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Chances are good that one of the three Falcon 9 boosters to the right is assigned to SpaceX's next launch, its first orbital mission in more than three months. (SpaceX) Chances are good that one of the three Falcon 9 boosters to the right is assigned to SpaceX's next launch, its first orbital mission in more than three months. (SpaceX)

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SpaceX’s ‘In-Flight Abort’ Crew Dragon capsule and Falcon 9 booster arrive in Florida

According to NASA, the Falcon 9 rocket and Crew Dragon capsule that will support SpaceX's In-Flight Abort (IFA) test both arrived in Florida within the last several days. (SpaceX)

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Approaching its second month between launches, SpaceX Falcon 9 boosters and their associated payloads continue to arrive in Florida in preparation for what will likely be a burst of several orbital launches in the final months of 2019.

On Tuesday, October 1st, local resident Marcos Hicks (@SpaceCoast_Life) and several other locals captured the latest arrival of a Falcon 9 booster in Cape Canaveral, Florida. This delivery comes just two weeks after Andrew Stoltz – another Space Coast local – lucked upon the arrival of a Falcon 9 payload fairing and one week after Arizona locals spotted a Falcon 9 booster heading East through the state.

On September 24th, an iconic and easily recognizable Falcon 9 booster was spotted heading East through Maricopa, Arizona, an extremely common (if not universal) pass-through point for SpaceX’s cross-country booster shipments. More likely than not, the booster spotted arriving in Cape Canaveral on October 1st is the same SpaceX rocket seen in Arizona one week prior, an indication that the Falcon 9 skipped testing in McGregor, Texas and is thus likely flight-proven.

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48 hours later, NASA published photos of the arrival from SpaceX and announced that the rocket is, in fact, the flight-proven booster that will support the Crew Dragon’s critical In-Flight Abort test (IFA). SpaceX employees were still in the process of unwrapping the Falcon 9 booster, but enough of its body was visible to reveal soot, the telltale sign of a flight-proven SpaceX rocket. Impressively, the Crew Dragon that will support the spacecraft’s IFA test also apparently arrived in Florida in recent days.

According to NASASpaceflight.com, B1046 – the first Block 5 booster and first thrice-flown SpaceX rocket – is expected to support the critical Crew Dragon test flight. SpaceX CEO Elon Musk has tweeted several times that there is a “high probability” that the booster will be completely destroyed during the suborbital test flight, a necessary sacrifice to prove that Dragon can escape from a failing rocket at any point during launch. SpaceX has a growing fleet of flight-proven boosters with multiple launches under their belts – B1046 will certainly be missed but its ‘retirement’ will impose no burden on the company’s launch manifest.

As stated in a recent FCC filing, Crew Dragon’s IFA test is scheduled to launch no earlier than (NET) November 23rd. The mission will proceed like any other routine Falcon 9 launch for the first 60 or so seconds, but will feature a “simulated orbital second stage” with a fake Merlin Vacuum engine that will almost certainly be smashed to pieces after Crew Dragon departs the rocket. It’s unclear if SpaceX will physically create failure conditions or if Crew Dragon’s abort will be directly triggered, but the spacecraft will ultimately ignite its SuperDraco abort system to speed half a mile away from the booster in just a few seconds.

This will occur during Max Q, the point during launch when the booster is experiencing maximum aerodynamic and thermal stresses, and Crew Dragon’s departure will essentially smash the rocket headfirst into a wall of supersonic air. The upper stage will likely disintegrate almost immediately, a process that will most likely lead to the destruction of the booster, as well.

Crew Dragon’s onboard launch abort system consists of four “powerpacks” composed of two SuperDracos each, equating to eight SuperDraco thrusters capable of producing up to 570 kN (130,000 lbf) of thrust. SpaceX recently highlighted their confidence in the abort thrusters with a brief video that showed off testing and touted an impressive record of successful static fires and overall reliability.

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As Teslarati previously reported, the window for the test launch is expected to open no earlier than (NET) November 23rd. With both the booster and spacecraft now in Cape Canaveral, Florida, it is increasingly likely that SpaceX will be able to complete the IFA test before the end of 2019, a milestone that would increase the odds of SpaceX and NASA attempting Crew Dragon’s astronaut launch debut sometime in early 2020.

