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Starhopper update: SpaceX’s ungainly Starship testbed survives night of fireballs, Raptor testing

Despite what looked like several decidedly off-nominal fires after an apparently successful Raptor static fire, Starhopper looks unscathed in the morning light. (NASASpaceflight - bocachicagal, 07/17/2019)

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SpaceX’s Starhopper appears to have come out the other end of an eventful night of fires, fireballs, and Raptor testing completely unscathed, although – as with all things rocketry – there is vastly more than meets the eye.

However, signs point towards Starhopper being almost entirely unharmed by its brief voyage inside a fireball – even if Boca Chica’s fire suppression system got a thorough workout and many a SpaceX onlooker likely suffered a partial heart attack. For the time being, it’s safe to assume that Starhopper’s planned flight activities have been indefinitely delayed as SpaceX technicians analyze the vehicle and engineers work to mitigate or completely prevent major fires from recurring.

According to NASASpaceflight.com’s well-informed sources, despite the spectacular fireworks that followed Raptor’s own impressive display, the engine’s static fire test was a full success – at least in terms of data produced by the engine. The large fireball was attributed to the ignition of a large methane vent that followed soon after Raptor’s shutdown.

For now, this means that Starhopper’s untethered flight test and hover test debut should not be expected to occur for several days, even in the event that the rocket, pad, and Raptor engine all made it through their July 16th ordeal completely undamaged. If there is zero damage, this accident will serve as an unfortunate but useful demonstration of a true stainless steel rocket’s theoretically exceptional sturdiness and heat resistance.

It may seem more than a little ironic, but it’s likely less than a coincidence. If it comes to fruition as a truly functional, orbit-capable steel rocket, spaceship, and upper stage, Starship/Super Heavy will exist in their shiny, steel forms almost entirely because of the unintuitive tradeoffs that could theoretically make heat-resistant-but-dense steel more efficient than a ship built out of ultra-light carbon composites. If Starhopper’s newly demonstrated resilience is anything to go by, a very happy side-effect of that efficient, heat-resistant steel could be an almost unprecedented resilience in the face of serious fires, fireballs, and other fire-related anomalies.

https://www.youtube.com/watch?v=heguSQRla-Q

For almost any other rocket, exposure – at least outside of the engine section – to large fireballs and quite literally having parts burning while motionless on the ground are deeply, deeply worrisome things and risk a major vehicle malfunction – potentially up to and including a catastrophic failure (i.e. explosion). ULA’s Delta IV rocket family is famous for self-immolating during ignition and liftoff, a minimal concern to the rockets’ thin, aluminum tankage thanks to several inches of thick, fire-retardant foam insulation.

For a rocket like Falcon 9, almost entirely (by surface area) composed of thin, aluminum propellant tanks and carbon composite structures, there is a constant struggle to balance the vehicle’s extreme performance with the low melting point of its primary structures (~720 degrees C). The 301-series stainless steel Starhopper and Starship(s) are built out of has a melting point of ~1400 degrees C, nearly double aluminum-lithium alloys.

~12 hours later, Starhopper and Raptor SN06 bare no visible scars after pushing through multiple fires and a large fireball on July 16th. (NASASpaceflight – bocachicagal, 07/17/2019)

In short, while it boggles the mind and is decidedly unintuitive to anyone who watched July 16th’s live coverage of the static fire, it’s actually not a huge surprise that Starhopper has suffered serious fire-related anomalies with essentially zero visible damage. In fact, it’s almost impossible to tell that anything at all happened, let alone discerning some subtle sign(s) of damage incurred by fires. It may sound ironic to say so, but rockets and fire just do not tend to like each other much at all.

Time will tell if Starhopper and Raptor are in as good a condition as they appear to be.

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Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Elon Musk teases Tesla Roadster unveiling once again

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tesla roadster
Credit: Tesla

Elon Musk continues to tease the unveiling event for the Tesla Roadster, a continuing trend that has grown into a bigger game of “When” for fans who have been waiting years for the car to finally enter production.

A video shared on X of the Joe Rogan Experience podcast that Musk appeared on last year, teasing the Roadster unveiling, was shared once again on the social media platform. The poster said the Roadster event will be “unforgettable.”

Musk agreed:

The timing is interesting because just yesterday, Musk said that we will be getting flying cars, and for years, Tesla has hinted that it could develop a SpaceX cold gas thruster package that would help the car float or fly for a short period of time.

