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Elon Musk says SpaceX might refly Starship after historic landing

Starship SN15 is still standing. (SPadre - @SpacePadreIsle)

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Update: CEO Elon Musk says that SpaceX “might try to refly SN15 soon” after it became the first Starship to ace a high-altitude launch and survive the landing. In other words, SpaceX might be about to kick off what’s bound to be a long and fruitful future of Starship reusability.

Less than six months after high-altitude flight testing began, SpaceX has successfully landed a full-size Starship prototype in one piece, giving the company its first real opportunity to inspect a flown vehicle with flaps, a nose, and three Raptor engines.

That spectacular success will simultaneously give SpaceX a wealth of data from any onboard cameras and data recorders, as well as the physical condition of Starship itself – including three Raptor engines with several minutes of flight time. While SpaceX likely already managed to determine a great deal from over-the-air telemetry and wreckage taken from Starships SN8 through SN11, it now has a virtually unharmed, full-scale, full-fidelity prototype to truly compare and contrast with more theoretical engineering and flight performance models.

Perhaps most importantly, though, SN15’s success also raises the question: what’s next for SpaceX and its Starship program?

The reality is that things could go any number of directions depending on Starship SN15’s condition and just how successful SpaceX determines the flight really was. If Starship SN15 and its tanks, flaps, and Raptors are all in impeccable condition, it’s not impossible to imagine that SpaceX could do what it did after Starship SN8’s near-total success and scrap Starship prototypes SN17, SN18, and SN19 before work really begins. While unlikely, SN15 could even fly a second time in that scenario.

For all intents and purposes, Starship SN16 is complete. (NASASpaceflight – bocachicagal)

Starship SN16 is already more or less complete could easily be ready to roll to the launch pad within the next week. Odds are good that SpaceX will use SN16 to (hopefully) replicate Starship SN15’s spectacular success and prove beyond a shadow of a doubt that the vehicle’s current design has fixed the issues that doomed SN8 through SN11. With SpaceX’s Starship program, though, just about anything is possible – especially at a point that CEO Elon Musk appears to be seriously considering a giant tower with arms as a replacement for landing legs.

Meanwhile, Musk himself confirmed that SpaceX is working towards a goal of launching Starship into orbit for the first time by July 2021. Beginning with Starship SN20, those initial orbital flight tests will use Starship prototypes with still more upgrades beyond the “hundreds of improvements” present on SN15. It’s unclear how significant the upgrades needed to move from SN15’s design to an orbit-capable Starship are but at minimum, SpaceX will need to outfit orbital ships with a full heat shield and three new vacuum-optimized Raptors on top of the three sea-level engines already flown on SN8 through SN15.

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Musk has implied that recovering a Starship prototype from orbit could take several failed attempts before the first success. Along those lines, SpaceX has its work cut out for it given that Starship will be the heaviest orbital spacecraft ever launched by a large margin. Unlike the ~100 metric ton (220,000 lb) Space Shuttle orbiter, though, SpaceX won’t be gambling the lives of astronauts on Starship’s initial orbital flight tests, leaving far more room for uncertainty and risk-taking.

Beyond Starship itself, SpaceX has yet to complete or test a flightworthy Super Heavy booster prototype and the company’s orbital-class Starship launch facilities are far from complete. Many parts of Super Heavy boosters BN2 and BN3 have been completed and are waiting for integration to begin and SpaceX has made a huge amount of progress on said orbital launch site over the last six months, but months of work almost certainly remain before either crucial component will be ready for orbital launch attempts.

For now, we’ll just have to wait and see what happens to Starship SN15 and SN16.

Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Tesla Semi catches fire in California: what we know

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Credit: KTVU

A Tesla Semi caught fire in Hayward, California, which caused both directions of traffic to shut down for hours before being completely reopened early on Wednesday, the California Highway Patrol said.

The fire occurred just after 5:30 local time in Hayward on Tuesday, as the Semi caught fire in the southbound lanes of I-880 before CHP officials made the decision to shut down both lanes of traffic due to potential risks from hazardous chemical smoke.

There were no injuries reported.

The cause of the fire is currently unknown, as neither Tesla nor the CHP have not determined a cause.

However, some images taken before the Semi was completely destroyed by the fire seem to indicate this might have been an older unit, as it appears to be one of the designs that Tesla shipped as part of its pilot program, before revising it and starting mass production just a month ago.

At the time of publication, CHP had not returned our request for a comment for additional details, including the Semi involved and any potential collaboration on an investigation between the CHP and Tesla. We will update this story when we hear back from them.

