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Prestone testing new coolant chemistries to increase BEV efficiency

Credit: Ford Motor Company

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Automotive chemical manufacturer Prestone is currently developing a low-conductivity electric vehicle (EV) coolant that scientists hope can increase EV efficiency.

While ethylene glycol is used in both gas vehicles and EVs, including Teslas, Prestone has increased its research and development budget for learning about less conductive cooling fluids over the past year, as detailed in a report from Automotive News on Friday. Prestone EV Director Tom Corrigan says that that won’t be the case in the future, as the company seeks to develop its own.

“Essentially, EVs are borrowing the internal combustion engine fluid,” Corrigan said. “We are going to see a shift in that in the next one to two years.”

The company has been testing its low-conductivity EV coolants in Ford Mustang Mach-E vehicles at its tech center in Danbury, Connecticut, in recent months. While initial offerings are roughly two years away and will still include ethylene glycol bases, Corrigan also says that petroleum-based dielectric coolants could replace the chemistry in future years.

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Coolant types may also be dependent on battery chemistries, with lithium-iron phosphate (LFP), solid-state, and nickel manganese cobalt batteries likely all requiring different coolant makeups. Tesla writes on its website that its cooling systems currently use a phosphate and nitrate-free ethylene glycol-based coolant.

Ethylene glycol can ionize over time when it interacts with metals, plastics, and other necessary engine materials. As the coolant gains electrons, the overall efficiency of a battery-electric vehicle (BEV) is decreased. In addition, the coolant chemistry is expected to shift because of safety, as a BEV-friendly replacement for the corrosion inhibitors used in ICE coolants.

“Those ionize in the fluid and carry an electrical charge. If you have an issue where high-conductivity coolant contacts high-voltage electronics or the battery, it can lead to fire,” Corrigan explains. “So what we are working on is low-conductivity coolant.”

Scientists evaluate the electrical conductivity of coolants using a unit called microsiemens, which measures the conductivity per centimeter. In gas cars, experts expect to see between 3,000 and 5,000 microsiemens per centimeter, considered highly conductive, though it doesn’t negatively interact with gas vehicles in the same way it does for BEVs.

Instead, BEV makers are asking Prestone to develop a coolant with just 100 microsiemens per centimeter, while other fuel cell vehicles may require coolant conductivity levels of just 0.5 to 1.5 microsiemens, according to Corrigan.

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“Every bit of increased conductivity is a loss of efficiency in the fuel cell. You’ve got to make the fluid very pure,” he notes.

Along with adding to the company’s R&D budget, Prestone added an additional five scientists and engineers in the department developing coolants for BEVs and fuel cells.

“We see where the future is going with EV coolants, and we want to be ready when the manufacturers are ready,” Corrigan says.

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What are your thoughts? Let me know at zach@teslarati.com, find me on X at @zacharyvisconti, or send us tips at tips@teslarati.com.

Zach is a renewable energy reporter who has been covering electric vehicles since 2020. He grew up in Fremont, California, and he currently lives in Colorado. His work has appeared in the Chicago Tribune, KRON4 San Francisco, FOX31 Denver, InsideEVs, CleanTechnica, and many other publications. When he isn't covering Tesla or other EV companies, you can find him writing and performing music, drinking a good cup of coffee, or hanging out with his cats, Banks and Freddie. Reach out at zach@teslarati.com, find him on X at @zacharyvisconti, or send us tips at tips@teslarati.com.

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Elon Musk

Tesla Optimus’ pilot line will already have an incredible annual output

And this would just be the beginning. In the future, Musk mused that Optimus’ production could literally be out of this world.

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(Credit: Tesla)

During the 2025 Tesla Annual Shareholder Meeting, Elon Musk provided a teaser of the company’s targets for Optimus’s annual production. As per the CEO, Optimus’ pilot line will be capable of producing up to one million units annually. 

And this would just be the beginning. In the future, Musk mused that Optimus’ production could literally be out of this world.

Musk targets world’s fastest production ramp for Optimus robots

Tesla’s first Optimus line will be built in Fremont, California, and is projected to produce around one million robots per year. Other facilities like Gigafactory Texas could scale Optimus production to 10 million units annually. Musk even joked that a 100-million-unit line might one day be built “on Mars.” With Optimus, Musk stated that Tesla is looking to achieve a historic production ramp. 

