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SpaceX’s Crew Dragon abort test gets closer to launch with SuperDraco static fires

A pair of Crew Dragon's upgraded SuperDraco abort engines perform a static fire test. (SpaceX)

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SpaceX has posted a video showing the static fire test of a pod of Crew Dragon SuperDraco abort thrusters, indicating that the complex system has been successfully redesigned (“upgraded”) to fix the faults that caused a Dragon capsule to explode in April 2019.

This progress keeps SpaceX on track for two critical Crew Dragon milestones, both of which are now expected to occur sooner than later.

Published just a few hours prior, CNBC journalist Michael Sheetz reported that SpaceX is planning to static fire the Super Draco abort thrusters of Crew Dragon capsule C205 as early as November 2nd.

Capsule C205 – along with an expendable trunk – were reassigned to support Crew Dragon’s crucial In-Flight Abort (IFA) test after flight-proven capsule C201 was destroyed just prior to a SuperDraco static fire test on April 20th. Having just successfully completed Crew Dragon’s first uncrewed orbital launch, space station docking, and ocean recovery (Demo-1), the plan was to reuse C201 to perform the IFA test.

Crew Dragon C205 would support Demo-2 – the spacecraft’s first NASA astronaut launch – and C206 would support Post-Certification Mission 1 (PCM-1), meaning Dragon’s first operational delivery of astronauts to the ISS.

Crew Dragon capsule C205 and Falcon 9 booster B1046 arrived in Florida around October 3rd ahead of SpaceX’s critical In-Flight Abort (IFA) test. (SpaceX)
Excluding Falcon 9, all pieces of SpaceX’s first astronaut-rated Crew Dragon spacecraft are visible in this one frame: capsule C206, a heat shield, and what looks like a nearly finished trunk. (Teslarati – Pauline Acalin)

Instead, Crew Dragon C201 suffered a catastrophic explosion just prior to a SuperDraco static fire test at SpaceX’s Cape Canaveral Air Force Station (CCAFS) Landing Zone (LZ) facilities. Capsule C205 was diverted to support the In-Flight Abort, while C206 was moved up to support Demo-2. Had C201’s static fire been successful, SpaceX could have been ready to launch Crew Dragon’s IFA mission as early as May or June.

As Michael Sheetz reported, SpaceX now plans to perform a similar static fire test of the IFA Crew Dragon capsule as early as November 2nd. It’s unclear if this static fire would have been performed had C201 not exploded, but CNBC suggests that NASA and a number of other parties will be watching the results of this test closely.

SpaceX’s first spaceworthy Crew Dragon capsule prepares for its first Falcon 9-integrated static fire and a post-recovery test fire three months later. (SpaceX)

Whether that’s true or not, it’s unclear just how relevant a SuperDraco static fire of a factory-fresh Crew Dragon spacecraft (C205) is to C201’s failure. The latter spacecraft had completed months of testing (much of it fueled), spent a week in orbit, reentered Earth’s atmosphere, and splashed down in saltwater barely a month and a half prior to the fated test.

Regardless, it looks like SpaceX and NASA understandably want to perform a (relatively) similar static fire test to verify that – at a minimum – the Dragon capsule’s abort thrusters are in working order. As SpaceX’s static fire video illustrates, SuperDraco thrusters – as well as each integrated pair of engines – are all static fired in McGregor, Texas as part of routine acceptance testing. If all goes as planned during the November 2nd static fire, as well as the Falcon 9 rocket’s own static fire, Crew Dragon’s In-Flight Abort mission could launch as early as late-November.

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Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Tesla VP explains latest updates in trade secret theft case

Tesla reportedly caught Matthews copying the tech into machines that were sold to competitors, claiming they lied about doing so for three years, and continued to ship it. That is when Tesla chose to sue Matthews in July 2024 in Federal court, demanding over $1 billion in damages due to trade secret theft.

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tesla 4680
Credit: Tesla Inc.

Tesla Vice President Bonne Eggleston explained the latest updates in a trade secret theft case the company has against a former manufacturing equipment supplier, Matthews International.

Back in 2024, Tesla had filed a lawsuit against Matthews International, alleging that the firm stole trade secrets about battery manufacturing and shared those details with some of Tesla’s competitors.

Early last year, a U.S. District Court Judge denied Tesla’s request to block Matthews International from selling its dry battery electrode (DBE) technology across the world. The judge, Edward Davila, said that the patent for the tech was due to Matthews’ “extensive research and development.”

Tesla is suing a former supplier for trade secret theft

The two companies’ relationship began back in 2019, as Tesla hired Matthews to help build the equipment for its 4680 battery cell. Tesla shared confidential software, designs, and know-how under strict secrecy rules.

Fast forward a few years, and Tesla reportedly caught Matthews copying the tech into machines that were sold to competitors, claiming they lied about doing so for three years, and continued to ship it. That is when Tesla chose to sue Matthews in July 2024 in Federal court, demanding over $1 billion in damages due to trade secret theft.

Now, the latest twist, as this month, a Judge issued a permanent injunction—a court order banning Matthews from using certain stolen Tesla parts or designs in their machines. Matthews is also officially “liable” for damages. The exact amount would still to be calculated later.

Bonne Eggleston, a VP for Tesla, said on X today that Matthews is a supplier who “exploited customer IP through theft or deception,” and has no place in Tesla’s ecosystem:

Tesla calls this a big win and warns other companies: “Buyer beware—don’t buy from thieves.”

