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SpaceX’s Crew Dragon abort test gets closer to launch with SuperDraco static fires

A pair of Crew Dragon's upgraded SuperDraco abort engines perform a static fire test. (SpaceX)

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SpaceX has posted a video showing the static fire test of a pod of Crew Dragon SuperDraco abort thrusters, indicating that the complex system has been successfully redesigned (“upgraded”) to fix the faults that caused a Dragon capsule to explode in April 2019.

This progress keeps SpaceX on track for two critical Crew Dragon milestones, both of which are now expected to occur sooner than later.

Published just a few hours prior, CNBC journalist Michael Sheetz reported that SpaceX is planning to static fire the Super Draco abort thrusters of Crew Dragon capsule C205 as early as November 2nd.

Capsule C205 – along with an expendable trunk – were reassigned to support Crew Dragon’s crucial In-Flight Abort (IFA) test after flight-proven capsule C201 was destroyed just prior to a SuperDraco static fire test on April 20th. Having just successfully completed Crew Dragon’s first uncrewed orbital launch, space station docking, and ocean recovery (Demo-1), the plan was to reuse C201 to perform the IFA test.

Crew Dragon C205 would support Demo-2 – the spacecraft’s first NASA astronaut launch – and C206 would support Post-Certification Mission 1 (PCM-1), meaning Dragon’s first operational delivery of astronauts to the ISS.

Crew Dragon capsule C205 and Falcon 9 booster B1046 arrived in Florida around October 3rd ahead of SpaceX’s critical In-Flight Abort (IFA) test. (SpaceX)
Excluding Falcon 9, all pieces of SpaceX’s first astronaut-rated Crew Dragon spacecraft are visible in this one frame: capsule C206, a heat shield, and what looks like a nearly finished trunk. (Teslarati – Pauline Acalin)

Instead, Crew Dragon C201 suffered a catastrophic explosion just prior to a SuperDraco static fire test at SpaceX’s Cape Canaveral Air Force Station (CCAFS) Landing Zone (LZ) facilities. Capsule C205 was diverted to support the In-Flight Abort, while C206 was moved up to support Demo-2. Had C201’s static fire been successful, SpaceX could have been ready to launch Crew Dragon’s IFA mission as early as May or June.

As Michael Sheetz reported, SpaceX now plans to perform a similar static fire test of the IFA Crew Dragon capsule as early as November 2nd. It’s unclear if this static fire would have been performed had C201 not exploded, but CNBC suggests that NASA and a number of other parties will be watching the results of this test closely.

SpaceX’s first spaceworthy Crew Dragon capsule prepares for its first Falcon 9-integrated static fire and a post-recovery test fire three months later. (SpaceX)

Whether that’s true or not, it’s unclear just how relevant a SuperDraco static fire of a factory-fresh Crew Dragon spacecraft (C205) is to C201’s failure. The latter spacecraft had completed months of testing (much of it fueled), spent a week in orbit, reentered Earth’s atmosphere, and splashed down in saltwater barely a month and a half prior to the fated test.

Regardless, it looks like SpaceX and NASA understandably want to perform a (relatively) similar static fire test to verify that – at a minimum – the Dragon capsule’s abort thrusters are in working order. As SpaceX’s static fire video illustrates, SuperDraco thrusters – as well as each integrated pair of engines – are all static fired in McGregor, Texas as part of routine acceptance testing. If all goes as planned during the November 2nd static fire, as well as the Falcon 9 rocket’s own static fire, Crew Dragon’s In-Flight Abort mission could launch as early as late-November.

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Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Tesla plans to adjust heavily scrutinized car part with simple engineering

“We’ll have a really good solution for that. I’m not worried about it.”

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Tesla Model S self-presenting door handle
Tesla Model S self-presenting door handle (Credit: TesBros)

Tesla is going to adjust one heavily scrutinized part of its vehicles after recent government agencies have launched probes into an issue stemming from complaints from owners.

Over the past few days, we have reported on the issues with Tesla’s door handle systems from both the Chinese and American governments.

In China, it dealt with the Model S, while the United States’ National Highway Traffic Safety Administration (NHTSA) reported nine complaints from owners experiencing issues with 2021 Model Ys, as some said they had trouble entering their car after the 12V battery was low on power.

Bloomberg, in an interview with Tesla Chief Designer Franz von Holzhausen, asked whether the company planned to adjust the door handle design to alleviate any concerns that regulatory agencies might have.

Regarding the interior latch concerns in the United States:

  • Von Holzhausen said that, while a mechanical door release resolves this problem, Tesla plans to “combine the two” to help reduce stress in what he called “panic situations.”
  • He also added that “it’s in the cars now…The idea of combining the electronic and the manual one together in one button, I think, makes a lot of sense.” Franz said the muscle memory of reaching for the same button will be advantageous for children and anyone who is in an emergency.