Aside from Crew Dragon, SpaceX has plans for as many as four internal Starlink launches between now and the new year, potentially placing as many as 240 more high-performance ‘v1.0’ satellites in orbit. Regardless of the specifics of how the schedule actually shakes out, it looks like SpaceX is working hard to end 2019 with a burst of orbital launch activity.

Check out Teslarati’s newsletters for prompt updates, on-the-ground perspectives, and unique glimpses of SpaceX’s rocket launch and recovery processes.

Space Reporter.

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Elon Musk

Elon Musk shuts down talk of TSMC taking over Terafab

Musk says Tesla and SpaceX will build and run Terafab, with TSMC limited to renting.

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SpaceX Terafab rendering

Elon Musk has drawn a firm line around who will be in charge of Terafab, the giant chip factory Tesla and SpaceX are planning in Texas.

Musk replied to a post on X arguing that Taiwan Semiconductor Manufacturing Company (TSMC) would most likely end up owning and operating the plant. “No, we will build and run the fab. Let there be ZERO doubt about that,” Musk wrote. “Maybe TSMC subleases part of the Terafab if they want, but nothing more than that.”

In plain terms, a sublease means TSMC could rent a section of the complex to make chips, similar to a tenant renting one floor of an office tower. The building, the equipment decisions and the daily operation would stay with Tesla and SpaceX.

The comment shuts down speculation that started last week. On October 2, tech journalist Tim Culpan reported that TSMC was exploring ways to help run Terafab’s factories. Musk responded the next day that it was “just discussions, but something may come of it,” as Teslarati reported at the time. That left room for a scenario where the world’s largest contract chipmaker took the wheel. Musk’s latest post closes that door.

Elon Musk teases TSMC as potential Terafab partner

Some background helps explain why this matters. Tesla designs its own AI chips today but pays outside companies like TSMC and Samsung to manufacture them. Musk unveiled Terafab in March as a joint project between Tesla, SpaceX and xAI, arguing that existing suppliers cannot expand fast enough to meet his companies’ future demand. The goal is to produce enough chips each year to supply one terawatt of computing power, roughly 50 times what the entire global AI chip industry produces now.

Those chips are meant for Tesla’s Optimus humanoid robots, the Cybercab and Full Self-Driving computers, along with chips for SpaceX’s planned data centers in orbit. Owning the factory means Musk’s companies would not have to compete with every other chip customer for time on someone else’s production lines.

Intel is still part of the picture. The company signed on in April to help design, build and package chips for the project, and CEO Lip-Bu Tan told Bloomberg this week that Intel will keep working on Terafab despite the TSMC chatter.

The project moved from concept to construction planning over the summer. In August, SpaceX confirmed the Grimes County site about an hour from Houston, sent the county a $10 million payment under its tax abatement deal and said civil work would begin shortly. The first phase carries a $16.8 billion price tag, and total spending across all phases could reach as much as $119 billion.

TSMC chairman C.C. Wei has said a new fab typically takes two to three years to build and another one to two years to reach full output. Tesla and SpaceX have never run one, which is why TSMC’s expertise drew so much attention. Musk’s answer suggests he would rather learn that process in house than hand control of a project this central to Tesla’s robotics and autonomy plans to an outside company.

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Elon Musk

Trump to hand Elon Musk a top honor that traces back to JFK

Trump will award Elon Musk the National Medal of Science at Thursday’s White House summit.

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elon musk and donald trump in front of a tesla cybertruck at the white house

Elon Musk is set to receive the highest honor the U.S. government gives to scientists and engineers.

President Donald Trump will present Musk with the National Medal of Science on Thursday at the White House’s Science: A New Golden Age Summit, Fox News Digital first reported on Wednesday. Google cofounder Sergey Brin, Nvidia CEO Jensen Huang and AMD CEO Lisa Su will receive the same medal, while Dell Technologies CEO Michael Dell and Microsoft CEO Satya Nadella will receive the National Medal of Technology and Innovation. A White House official later confirmed the list to Reuters.