Matthews hit back with a press release claiming victory. They say an arbitrator ruled they can keep selling their own DBE equipment to anyone and rejected Tesla’s request for a total sales ban. They call Tesla’s claims “nonsense” and insist their 20-year-old tech is independent. Both sides are spinning the same narrow ruling: Matthews can sell their version, but they’re blocked from using Tesla’s specific secrets.

What are Tesla’s Current Legal Options

The case isn’t over—it’s moving to the damages phase. Tesla can:

  • Push forward in court or arbitration to calculate and collect huge financial penalties (potentially $1 billion+ if willful theft is proven).
  • Enforce the permanent injunction with contempt charges, fines, or even jail time if Matthews violates it.
  • Challenge Matthews’ new patents that allegedly copy Tesla’s work, asking courts to invalidate them or add Tesla as co-inventor.
  • Seek extra damages, lawyer fees, and possibly punitive awards under the federal Defend Trade Secrets Act and California law.

Tesla could also refer evidence to federal prosecutors for possible criminal trade-secret charges (rare but serious). Settlement is always possible, but Tesla’s fiery public response suggests they want full accountability.

This isn’t just corporate drama. It shows why trade secrets matter even when Tesla open-sources some patents, confidential know-how shared in trust must stay protected. For the EV industry, it’s a reminder: steal from your biggest customer, and you risk losing everything.

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Tesla Cybercab includes this small but significant feature

The Cybercab is Tesla’s big plan to introduce fully autonomous ride-sharing in a seamless fashion. In fact, the Full Self-Driving suite was geared toward alleviating the need to manually drive vehicles.

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Credit: Tesla

Tesla Cybercab manufacturing is strikingly close, as the company is still aiming for an April start date. But small and significant features are still being identified for the first time as production units appear all over the country for testing and for regulatory events, like one yesterday in Washington, D.C.

The Cybercab is Tesla’s big plan to introduce fully autonomous ride-sharing in a seamless fashion. In fact, the Full Self-Driving suite was geared toward alleviating the need to manually drive vehicles.

This was for everyone, including the disabled, who are widely reliant on ride-sharing platforms, family members, and medical shuttles for transportation of any kind. Cybercab aims to change that, and Tesla evidently put a focus on those riders while developing the vehicle, evident in a small but significant feature revealed during its appearance in the Nation’s Capital.

Tesla Cybercab display highlights interior wizardry in the small two-seater

Tesla has implemented Braille within the Cybercab to make it easier for blind passengers to utilize the vehicle. On both the ‘Stop/Hazard Lights’ button and the Door Releases, Tesla has placed Braille so that blind passengers can navigate their way through the vehicle:

This is a great addition to the Cybercab, especially as Full Self-Driving has been partially pointed at as a solution for those with disabilities that would keep them from driving themselves from place to place.

It truly is a great addition and just another way that Tesla is showing they are making this massive product inclusive for everyone out there, including those who have not been able to drive due to not having vision.

The Cybercab is set to enter mass production sometime in April, and it will be responsible for launching Tesla’s massive plans for an autonomous ride-sharing program.

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Tesla and xAI team up on massive new project

It is the latest move by a Musk company to automate, streamline, and reduce the manual, monotonous, and tedious work currently performed by humans through AI and robotics development. Digital Optimus will be capable of processing and actioning the past five seconds of a real-time computer screen video and keyboard and mouse actions.

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Credit: Grok

Elon Musk teased a massive new project, to be developed jointly by Tesla and xAI, called “Digital Optimus” or “Macrohard,” the first development under Tesla’s investment agreement with xAI.

Musk announced on X that Digital Optimus will “be capable of emulating the function of entire companies.”

It is the latest move by a Musk company to automate, streamline, and reduce the manual, monotonous, and tedious work currently performed by humans through AI and robotics development. Digital Optimus will be capable of processing and actioning the past five seconds of a real-time computer screen video and keyboard and mouse actions.

Essentially, it will be an AI version of a desk worker in many capacities, including accounting, HR tasks, and others.

Musk said:

“Grok is the master conductor/navigator with deep understanding of the world to direct digital Optimus, which is processing and actioning the past 5 secs of real-time computer screen video and keyboard/mouse actions. Grok is like a much more advanced and sophisticated version of turn-by-turn navigation software. You can think of it as Digital Optimus AI being System 1 (instinctive part of the mind) and Grok being System 2. (thinking part of the mind).”

Its key applications would be used for enterprise automation, simulating entire companies, high-volume repetitive tasks, and potentially, future hybrid use with the Optimus robot, which would handle physical tasks, while Digital Optimus would handle the clerical work.

Tesla announces massive investment into xAI

The creation of a digital AI suite like Digital Optimus would help companies save time and money, as well as become more efficient in their operations through massive scalability. However, there will undoubtedly be concerns from people who are skeptical of a fully-integrated AI workhorse like this one.

From an energy consumption perspective and just a general concern for the human workforce, these types of AI projects are polarizing in nature.

However, Digital Optimus would be a great digital counterpart to Tesla’s physical Optimus robot, as it would be a hyper-efficient addition to any company that is looking for more production for less cost.

Musk maintains that there is no other company on Earth that will be able to do this.

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