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How one rocket startup is developing 3D-printed rocket engines for testing

Tom Cross

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I had a rare opportunity to visit Rocket Crafters, a small rocket company located in Cocoa, Florida, just 10 miles from the Kennedy Space Center, that is developing and testing what is known as ‘hybrid rocket engines’. These 3D printed engines are born in Colorado from a custom-made printer because none exist on the market that’s large enough to print these rocket engines that DARPA contracts them to build, with a $600,000 investment.

Press gathered inside Rocket Crafters control room to speak to the team. (Tom Cross)

After the hybrid fuel grains are printed, they’re shipped to Rocket Crafters in Florida where they are further processed by wrapping them in carbon for additional strengthening and then test fired. The company is testing three engines per week at an industrial location in the city of Cocoa. The only requirement the City has for testing these engines is to keep the noise level below a certain decibel, over concerns of disruption to neighboring residential.

Multiple small unwrapped 10-second burning test-engines on a shelf for future testing. (Tom Cross)

The engines, called fuel grains, are tubes made of ABS plastic, the same material LEGO are made of. The fuel grains are so safe, in fact, they can fly with them on airplanes as a carry on. They are specially shaped for the use of burning smoothly as a rocket engine, something only a printing process could form, which is a patented invention by Ronald Jones. The fuel grain needs an oxidizer in order to burn through, and without that, there’s really not much you can do with them because they’re just a tube of plastic.

When I arrived at Rocket Crafters the day of the test, I asked if I could set up my launchpad cameras to capture the flame of the engine during the test fire. Due to safety concerns over their oxidizer tanks that were already full, the team kindly advised against doing so. The oxidizer is nitrous oxide, also known as laughing gas at the dentist. Needless to say, it probably would have been incredibly funny had it sprung a leak while I was setting up my camera. The whole test stand sits on the back of a flat-bed trailer that’s ratcheted down to the concrete and protected by mobile steel walls on three sides.

CEO Sid Gutierrez, a former Space Shuttle Pilot, and Shuttle Commander touted the safety aspects of their rocket engine. “What you won’t see are cryogenics, bi-propellant liquid fuel engines, no signs saying explosives,” he said during the video conference. Rocket Crafters are carving their slice into the new wave of affordable launches for small-scale cube satellites and have grand plans of creating their own rocket called Intrepid consisting of multiple hybrid rocket engines burning simultaneously.

They brought me into their testing facility to showcase their fuel grains, carbon wrapping process, and most importantly a 10-second test fire of one of the engines from inside their control room. During the test, the engine could be heard through multiple block walls and doors as if it was just 10 feet away. The building didn’t shake, the sound was intense, though. The video on the screen doesn’t do it justice. The whole experience was pretty awesome.

Rocket Crafters still has a bit of work to do trying and testing new components before they’re ready to launch but they’ve already begun making prototypes of their full-scale engine. The day I was there, engineers were testing a nozzle made of a material they hadn’t tried before. “You don’t see many 15-person companies developing a rocket,” said Robert Fabian, SVP of Propulsion.

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SVP of Propulsion explains the components inside the test-tube. (Tom Cross)

I’m no rocket expert, I’d be a rocket scientist instead of a photographer if so, but I learn a lot by doing this. I think this particular hybrid rocket engine would be perfectly suited for a prosumer market of amateur rocketry, especially considering how safe they are and non-toxic to the environment. The few amateur rocket enthusiasts I’ve asked about hybrid engines said they’d be great to have after they fix the flaws of hybrid engines.

Here’s a video of one of their engine tests:

https://youtu.be/BVPxbdkC1y8

Tom Cross

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Tesla Cybertruck takes a bump from epic failing Dodge Charger

The Cybertruck seemed unharmed by the charging Charger.

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Credit: Hammer_of_something/Reddit

There comes a time in a driver’s life when one is faced with one’s limitations. For the driver of a Dodge Charger, this time came when he lost control and crashed into a Tesla Cybertruck–an absolute epic fail. 

A video of the rather unfortunate incident was shared on the r/TeslaLounge subreddit.

Charging Charger Fails

As could be seen in the video, which was posted on the subreddit by Model Y owner u/Hammer_of_something, a group of teens in a Dodge Charger decided to do some burnouts at a Tesla Supercharger. Unfortunately, the driver of the Charger failed in his burnout or donut attempt, resulting in the mopar sedan going over a curb and bumping a charging Cybertruck.

Ironically, the Dodge Charger seemed to have been parked at a Supercharger stall before its driver decided to perform the failed stunt. This suggests that the vehicle was likely ICE-ing a charging stall before it had its epic fail moment. Amusingly enough, the subreddit member noted that the Cybertruck did not seem like it took any damage at all despite its bump. The Charger, however, seemed like it ran into some trouble after crashing into the truck.