Regarding the exterior door handle concerns in China:

  • Von Holzhausen said Tesla is reviewing the details of the regulation and confirmed, “We’ll have a really good solution for that. I’m not worried about it.”

The new Model Y already has emergency mechanical door release latches in the back, but combining them in future vehicles seems to be an ideal solution for other vehicles in Tesla’s lineup.

It will likely help Tesla avoid complaints from owners about not having an out in the event of a power outage or accident. It is a small engineering change that could be extremely valuable for future instances.

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Elon Musk calls out viral claim of 10,000 Tesla Optimus deal: “Fake”

For now at least, Tesla seems determined to focus on the development of Optimus V3.

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Credit: Tesla Optimus/X

Elon Musk has provided some clarification to recent reports suggesting that PharmAGRI, a US pharmaceutical and agricultural infrastructure company, is looking to deploy 10,000 Optimus robots for its operations.

Musk posted his clarification on social media platform X.

Alleged Optimus purchase

Recently, reports emerged stating that PharmAGRI Capital Partners will be tapping into Tesla’s humanoid robots for its operations. The firm claimed that it had executed a Letter of Intent with Tesla to deploy up to 10,000 Optimus Gen 3+ humanoid robots across its SuperPharm and CEA facilities. This should allow the company to automate its labor and ensure diversion control.

A comment from Lynn Stockwell, Chairwoman & CEO, suggested that the company really was partnering with Tesla. “With Tesla robotics powering our facilities and DEA-licensed infrastructure in place, we can scale with precision, meet federal sourcing mandates, and deliver therapies that are compliant, secure, and American-made,” she said. 

Elon Musk clariies

News of PharmAGRI’s Optimus claims quickly spread on social media, though some Tesla watchers argued that it seemed unlikely that the EV maker will commit two legions of Optimus robots to a rather unknown company this early. Some pointed out that Tesla typically commits to high-profile customers to test its early products, such as PepsiCo with the Tesla Semi. 

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Photos from PharmAGRI’s website depicting Tesla Optimus bots, as well as the rather basic look of the website itself, also brought more reservations to the company’s claims. Ultimately, Elon Musk weighed in on the matter, responding to a post about PharmAGRI’s Optimus-filled webpage. Musk was quick and direct, simply stating, “Fake.”

Elon Musk’s comments were quite unsurprising considering that Optimus is still very much in active development, and thus, it is quite unlikely that the company is already taking orders or even Letters of Intent from potential customers at this time. For now at least, Tesla seems determined to focus on the development of Optimus V3, which Musk has noted will be “sublime.”

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Elon Musk: Self-sustaining city on Mars is plausible in 25-30 years

Musk noted that true self-sufficiency requires Mars to develop “all the ingredients of civilization.”

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Credit: Elon Musk/X

Elon Musk has stated that a self-sustaining human settlement on Mars could be established in 25-30 years, provided launch capacity increases dramatically in the coming decades. 

Speaking at the All-In Summit, the SpaceX CEO said building a self-sufficient colony depends on exponential growth in “tonnage to Mars” with each launch window, highlighting Starship’s role as the company’s pathway to interplanetary initiatives.

Mars settlement goals

Musk noted that true self-sufficiency requires Mars to develop “all the ingredients of civilization,” from food production to microchip manufacturing. Starship Version 3 is expected to support the first uncrewed Mars test flights, while future iterations could reach 466 feet in height and deliver larger payloads critical for settlement. Ultimately, Musk stated that an aggressive timeline for a city on Mars could be as short as 30 years, as noted in a Space.com report.

“I think it can be done in 30 years, provided there’s an exponential increase in the tonnage to Mars with each successive Mars transfer window, which is every two years. Every two years, the planets align and you can transfer to Mars. 

“I think in roughly 15, but maybe as few as 10, but 10-15-ish Mars transfer windows. If you’re seeing exponential increases in the tonnage to Mars with each Mars transfer window, then it should be possible to make Mars self-sustaining in about call it roughly 25 years,” Musk said. 

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Starship’s role

Starship has flown in a fully stacked configuration ten times, most recently in August when it completed its first payload deployment in orbit. The next flight will close out the Version 2 program before transitioning to Starship Version 3, featuring Raptor 3 engines and a redesigned structure capable of lifting over 100 tons to orbit.

While SpaceX has demonstrated Super Heavy booster reuse, Ship reusability remains in development. Musk noted that the heat shield is still the biggest technical hurdle, as no orbital vehicle has yet achieved rapid, full reuse.

“For full reusability of the Ship, there’s still a lot of work that remains on the heat shield. No one’s ever made a fully reusable orbital heat shield. The shuttle heat shield had to go through nine months of repair after every flight,” he said. 

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