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Ford F-150 Lightning prevails in two high-intensity towing tests in cold and warm climates

Whether hauling snowmobiles to the cabin in the dead of winter or the pontoon to the lake in the dogdays of summer, the 2022 F-150® Lightning™ is tested to have customers covered. To help prove it, Ford engineers took the first all-electric F-Series to two of America’s toughest real-world towing routes during development – Davis Dam in the summer and TFLTruck’s Ike Gauntlet™ in the winter.

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Ford announced today that its new F-150 Lightning all-electric pickup truck recently completed two grueling, high-intensity towing tests in various climates to fully assess the vehicle’s performance and capabilities while hauling. The 10,000-pound towing test revealed several strong suits, including the capability to perform under various climate settings.

However, customers will want to know what effect towing and the climate limitations had on the range, as the company recently confirmed its EPA-rated range ratings for several variants of the F-150 Lightning. Ford said it would release this information “in due course.”

Ford took the F-150 Lightning and 10,000-pound loaded trailers to Colorado’s I-70, which recorded its coldest day in February in Boulder in 123 years as temperatures sunk to -2° F near the Eisenhower Tunnel. This route was eight miles long, and ascends at a 7 percent incline to a maximum elevation of 11,158 feet.

Ford F-150 Lightning Range, efficiency revealed in Monroney sticker leak

 

To test the other side of things, Ford also tested the all-electric F-150 Lightning along State Route 68 between Las Vegas and the Hoover Dam. This route ascends from 550 feet to 3,500 feet in 11.4 miles, making for a grueling test of any powertrain, let alone one that is towing 10,000 pounds behind it.

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Ford engineers completed the two tests in part of the F-150 Lightning’s development, which has gone on for “hundreds of hours” with towing alone.

While the tests show the incredible toughness of the trucks, which never was really in doubt due to Ford’s decades of expertise and its recognition as the leading manufacturer of pickups in the United States, the tests missed a critical piece of information: range.

Whether hauling snowmobiles to the cabin in the dead of winter or the pontoon to the lake in the dogdays of summer, the 2022 F-150® Lightning™ is tested to have customers covered. To help prove it, Ford engineers took the first all-electric F-Series to two of America’s toughest real-world towing routes during development – Davis Dam in the summer and TFLTruck’s Ike Gauntlet™ in the winter.

Towing is an extremely stressful test for any powertrain, but in electric vehicles, it contributes to significant loss of driving range due to the additional energy needed to pull. In the past, Tesla towing tests have revealed significant range losses, an understandable barrier due to the nature of the job. However, Ford’s testing in an extremely cold climate while towing would likely show major range loss, as frigid temperatures only hurt range, even when towing is not the task at hand.

A Ford spokesperson told Teslarati there was no information available on the tests’ effect on the F-150 Lightning’s range at the current time, but more information would be released in due course.

Last week, Monroney stickers from several Ford F-150 Lightning variants were released. The F-150 Lightning Base Pro Series had 230 miles of range, according to EPA estimates. Meanwhile, the Platinum Series with the extended range battery pack had a range rating of 300 miles. Ford later confirmed these range estimates in a statement.

I’d love to hear from you! If you have any comments, concerns, or questions, please email me at joey@teslarati.com. You can also reach me on Twitter @KlenderJoey, or if you have news tips, you can email us at tips@teslarati.com.

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Joey has been a journalist covering electric mobility at TESLARATI since August 2019. In his spare time, Joey is playing golf, watching MMA, or cheering on any of his favorite sports teams, including the Baltimore Ravens and Orioles, Miami Heat, Washington Capitals, and Penn State Nittany Lions. You can get in touch with joey at joey@teslarati.com. He is also on X @KlenderJoey. If you're looking for great Tesla accessories, check out shop.teslarati.com

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Tesla Semi catches fire in California: what we know

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Credit: KTVU

A Tesla Semi caught fire in Hayward, California, which caused both directions of traffic to shut down for hours before being completely reopened early on Wednesday, the California Highway Patrol said.

The fire occurred just after 5:30 local time in Hayward on Tuesday, as the Semi caught fire in the southbound lanes of I-880 before CHP officials made the decision to shut down both lanes of traffic due to potential risks from hazardous chemical smoke.

There were no injuries reported.

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The cause of the fire is currently unknown, as neither Tesla nor the CHP have not determined a cause.

However, some images taken before the Semi was completely destroyed by the fire seem to indicate this might have been an older unit, as it appears to be one of the designs that Tesla shipped as part of its pilot program, before revising it and starting mass production just a month ago.

