News
SpaceX’s Crew Dragon suffers catastrophic explosion during static fire test
Six weeks after the spacecraft completed its orbital launch debut, SpaceX’s first flight-proven Crew Dragon capsule suffered a catastrophic explosion seconds before a planned SuperDraco test fire.
In the last nine years, SpaceX has successfully built, tested, launched, and recovered Cargo and Crew Dragons 18 times, including five instances of Cargo Dragon capsule reuse, all with minor or no issues. The April 20th event is the first time in the known history of SpaceX’s orbital spacecraft program that a vehicle – in this case, the first completed and flight-proven Crew Dragon capsule – has suffered a total failure. Regardless of the accident investigation’s ultimate conclusions, the road ahead of Crew Dragon’s first crewed test flight has become far more arduous.
According to information acquired by NASASpaceflight.com, SpaceX was in the middle of a series of static fire tests meant to verify that the flight-proven capsule was in good working order after Crew Dragon’s inaugural mission to orbit. The spacecraft was to be tested near SpaceX’s Cape Canaveral Landing Zone facilities, where the company has a small but dedicated space for Dragon tests. Crew Dragon C201’s testing began earlier on Saturday, successfully firing up its smaller Draco maneuvering thrusters. This transitioned into a planned SuperDraco ignition, what would have been the first such integrated test fire for capsule C201.
SpaceX planned to rapidly reuse Crew Dragon C201 for an upcoming in-flight abort (IFA) test, in which the spacecraft would be required to successfully escape from Falcon 9 at the point of peak aerodynamic stress (Max Q). Based on a leaked video of the failure, one or several faults in Crew Dragon’s design and/or build led to a near-instantaneous explosion that destroyed the spacecraft. Sound in the background seems to indicate that the explosion occurred several seconds before the planned SuperDraco ignition, a major concern given their pressure-fed design.
As pressure-fed rocket engines specifically designed to be the basis of a launch escape system, Crew Dragon and its SuperDraco thrusters are meant to be ready to ignite at a millisecond’s notice once they are armed in a flight-ready configuration. It’s safe to say that ten seconds away from a specifically planned ignition is one of those moments, although there is a limited chance that SpaceX’s static fire procedures intentionally diverge from an abort-triggered ignition. Regardless, the fact that Crew Dragon was destroyed before the ignition of its SuperDracos is not an encouraging sign.
Instead of a problem with its high-performance abort thrusters, it can be tentatively concluded that Crew Dragon’s explosion originated in its fuel tanks or propellant plumbing. Such an immediate and energetic explosion points more towards a total failure of propellant lines or valves (or their avionics), while another – and potentially far more concerning – cause could be one of Crew Dragon’s pressure vessels. In a space as enclosed as a Dragon capsule, the rupture of a pressure vessel could trigger a chain reaction of pressure vessel failures, freeing both oxidizer (NTO) and fuel (MMH). Known as hypergolic propellant, NTO and MMH ignite immediately (and violently so) when mixed.
It’s quite possible that the accident investigation to follow will be SpaceX’s most difficult and trying yet. Regardless of the specific cause, the footage of Crew Dragon C201’s demise does not support any positive conclusions about the fate of astronauts or passengers, had they been aboard during the violent explosion. Seemingly triggered in some way by the very system meant to safely extricate Crew Dragon and its astronauts from a failing Falcon 9 rocket, major work will need to be done to prove to NASA that the spacecraft is safe. Sadly, Boeing’s Starliner spacecraft – funded in parallel with Crew Dragon under NASA’s Commercial Crew Program – suffered a far less severe but no less significant failure during a static fire test of its own abort thrusters. Boeing was forced to remove the impacted hardware from its flight plans to extensively clean, repair, and rework the service module.
NASA is now faced with the fact that both of the spacecraft it supported with CCP have exhibited major failures related to their launch escape systems. Crew Dragon’s catastrophic explosion comes as a particularly extreme surprise given how extensively SpaceX has already tested the SuperDraco engines and plumbing, as well as the successful completion of the spacecraft’s launch debut. In the process of DM-1 launch preparations, Crew Dragon likely spent a minimum of 80 minutes with its SuperDraco thrusters and propellant systems primed and ready to abort at any second, apparently without a single mildly-concerning issue.
Godspeed to SpaceX and NASA as they enter into this challenging and unplanned failure investigation.
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Lifestyle
Possible first glimpse of Tesla “Model 2” affordable car in Fremont Factory
The models that Tesla will release in the coming months will resemble the company’s current lineup.
During the Q1 earnings call, Tesla VP of Vehicle Engineering Lars Moravy set expectations on the design of the affordable models that the company is expected to launch this 2025. As per the Tesla executive, the models that Tesla will release in the coming months will resemble the company’s current lineup.
Drone footage from the Fremont Factory earlier this month might have provided the EV community its first potential glimpse at Tesla’s affordable cars–fondly dubbed by EV fans and analysts as the “Model 2” or even “Model Q”–or at least their components and overall shape.
The Sighting
Tesla watcher and drone operator Met God in Wilderness, who has been posting aerial videos of the Fremont Factory for years now, recently shared some footage from his drone flyovers this month. While the Fremont Factory was abuzz with activity as usual, a couple of rather strange vehicles were quickly spotted by EV watchers on social media.
During the drone operator’s flyover on the 17th, for example, an unfinished vehicle could be seen parked next to what appeared to be fully-built Model S and Model Y units. What was especially interesting was the vehicle’s roof, which seemed to be slightly narrower than the Model Ys around it. Based on the video, at least, the vehicle seemed to be shaped like a crossover as well.
Footage from the 24th of April also proved quite interesting, with the drone operator capturing footage of another cryptic vehicle. Unlike the mysterious, unfinished, crossover-esque car spotted on the 17th, this particular unit seemed to have a more sloping rear, at least based on the shape of its covering.