“The Trump administration is grateful for the contributions of these incredible leaders in science and technology. These recipients are helping ensure America keeps leading the world in innovation,” White House spokesperson Liz Huston told Fox News.

It will be the first time Trump has presented either medal in his two terms. Congress created the National Medal of Science in 1959, and the National Science Foundation, which administers it, says 529 scientists and engineers have received it since. A presidential committee reviews nominees, but the president makes the final call.

Thursday’s group of medalists run or founded companies, and three of them sit at the center of the Super Intelligence hardware race that Musk competes in. Huang’s Nvidia supplies the GB300 chips filling SpaceX’s Colossus 2 cluster, while Su’s AMD is Nvidia’s biggest rival in data center GPUs.

Worth noting that Trump’s uncle, MIT physicist John G. Trump, received the National Medal of Science from President Ronald Reagan for his work on ionizing radiation and its uses in medicine and industry.

The Pentagon taps Elon Musk to design the battlefield of the future

For Musk, the medal is the latest sign of how far his relationship with Trump has come since their 2025 split over the “Big Beautiful Bill” and his exit from DOGE. Last week, he sat at Trump’s left during a White House lunch where AI executives signed a voluntary safety accord, and Defense Secretary Pete Hegseth named him to help lead the Pentagon’s Project Meridian study on the future of warfare. Musk has also adopted the administration’s new vocabulary, saying on Sunday that SpaceXAI will be renamed SpaceXSI after Trump ordered federal agencies to replace “artificial intelligence” with “super intelligence.”

Musk has collected science honors before, including the Stephen Hawking Medal for Science Communication in 2019.

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Lifestyle

Tesla FSD changed its mind mid-intersection, and it may have saved a life

Tesla shares dashcam footage of FSD Supervised stopping mid intersection to avoid a T-bone crash.

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Credit: @BLKMDL3/X

Tesla is putting another Full Self-Driving save in front of its 24.8 million followers on X.

On Tuesday morning, Tesla’s main account shared a dashcam clip with the caption “FSD Supervised preventing T-bone crash.” The footage came from an owner posting as TheNewGrid, who described what happened at a stop sign: “I looked at the car coming to the stop sign figured they would stop, my car went, then came to a stop mid intersection as they flew by. Had I been manually driving this would have resulted in a crash.”

The sequence is the notable part. FSD had already started crossing when the other driver ran the stop sign. Instead of pressing on, the car braked hard in the middle of the intersection and let the crossing vehicle pass in front of it. By the owner’s own account, they had made the same assumption the software initially made, that the other car would stop, and would not have corrected in time.

The clip is the latest in a run of safety posts Tesla has amplified over the past several days. On Saturday, the company shared a video from Selling Sunset star Jason Oppenheim, who sold his Bentley for a Model Y and said he was buying Teslas with FSD for 10 of his employees. Ashok Elluswamy, who leads Tesla AI, followed up by writing that Tesla self-driving “reacts to other people cutting into your path with super-human response times.” On Monday, a Cybertruck owner posted footage of FSD moving across three lanes from a red light to clear a path for an ambulance approaching from behind.

This recent clip also lands a few weeks after Tesla began shipping Automatic Collision Evasion with FSD v14.3.9, a feature that can activate FSD on the driver’s behalf when a frontal collision is imminent or the driver appears distracted. Elluswamy said in September that “even earlier prediction of hazards, even faster reaction time and overall significantly better safety and collision avoidance” are coming with v15, the release Tesla has tied to round the clock Robotaxi operation.

The safety messaging matters beyond social media. Tesla has said FSD Supervised was 4.1 times less likely to crash than manual driving across 100 million kilometers on European roads, and it has been putting those figures in front of regulators. Eight EU countries have now approved FSD Supervised, with Croatia the most recent, but the EU’s bloc-wide vote originally set for October 6 has been pushed to December at the earliest.

FSD Supervised is still a Level 2 system, and the driver remains responsible at all times. Even heavy users find reasons to step in. Teslarati’s Joey Klender, who uses FSD for about 76 percent of his driving, laid out five recurring issues on Tuesday that still prompt him to intervene. Clips like this one show the other column of that ledger: moments where the software caught a mistake a human was about to make.

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