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NASA says that a minor accident that destroyed a crucial Crew Dragon mockup on March 24th should have minimal impact on the spacecraft's astronaut launch debut. (Richard Angle) NASA says that a minor accident that destroyed a crucial Crew Dragon mockup on March 24th should have minimal impact on the spacecraft's astronaut launch debut. (Richard Angle)

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SpaceX's Crew Dragon is about to escape a supersonic rocket: here's how to watch live

SpaceX's Crew Dragon spacecraft is ready for its second launch ever on a Falcon 9 rocket but this mission's destination is far from orbit. (Richard Angle)

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SpaceX’s Crew Dragon spacecraft is set to attempt to escape a supersonic Falcon 9 in what will likely be the first intentional in-flight destruction of an orbital-class rocket in decades.

Known as an In-Flight Abort test, Crew Dragon’s second test flight is guaranteed to be spectacular and will thankfully be streamed live by both NASA and SpaceX. Scheduled to lift off no earlier than 8 am EST (13:00 UTC), January 18th, the IFA could also be Crew Dragon’s last uncrewed launch ever, hopefully paving the way for its first orbital flight with NASA astronauts on board just a few months from now.

For now, SpaceX’s primary focus with the IFA test is to prove that Crew Dragon can protect passengers and cargo even in the unlikely event that Falcon 9 fails in flight – after liftoff but before the spacecraft has separated from the rocket.

After several months of delays brought on by the explosion of Crew Dragon capsule C201 in April 2019 and an additional two-week slip from NASA’s first public launch date, Falcon 9 booster (B1046) and Crew Dragon capsule C205 have both completed static fire tests of their respective rocket engines and rolled out to Pad 39A on January 16th.

After at least half a year of investigation and a similar period spent redesigning and requalifying a subsection of the high-pressure propellant plumbing that feeds Crew Dragon’s SuperDraco abort thrusters, new capsule C205 successfully fired up a handful of Draco maneuvering thrusters and all 8 of its SuperDracos abort engines, simulating the burns it will have to perform during Saturday’s IFA test.

A pair of Crew Dragon’s upgraded SuperDraco abort engines perform a static fire test. (SpaceX)

According to NASA and SpaceX, the ~48 hours between rollout and liftoff have been used to perform a dry run for future NASA astronaut launches, more or less exactly replicating the processes that will soon be used for real. Of course, Demo-2 astronauts Bob Behnken and Doug Hurley didn’t actually board the Crew Dragon spacecraft (its interior is unfinished) and will certainly not be on board come liftoff, but everything up to the point of spacecraft ingress was performed as if they will be.

https://twitter.com/JimBridenstine/status/1218244543209852928

Audiences will likely be treated to a rare view from inside SpaceX’s flight operations center, recently permanently relocated to Firing Room 4 of NASA’s Flight Control Center (FCC) – a facility with substantial historical ties to US human spaceflight. It was last utilized as part of Crew Dragon’s inaugural orbital launch – “Demo-1” – in March 2019.

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A view of Firing Room 4 in NASA’s Flight Control Center used during Crew Dragon’s inaugural Demonstration-1 Mission in March of 2019.

Approximately 90 seconds after liftoff, shortly after a point of maximum aerodynamic stress called Max Q, Crew Dragon will ignite its SuperDraco abort thrusters in an attempt to prove that it can whisk astronauts to safety in even a near-worst-case scenario. After a 10-second SuperDraco burn, the spacecraft will have to stabilize itself, reenter the bulk of Earth’s atmosphere, and deploy four main parachutes for a gentle splashdown in the Atlantic Ocean.

A combined SpaceX and USAF team will recover the hopefully-intact spacecraft from the ocean, likely using the opportunity to once again simulate the process of recovering a crewed Crew Dragon and safely extracting the NASA astronauts strapped inside it.