What Lars Moravy Said
In Tesla’s Q1 2025 Update Letter, Tesla noted that “plans for new vehicles, including more affordable models, remain on track for start of production in the first half of 2025.” Tesla also noted that the new vehicles will utilize aspects of its next generation and its current platforms. They will also be produced on the same manufacturing lines as its present vehicle lineup, likely the Model Y and Model 3.
During the earnings call itself, Moravy specifically stated that the new models that would come out in the next months would resemble the company’s current vehicles. They will, however, be affordable. “Models that come out in next months will be built on our lines and will resemble, in form and shape, the cars we currently make. And the key is that they’ll be affordable, and you’ll be able to buy one,” Moravy stated.
Watch the drone operator’s footage from April 17 below.
The drone operator’s footage from April 24 can be viewed below.
A new proposal in the state of California would allow initial testing of self-driving heavy-duty trucks, as Tesla and others aim to bring their driverless technologies to market with Class 8 trucks and other large vehicles.
On Friday, the California Department of Motor Vehicles (DMV) said that it’s proposing self-driving vehicle tests be allowed on public roads for heavy-duty trucks and other large vehicles, as detailed in a report from Reuters. The news comes as heavy-duty vehicles about 10,001 pounds are currently unable to utilize public self-driving tests in California, as well as others such as Texas, Arizona, and Arkansas.
The proposal would restrict autonomous testing for semi-trucks and other oversized vehicles to specified, pre-selected routes that would be pre-determined to be legal for size, weight, and loading requirements. It would also ban testing these vehicles on city streets, with selected routes primarily including major highways.
The state would also prohibit testing of specific heavy-duty vehicles until further notice under the proposal, including household movers, commercial vehicles used to transport passengers, oversize loads, bulk liquids, or hazardous materials.
👀 A look inside Tesla’s Semi factory
— TESLARATI (@Teslarati) March 8, 2025
READ MORE ON SELF-DRIVING FOR HEAVY-DUTY TRUCKS:
The DMV plans to hold a public hearing on the proposal on June 10, after which point it would be allowed to move forward with the agency.
California has been preparing regulations for autonomous trucking since at least last August, when the state submitted an initial draft for such a legal framework.
The state is also evaluating whether light-duty vehicle testing requirements should be updated. Currently, the state requires a permit to test self-driving vehicles utilizing a safety driver, before applying for subsequent phases of driverless testing and deployment permits.
To apply for driverless testing permits, manufacturers are required to conduct testing for a minimum of 50,000 miles, while heavy-duty manufacturers would be required to complete at least 500,000 autonomous testing miles under the proposal. Of them, up to 40,000 of the miles are allowed to be completed outside of California.
The news also follows the Trump administration’s aims to accelerate self-driving deployment this week through the expansion of exemptions for certain reporting requirements.
Although Tesla’s Full Self-Driving (FSD) is not currently available for the company’s electric Semi, it’s expected to become available at some point in the future. Tesla has also been spotted testing its FSD on the Semi in and around Giga Nevada, ahead of the company’s plans to launch the software on the Class 8 truck.
Tesla is currently aiming to ramp up production of the Semi, and it’s constructing an expansion to its Gigafactory in Nevada to eventually scale up to volume production.
News
Tesla reservation emails hint at imminent launch in India
Tesla appears to be nearing the launch of vehicle sales in India, as hinted at in a recent correspondence with early reservation holders.
A report this week says that Tesla has sent out a new batch of emails to some of its earliest reservation holders in India, suggesting that the company’s highly anticipated launch of electric vehicles (EVs) in the country could be imminent.
As seen in emails viewed by Bloomberg in a Friday report, Tesla has begun refunding early reservation holders in India, indicating that the U.S. automaker seems to be nearing its official debut in the country. Some Model 3 reservation holders in India initially paid deposits to purchase a Tesla as early as 2016, and they come due to the company having refreshed the vehicle’s design last year.
“We would like to return your reservation fee for the time being,” Tesla writes in the email. “When we finalize our offerings in India, we will reach out in the market again. We hope to see you back with us once we are ready to launch and deliver in your country.”
The launch is thought to be highly consequential for Tesla, as India is the world’s third-largest auto market, and thousands of people in the nation are employed by vehicle and component manufacturing facilities. However, years of talks between Tesla and the government about launching sales and potentially a factory there have hit a standstill multiple times, largely due to disagreements over the country’s high import duties.
Looks like Elon Musk and Indian PM Modi had another meeting recently.
Interesting line there about "potential for collaboration in the areas of technology and innovation." India did hint before that it would like a local Tesla plant.
Giga India? Megafactory India? https://t.co/jlyU2CoKF5
— TESLARATI (@Teslarati) April 18, 2025
READ MORE ON TESLA INDIA: India to hold EV import policy workshop in bid to attract Tesla, other EV makers: report
While many are speculating as to when exactly Tesla could launch vehicle sales in India, several other indicators have also suggested that the maker is getting close to doing so.
Last weekend, a Tesla Model Y with a privacy wrap was seen being tested in India, marking the second such sighting to take place in the past few weeks. The company also officially began the certification and homologation processes for the new versions of both the Model Y and Model 3 in India last month, and it has been hiring and picked out two sites for initial stores in the country, the first in Mumbai and a second in New Delhi.
A Bloomberg report in February also claimed that Tesla was aiming to sell vehicles in India around the third quarter of the year, though models being sold in the country had not yet been revealed at the time.
Tesla India partners with Tata Group on local supply chain: Rumor
Possible first glimpse of Tesla “Model 2” affordable car in Fremont Factory
California proposal to allow self-driving tests for heavy-duty trucks
Tesla reservation emails hint at imminent launch in India
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