At the time of publication, CHP had not returned our request for a comment for additional details, including the Semi involved and any potential collaboration on an investigation between the CHP and Tesla. We will update this story when we hear back from them.

The southbound lanes were reopened at 3:30 a.m. on Wednesday, with the northbound lanes opening last night a few hours after the fire began. The CHP did state that the lithium batteries were “incredibly difficult to extinguish,” according to NBC Bay Area.

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The truck’s driver said that the Semi caught fire, but he did not have an explanation.

An estimated 5,000 to 7,000 semi-truck and large commercial vehicle fires occur on U.S. roadways every year.

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Tesla’s ‘Emergency Drive Away’ function gets its first use in the real world

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Credit: Tesla

Tesla’s launch of the “Emergency Drive Away” function a few months back offered owners a safe option to evacuate an area if they were in reasonable danger. The function finally got its first use in the real world, but it appears it was by mistake.

A video shared by u/Joshalander in the r/TeslaLounge subreddit recorded the instance from his vehicle and said the incident took place in Austin this past weekend during the city’s F1 Race.

“Was charging around 6 AM this past Sunday in Austin before heading to the F1 race and heard a pop. Looked over and saw the new emergency drive-away feature in action. Genuinely felt bad for the dude when he got out and realized what happened, since he looked exhausted and only seemed to half-read the prompts.”

Emergency Drive Away unlatches the Supercharger connector from the vehicle, but still causes damage to both the car and the Supercharger. Tesla has said that it will cost up to $25,000 in repairs to have everything fixed back to normal.

Additionally, the company said that if it were not used in an emergency situation, the driver of the vehicle who activated the Emergency Drive Away feature would be responsible for all repair costs.

Tesla constitutes the following situations as reasonable justifications for activating the feature:

  • You face an immediate threat to your life or personal safety.
  • You must leave the area immediately.
  • Exiting the vehicle is unsafe.
  • Unplugging the charge connector would unreasonably delay your departure or expose you to a risk to your personal safety.

After using the feature, Tesla requires the driver to schedule Service so the car can be inspected.

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Tesla’s Cybercab battery design could make robotaxis even cheaper

Tesla built the Cybercab’s battery pack with spare room for a future switch to LFP.

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Tesla built the Cybercab’s battery pack with empty space inside it on purpose, and the reason points to a cheaper robotaxi down the road.

Robert Sumpf, Tesla’s director of mechanical design engineering for battery modules and packs, said the extra room beside and beneath the Cybercab’s modules was left there so the company can move to lithium iron phosphate cells later. “So, we protected this pack to go to an even lower energy dense chemistry as we scale and need to bring LFP into the platform,” Sumpf said in a Cybercab deep dive with Munro Live.

The Cybercab runs on Tesla’s own 4680 cells with a nickel chemistry today. LFP cells store less energy for their size, so a straight swap would cut range. The reserved space lets Tesla add more LFP cells to make up the difference. In return, Tesla would get cells that cost less, run cooler and survive more charge cycles. LFP became the most used EV battery chemistry in the world last year.

Not all of that room was planned for a chemistry change. Lars Moravy, Tesla’s Vice President of Vehicle Engineering, said part of it exists because “we didn’t need as many batteries as we thought we did.” Tesla told Sandy Munro in early 2025 that it was targeting a Cybercab pack under 50 kWh with close to 300 miles of range.

The pack also breaks from the structural design Tesla used in some Model Y and Cybertruck builds. Instead of potting hundreds of cells into one block, the Cybercab uses four separate, individually sealed modules, so a bad module can be replaced without scrapping the whole pack. Sumpf was blunt about the older approach, giving the Model Y structural battery “a grade D” because it was hard to build and nearly impossible to repair. He estimated a fully structural pack gains about 10% more cell volume, but said “the issue is the service cost.”

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That cost matters more for a car that rarely sits parked. Cybercab chief engineer Eric Earley said replacing an entire pack “before half a million miles is a killer on cost,” which is why remanufacturing and serviceability were built into the design from the start.

The same Munro Live tour produced Moravy’s admission that the Cybercab line at Giga Texas is now outpacing Robotaxi deployments, along with a look at the robotaxi’s unorthodox paint process. Tesla is aiming to deliver the first Cybercabs to outside customers by the end of 2026, though Elon Musk has said the vast majority will stay owned by Tesla and run as a transport service.

Sumpf did not give a date for an LFP version, name a cell supplier or say how a chemistry change would affect range. For now, the 4680 cars keep piling up: Texas DMV records from Tuesday list 544 Cybercabs authorized for Tesla’s Robotaxi fleet, more than the 507 Model Ys on the same roster for the first time.

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