SpaceX’s Crew Dragon is guided by four parachutes as it splashes down in the Atlantic Ocean about 200 miles off Florida’s east coast on March 8, 2019, after returning from the International Space Station on the Demo-1 mission. (NASA)

Falcon 9 booster B1046 is expected to be “destroyed in Dragon fire”, according to SpaceX CEO Elon Musk. The Crew Dragon capsule will jettison mid-flight, leaving B1046 open to extremely abnormal aerodynamic stress that will likely tear it and the upper stage apart. NASA says SpaceX will attempt to recover as much of the expected rocket debris as possible.

Crew Dragon’s IFA test has a four-hour launch window with liftoff targeted no earlier than (NET) 8 am EST (13:00 UTC), January 18th. For a variety of reasons, this mission is uniquely susceptible to weather both at and around the launch pad and stands a good chance of slipping much later into the window, and backups are available at the same time on Sunday and Monday.

Regardless, SpaceX will provide live coverage of the test whenever it does launch, beginning around 15 minutes prior to liftoff. Teslarati photographer Richard Angle and reporter Jamie Groh will be on-site to document the events of Crew Dragon crucial – and likely spectacular – flight test.

Check out Teslarati’s Marketplace! We offer Tesla accessories, including for the Tesla Cybertruck and Tesla Model 3.

Space Reporter.

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Tesla Optimus Gen 3 shows off a cleaner, factory-ready design in new app discovery

Renders hidden inside Tesla’s Android app show Optimus Gen 3’s design before any official reveal.

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Tesla Optimus Gen 3 [Credit: Tesla]

Tesla may have accidentally given a first look at its newest Optimus Gen 3 humanoid robot when photos were found in the Tesla smartphone app.

Design files tucked inside a recent Android version of the Tesla app appear to show the third generation humanoid robot next to the older Gen 2.5 prototype. The assets were extracted from the app package by Tesla community member @wholemars, who posted the renders on X late Tuesday night before deleting them. The Tesla Newswire reshared the side by side comparison on Wednesday, and the images have circulated widely since.

Tesla Optimus Gen 2.5 vs Gen 3 comparison via @WholeMars on X

Tesla Optimus Gen 2.5 vs Gen 3 comparison via @WholeMars on X

The files are labeled “gen3” and were built as models for Tesla app’s own interface, as validated directly by Grok to be official.

The comparison shows a robot that looks built for a factory line rather than a lab bench. Gen 2.5’s exposed mechanical linkages and gold plating on the knees and shins are gone. In their place, Gen 3 uses matte black fairings on the lower legs, paired with a more contoured champagne gold body. Flexible covers now seal the joint where the torso meets the upper thighs, keeping bearings and moving parts sealed from debris and unnecessary contact.

The body panels fit more tightly, and the hands, which Tesla has said carry 22 degrees of freedom, look far more refined than those on earlier units.

This most recent leak fills a gap Tesla has left open for most of the year. Elon Musk said on March 31 that Optimus 3 was walking around but needed “some finishing touches” before it could be shown, a delay Teslarati covered when Tesla missed its first quarter reveal target. Musk later said Tesla would hold the design back until closer to production, partly to keep competitors from copying it. No reveal date has been announced.

The app itself has been preparing for Optimus for months. In July, code in the Tesla app pointed to a dedicated robot phone key, a consent screen for collecting video and spatial data while Optimus works inside a home, and an alert system for low battery and mechanical faults. Finished 3D models of Gen 3 suggest the interface owners will eventually use is moving past placeholder code toward something Tesla intends to ship.

Manufacturing is moving in parallel. Tesla tore out the original Model S and Model X lines at Fremont this summer to make room for Optimus production, with a planned capacity of one million robots a year. At Giga Texas, the steel frame of a dedicated Optimus factory is nearing completion ahead of a targeted 2027 start, with Musk pointing to an eventual output of 10 million units annually.

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Tesla Semi lands the biggest electric truck deal in U.S. history

Tesla leads a record 2,500 truck order, but not every truck will be a Semi.