Alleged Aftermath

As per the the r/TeslaLounge subreddit member, the Cybertruck owner came rushing out to his vehicle after the Dodge Charger crashed into it. The Model Y owner then sent over the full video of the incident, which clearly showed the Charger attempting a burnout, failing, and bumping into the Cybertruck. The Cybertruck owner likely appreciated the video, in part because it showed the driver of the Dodge Charger absolutely freaking out after the incident.

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The Cybertruck is not an impregnable vehicle, but it can take bumps pretty well thanks to its thick stainless steel body. Based on this video, it appears that the Cybertruck can even take bumps from a charging Charger, all while chilling and charging at a Supercharger. As for the teens in the Dodge, they likely had to provide a long explanation to authorities after the incident, since the cops were called to the location.

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Anti-Elon Musk group crushes Tesla Model 3 with Sherman tank–with unexpected results

Ironically enough, the group’s video ended up highlighting something very positive for Tesla.

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Credit: Led By Donkeys/X

Anti-Elon Musk protesters and critics tend to show their disdain for the CEO in various ways, but a recent video from political action group Led By Donkeys definitely takes the cake when it comes to creativity.

Ironially enough, the group’s video also ended up highlighting something very positive for Tesla.

Tank vs. Tesla

In its video, Led By Donkeys featured Ken Turner, a 98-year-old veteran who served in the British army during World War II. The veteran stated that Elon Musk, the richest man in the world, is “using his immense power to support the far-right in Europe, and his money comes from Tesla cars.” 

He also noted that he had a message for the Tesla CEO: “We’ve crushed fascism before and we’ll crush it again.” To emphasize his point, the veteran proceeded to drive a Sherman tank over a blue Tesla Model 3 sedan, which, of course, had a plate that read “Fascism.” 

The heavy tank crushed the Model 3’s glass roof and windows, much to the delight of Led By Donkeys’ commenters on its official YouTube channel. But at the end of it all, the aftermath of the anti-Elon Musk demonstration ended up showcasing something positive for the electric vehicle maker.

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Tesla Model 3 Tanks the Tank?

As could be seen from the wreckage of the Tesla Model 3 after its Sherman encounter, only the glass roof and windows of the all-electric sedan were crushed. Looking at the wreckage of the Model 3, it seemed like its doors could still be opened, and everything on its lower section looked intact.

Considering that a standard M4 Sherman weighs about 66,800 to 84,000 pounds, the Model 3 actually weathered the tank’s assault really well. Granted, the vehicle’s suspension height before the political action group’s demonstration suggests that the Model 3’s high voltage battery had been removed beforehand. But even if it hadn’t been taken off, it seemed like the vehicle’s battery would have survived the heavy ordeal without much incident.

This was highlighted in comments from users on social media platform X, many of whom noted that a person in the Model 3 could very well have survived the ordeal with the Sherman. And that, ultimately, just speaks to the safety of Tesla’s vehicles. There is a reason why Teslas consistently rank among the safest cars on the road, after all.

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Tesla Model 3 driver is using FSD to travel to Mt. Everest Base Camp

The ambitious, nearly 4,000-kilometer (2,485-mile) Tesla FSD journey is being livestreamed on Chinese social media.

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Credit: Douyin 老高懂电车

Count on Tesla drivers in China to push Full Self Driving (FSD) as far as it could go. As could be seen in videos posted on Chinese social media, a brave Model 3 owner is currently going on an epic journey from Henan Province to the base camp of Mt. Everest on FSD.

Recent posts from the Model 3 driver suggest that the ambitious destination may be within reach.

Epic FSD Journey

As noted by Tesla owner-enthusiast Aaron Li, the journey from Henan Province to the base camp of Mt. Everest spans almost 4,000 kilometers (2,485 miles). The journey itself is epic, with stunning vistas and roads that require some drivers to bring oxygen canisters with them. The fact that it is being done using FSD makes it extra impressive. 

Based on the videos that have been recently shared, the Model 3 running FSD seems to be nearing the Everest Base Camp. There seems to be a good chance that the Tesla Model 3 may reach its destination this Friday.

Previous Everest Trips

This is not the first time that a Tesla has driven to Mt. Everest’s base camp.  That would be a Model 3 that was driven in September 2020. That vehicle, which went on a long 5,500 km (3,400-mile) journey, was manually driven to its destination. 

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In April 2021, Tesla China announced that it has completed the buildout of 11 Supercharger stations in the picturesque route from Chengdu to Tingri. This route would allow drivers to reach the base camp of Mt. Everest. Sure enough, in July 2022, Tesla China shared a video of two Teslas—a Model X and Model Y—reaching the Everest base camp without any issues. Numerous other Tesla drivers have since taken on the long, picturesque journey.

Check out this Tesla Model Y’s journey to the Mt. Everest base camp in the video below.

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