It would be reasonable to assume Tesla’s major delays with this unveiling event are likely caused by the company’s need to break the rules and push the envelope on nearly everything. Last July, Lars Moravy, Tesla’s VP of Vehicle Engineering, said:

“Roadster is definitely in development. We did talk about it last Sunday night. We are gearing up for a super cool demo. It’s going to be mind blowing. We showed Elon some cool demos last week of the tech we’ve been working on and he got a little excited.”

The latest updates that Tesla has given us are that the Roadster is in design development, and it did have several potential dates for an unveiling event this year, including April. It was then pushed to August.

However, there are no clues as to when Tesla will be ready, and fans are certainly getting frustrated with the delays.

For what it is worth, Franz von Holzhausen told Jay Leno this week that the event would be “very soon.”

We sure hope.

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Tesla’s driverless Cybercab just passed a big test with State Governor

Florida’s governor rode Tesla’s Cybercab at a closed test track and called the experience impressive.

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Florida Governor Ron DeSantis rode in a Tesla Cybercab on a closed test track this week and came away impressed, posting on X that the vehicle “successfully navigated all hazards — a kid running into the street, a crash with police stopping traffic, a Model S cutting us off, etc.” He called the ride “impressive.”

The stop was part of a broader event Monday at SunTrax, a 775 acre state owned proving ground in Auburndale that Florida built specifically to test autonomous and connected vehicles before they reach public roads. Standing next to a gold Cybercab, DeSantis described the car in plain terms: “You go in there and you just sit. You have a screen. There’s no steering wheel, no pedals. Clearly these things could be very beneficial.”

DeSantis paired the praise with a caveat that has followed autonomous vehicles since the category existed. “You don’t want to be in an autonomous vehicle and it drives you into a ditch. That would not be good,” he said, framing safety validation as the gate before wider deployment.

SunTrax, the 2.25 mile oval which the state calls the only high speed autonomous vehicle test track in the Southeast, can simulate rain, pedestrian crossings, hills and crowded urban conditions at highway speeds, letting companies push a car past what an early public rollout would risk. Tesla, Waymo and Beep all use the facility, and Florida’s regulatory approach, among the most permissive for autonomous vehicles in the country, doesn’t require a human operator inside a fully autonomous car.

Tesla has reason to want the blessing of Florida and states beyond, as the Cybercab entered volume production at Gigafactory Texas this spring and has since self certified as SAE Level 4 under Texas law. Public road testing so far has kept a safety monitor in the passenger seat, and Florida is where Tesla has been expanding its existing Model Y based Robotaxi service instead, adding Miami in July and then Orlando and Tampa two weeks later. A closed track endorsement from a sitting governor doesn’t change any of that, but it does put Tesla’s newest hardware in front of a state that has already shown it will move fast on rules.

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Tesla wins three-year standoff against Sweden’s IF Metall union

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Credit: Tesla Europe and Middle East | X

Sweden’s IF Metall union has announced that it is ending all protests against Tesla, effective immediately.

The union said in a statement this morning:

“There seems to be no limits to the length Tesla would go to keep unions out of their operations. Unfortunately, they have managed to pay their way out in Sweden. At least that has given the former IF Metall members more money in their pocket, but the insecurity of not having a union or a collective agreement still remains.”

IF Metall has been after Tesla in Sweden for the past three years, attempting to push unionized operations into its factories. Tesla, on the other hand, has given its employees the chance to unionize in various markets. However, the organization says that Tesla has “bought out all of its striking members.”

“Today, we end our industrial action against Tesla. We do so because it can no longer have an effect – not because our principles have changed,” a written statement said.

Over the past three years, IF Metall has definitely been a thorn in the side of Tesla and its operations in Sweden. The primary strike started in October 2023, when IF Metall members at Tesla’s Swedish Service Centers refused to work.

IF Metall chair to Elon Musk: “Give us a chance” as Tesla Sweden strike hits 2 years

Strikes extended to blockades and work stoppages at non-Tesla-owned repair shops that service Teslas. This limited and stopped anything related to warranties, transport damage, and other work on Teslas ending, eliminating work arounds for customers.

Sympathy strikes followed, as postal workers, dock workers, electricians, and other tradesmen stopped working. Add in lawsuits and other pressures, and you get the full scope of what strategies the union has used against Tesla over the past several years.

But now, it’s all over.

“We will continue to defend the right of workers to organize. We will continue to fight for collective bargaining. And we will continue to stand in solidarity with workers and trade unions facing similar challenges elsewhere – just as you have stood with us,” IF Metall said.

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