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Tesla has landed the largest electric truck order in U.S. history. ZET SCALE, a new alliance of shippers and carriers, named Tesla its primary manufacturer on Tuesday for an initial order of 2,500 electric Class 8 trucks. The deal alone would nearly double the number of electric heavy trucks operating in the country.

According to the press release from Catalyst Mobility, the nonprofit formerly known as CALSTART, Kenworth, RIDE and Volvo were also selected as secondary manufacturers that carriers can pick if their operations call for it. No split between the four brands has been published, so the exact number of Semis in the order is not yet known.

Tesla won the top slot through a competitive request for proposals. The alliance, which Catalyst Mobility runs with the Smart Freight Centre, scored bidders on price, range, charging capability and production capacity. Pooling freight demand from founding shippers, including Microsoft and PepsiCo, let every truck maker bid lower than it would for a single fleet. “The Tesla Semi is designed for lower cost per mile operations than diesel,” said Dan Priestley, director of the Tesla Semi program, as noted in the press release.

The financing is built to pull in carriers who have avoided electric trucks. ZET Financial is issuing the purchase order for all 2,500 units and will place them with fleets through a fair market value lease. The trucks will be deployed over the next few years across 10 freight hubs in Los Angeles, Stockton, Bakersfield, Seattle and Tacoma, Houston, Dallas, San Antonio, Chicago, Atlanta, and the Newark and New York area. ZET SCALE says the first order is only the opening round, with a longer term goal of 10,000 trucks or more.

Even if Tesla ends up with only a majority share, it would still be the biggest Semi deal to date. Einride’s 500 unit order in August was the previous record, and WattEV’s 370 truck order in May was the largest California deal at the time. Einride’s CEO has since said he expects all 500 trucks delivered by the end of 2027.

The announcement lands two days before Tesla formally inaugurates its Semi factory in Nevada on September 24. The 1.7 million square foot plant sits next to Gigafactory Nevada’s 4680 cell lines and is designed for 50,000 trucks a year.

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Tesla integrates Grok Bot into its vehicles for the ultimate personal assistant

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Credit: Grok

Tesla has expanded Grok from an in-car chatbot into a hands-free work assistant. On September 22, Tesla officially launched Grok Bot capability, confirming that drivers can now manage email, calendars, files, chats, and tasks by voice and then hand more ambitious errands to the AI-fueled productivity cheat code.

Grok itself is built by xAI. The new car features split into two layers: Connectors link Grok to outside accounts. Grok Bot, currently limited to SuperGrok Heavy subscribers, can complete multi-step tasks such as placing a usual coffee order, booking a reservation, or scheduling an appointment. It truly puts the driver in a nearly complete hands-free driving and productivity setting, with ironically the only task truly requiring your hands being to touch the “Start Self-Driving” button.

We were granted access to Grok Bot’s Tesla integration a few weeks back, and we’ve been able to do a handful of things with it. On a handful of occasions, we’ve used it to order food and have it ready for pickup slightly later into the evening; we’ve managed to pick up groceries after a day of errands with Grok Bot, and outside of the car, it’s helped with budgeting and even my fantasy football draft.

Tesla shows another way to utilize it: in their demo, a driver says “Hey Grok,” asks the assistant to check an inbox, and hears that a message concerns a weekend reservation. Grok then scans the calendar, reports no conflicts, and confirms the Tahoe trip is clear. It can also add check-in details to a road-trip itinerary. The point is not novelty chat. It is keeping eyes on the road, or on Full Self-Driving, while the car handles the paperwork of a trip:

This Grok rollout is not a gadget add-on as much as it is Tesla’s thesis in software form: the car should stop being a machine you operate and start being a room you occupy.

Connectors and Grok Bot treat the cabin as an office that happens to move, and that has truly been Tesla’s intention for years now. The car has slowly become an extension of a home more than a vehicle. Inbox, calendar, groceries, takeout, and reservations become voice work, not dashboard chores that you need to do before you get in your car.

Responsibility shifts from the driver to the stack, and as many Tesla owners rely on FSD for travel, Grok Bot now handles the monotony of dinner reservations or appointments.

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