the U.S. marks a huge offering from Tesla to U.S. consumers. People have been calling for Tesla to bring a larger car to the U.S., and it needed it more than ever now that the Model X is gone.

It is a huge accomplishment for Tesla to get the Model Y L to the U.S., and after reporting strong deliveries today, it will be interesting to see how this car impacts future quarterly delivery reports.

Deliveries for the Model Y L “Launch Series” are slated for September or October of this year.

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Tesla just told us twice that Model Y L is coming to the U.S.

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Credit: Tesla

Tesla just told us twice that the Model Y L is coming to the U.S., and two social media posts definitely just tipped the company’s hand, as if they wanted it to be any other way.

The two social media posts basically confirm that the slightly longer version of the Model Y will be heading to the United States soon, and many have speculated that the company could launch the vehicle as soon as this weekend.

The first post was directly from Tesla, and it showed an incredibly long Dachshund, with words above that said, “Looking forward to the long weekend.”

Anyone who knows Tesla knows the company loves to troll its fans and have fun, and this is a perfect example of that. While not a direct acknowledgement, Tesla is very involved on social media, especially CEO Elon Musk’s platform X, and the company is well aware of what is being discussed within the community.

With recent sightings of Model Y L test mules in California, peeks of the vehicle at Giga Texas, and a large call for the car to come to the U.S., Tesla is simply stoking conversation with this.

However, the company also made another move that was recognized on social media. Tesla has a large gallery that includes photos of its products so media and others can use them. This gallery applies to the U.S. market specifically, unless otherwise specified.

Tesla uploaded a Model Y L to the Gallery last night:

This seems to be another indication that the Model Y L is coming to the United States.

Musk said last year that the Model Y L could make its way to the United States late this year, but it was not something that was set in stone by Tesla. The company definitely needs to establish something in the SUV market that is larger than the Model Y, and the Model Y L might be the answer.

Even still, there are consumers out there who would love Tesla to develop something even larger, like a competitor to the Tahoe or Expedition. Tesla has not really given much of an indication that it will go in that direction.

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Tesla is using vehicle microphones to improve build quality: here’s how

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Credit: Tesla

Tesla is using the vehicles’ internal microphones to improve build quality, Vice President of Engineering Lars Moravy revealed recently.

It’s no secret that Tesla is always finding ways to make its manufacturing operations more efficient, accurate, and valuable. Constantly trying to make its cars better, the company has never placed any restrictions on what it will do to improve everything from panel gaps to paint.

As Teslas have been driving autonomously on the property of the Gigafactory Texas plant for a while now, Moravy revealed to Herbert Ong in a new interview that cars rolling off production lines now autonomously navigate themselves through a bumps, squeaks, and rattles (BSR) portion of the line. This helps to identify any loose or improperly installed internal parts.

The cabin’s microphones, which are used for a variety of things in ownership, simultaneously monitor any noises inside the vehicle while it rolls through the BSR portion of the production line. Moravy actually revealed that Tesla is trying to build “Full Self-Hearing,” an AI system that will detect minor imperfections so they can be corrected before delivery.

It’s no secret that build quality is something that Tesla struggled with as it scaled to a fully massive production operation that manufactures over 1.6 million vehicles per year. However, in recent years, especially, there have not been as many complaints. Tesla has truly improved upon its build quality and paint quality over the past several years, especially in the U.S.

Tesla’s ‘megacasts’ are key to massive build quality improvements

While those improvements have been evident, there are still some complaints; no automaker is perfect with this. But this step will now ensure that every single car that rolls off the production lines at Gigafactory Texas will be void of any creaks, squeaks, or squeals when it leaves the factory.

This measure is one of the most unique we’ve seen in terms of a strategy to avoid build quality issues, but it is not exclusive to Tesla.

Ford uses acoustic analysis AI to find abnormalities in seat motors, climate control units, and other components. Suppliers and OEMs will also use microphone arrays or particle velocity sensors in end-of-line stations.

The full interview with Lars Moravy is available below:

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