The southbound lanes were reopened at 3:30 a.m. on Wednesday, with the northbound lanes opening last night a few hours after the fire began. The CHP did state that the lithium batteries were “incredibly difficult to extinguish,” according to NBC Bay Area.

The truck’s driver said that the Semi caught fire, but he did not have an explanation.

An estimated 5,000 to 7,000 semi-truck and large commercial vehicle fires occur on U.S. roadways every year.

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Tesla’s ‘Emergency Drive Away’ function gets its first use in the real world

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Credit: Tesla

Tesla’s launch of the “Emergency Drive Away” function a few months back offered owners a safe option to evacuate an area if they were in reasonable danger. The function finally got its first use in the real world, but it appears it was by mistake.

A video shared by u/Joshalander in the r/TeslaLounge subreddit recorded the instance from his vehicle and said the incident took place in Austin this past weekend during the city’s F1 Race.

“Was charging around 6 AM this past Sunday in Austin before heading to the F1 race and heard a pop. Looked over and saw the new emergency drive-away feature in action. Genuinely felt bad for the dude when he got out and realized what happened, since he looked exhausted and only seemed to half-read the prompts.”

Emergency Drive Away unlatches the Supercharger connector from the vehicle, but still causes damage to both the car and the Supercharger. Tesla has said that it will cost up to $25,000 in repairs to have everything fixed back to normal.

Additionally, the company said that if it were not used in an emergency situation, the driver of the vehicle who activated the Emergency Drive Away feature would be responsible for all repair costs.

Tesla constitutes the following situations as reasonable justifications for activating the feature:

  • You face an immediate threat to your life or personal safety.
  • You must leave the area immediately.
  • Exiting the vehicle is unsafe.
  • Unplugging the charge connector would unreasonably delay your departure or expose you to a risk to your personal safety.

After using the feature, Tesla requires the driver to schedule Service so the car can be inspected.

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Tesla’s Cybercab battery design could make robotaxis even cheaper

Tesla built the Cybercab’s battery pack with spare room for a future switch to LFP.

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Tesla built the Cybercab’s battery pack with empty space inside it on purpose, and the reason points to a cheaper robotaxi down the road.

Robert Sumpf, Tesla’s director of mechanical design engineering for battery modules and packs, said the extra room beside and beneath the Cybercab’s modules was left there so the company can move to lithium iron phosphate cells later. “So, we protected this pack to go to an even lower energy dense chemistry as we scale and need to bring LFP into the platform,” Sumpf said in a Cybercab deep dive with Munro Live.

The Cybercab runs on Tesla’s own 4680 cells with a nickel chemistry today. LFP cells store less energy for their size, so a straight swap would cut range. The reserved space lets Tesla add more LFP cells to make up the difference. In return, Tesla would get cells that cost less, run cooler and survive more charge cycles. LFP became the most used EV battery chemistry in the world last year.

Not all of that room was planned for a chemistry change. Lars Moravy, Tesla’s Vice President of Vehicle Engineering, said part of it exists because “we didn’t need as many batteries as we thought we did.” Tesla told Sandy Munro in early 2025 that it was targeting a Cybercab pack under 50 kWh with close to 300 miles of range.

The pack also breaks from the structural design Tesla used in some Model Y and Cybertruck builds. Instead of potting hundreds of cells into one block, the Cybercab uses four separate, individually sealed modules, so a bad module can be replaced without scrapping the whole pack. Sumpf was blunt about the older approach, giving the Model Y structural battery “a grade D” because it was hard to build and nearly impossible to repair. He estimated a fully structural pack gains about 10% more cell volume, but said “the issue is the service cost.”

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That cost matters more for a car that rarely sits parked. Cybercab chief engineer Eric Earley said replacing an entire pack “before half a million miles is a killer on cost,” which is why remanufacturing and serviceability were built into the design from the start.

The same Munro Live tour produced Moravy’s admission that the Cybercab line at Giga Texas is now outpacing Robotaxi deployments, along with a look at the robotaxi’s unorthodox paint process. Tesla is aiming to deliver the first Cybercabs to outside customers by the end of 2026, though Elon Musk has said the vast majority will stay owned by Tesla and run as a transport service.

Sumpf did not give a date for an LFP version, name a cell supplier or say how a chemistry change would affect range. For now, the 4680 cars keep piling up: Texas DMV records from Tuesday list 544 Cybercabs authorized for Tesla’s Robotaxi fleet, more than the 507 Model Ys on the same roster for the first time.

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