“So we’re going to launch on the fastest production ramp of any product of any large complex manufactured product ever, starting with building a one million unit production line in Fremont. And that’s Line One. And then a 10-million-unit-per-year production line here (at Giga Texas). I don’t know where we’re going to put the one hundred million unit production line, maybe on Mars. But I think it’s going to literally get to one hundred million a year, maybe even a billion a year,” Musk said.

Optimus and sustainable abundance

Tesla’s Master Plan Part IV is all about sustainable abundance, and Musk highlighted that the humanoid robot will play a huge role in his vision for the future. He noted that Optimus’ mass production could redefine economic and social systems worldwide and open up premium services for everyone across the globe. 

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“People often talk about eliminating poverty or giving everyone amazing medical care. There’s only one way to do that, and that’s with the Optimus robot,” Musk said. “With humanoid robots, you can actually give everyone amazing medical care. In terms of Optimus will be more precise. Optimus will ultimately be better than the best human surgeon with a level of precision that is beyond human… People always talked about eliminating poverty, but actually, Optimus will actually eliminate poverty,” Musk said.

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Ford considers drastic move with F-150 Lightning: ‘The demand is just not there’

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Credit: Ford Motor Company

Ford is considering a drastic move with its F-150 Lightning, which was the best-selling EV pickup on the market last quarter, beating out Tesla’s Cybertruck.

Ford has had a tumultuous entrance into its more expanded electric vehicle strategy over the past several years. At one point, the company was widely considered to be the most invested legacy automaker in the transition to electrification, but as the company has seen some real backtracking in terms of its sales and demand, it is cooling down its commitment.

At the end of Q3, it seemed to already be considering making some moves to cool off its EV ambitions, especially as the $7,500 EV tax credit was removed and it appeared that consumers would be less attracted to its vehicles without this sizeable discount.

Now, according to a new report from the Wall Street Journal, Ford is considering scrapping the F-150 Lightning altogether, as one employee said “the demand is just not there.”

Despite it being the best-selling EV pickup in the U.S. last quarter, the sales simply do not match up with the pricing, and financially, it is not the time to try to dive further into a project that is not making a profit. Ford has been dwindling in its commitment to EVs over the past several quarters, and its profits are reflecting a slowing interest in its electric vehicles.

Simply put, Ford’s combustion engine lineup of pickups in the F-Series is, by far, the best-selling division of trucks globally. Ford brought an awesome product forth with the Lightning, a mirror of the gas-powered F-Series that had a variety of trim levels for whatever the truck would be used for by the consumer.

However, the demand and sales have caused Ford to take a loss on its electric truck: figures from early last year indicated it was losing between $100,000 and $132,000 per vehicle.

It is not an official announcement, as Ford has not publicly said anything regarding its plans for the Lightning at this time.

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Elon Musk

Tesla schedules Roadster unveiling event, and you won’t believe when it is

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Tesla has tentatively scheduled its unveiling event for the Roadster’s next-generation iteration, and you will not believe the date the company picked for it.

Tesla CEO Elon Musk said during the 2025 Annual Shareholders Meeting that the company is aiming for an April 1 demo event.

Yes, April Fools’ Day.

Tesla originally aimed for its “most epic demo” to take place at the end of this year. However, the writing on the wall as 2025 winds down seemed to indicate the company was not quite ready to show off everything it plans to implement into the Roadster.

Its capabilities have been teased quite heavily throughout most of the year, but the biggest hints came last week when Musk appeared on the Joe Rogan Experience Podcast.

He said:

“Whether it’s good or bad, it will be unforgettable. My friend Peter Thiel once reflected that the future was supposed to have flying cars, but we don’t have flying cars. I think if Peter wants a flying car, he should be able to buy one…I think it has a shot at being the most memorable product unveil ever. [It will be unveiled] hopefully before the end of the year. You know, we need to make sure that it works. This is some crazy technology in this car. Let’s just put it this way: if you took all the James Bond cars and combined them, it’s crazier than that.”

The Roadster has been somewhat of a letdown, at least in its newest version, thus far. Tesla has routinely delayed the project, putting those who put lofty down payments on the car in a weird limbo, lost at what to do.

One notable pre-orderer cancelled his reservation last week and got in a spat with Musk about it.

Now that there is a definitive date for the Roadster unveiling, Musk and Co. should have a more definitive cutoff date for features and capabilities. Chief Designer Franz von Holzhausen said earlier this year that when they showed Musk what they had done with the Roadster, the CEO encouraged them to do even more with it.

This delayed things further.

Musk also said he believes production would begin between 12 and 18 months after the unveiling, putting it out sometime in 2027.

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