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SpaceX surprises after recovering spacecraft 'trunk' in one piece

In a total surprise, SpaceX has recovery Crew Dragon's trunk section and the expendable hardware appears to be almost fully intact. (Richard Angle - SpaceX)

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5 years ago

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In a surprise twist, SpaceX has recovered an expendable ‘trunk’ that launched with Crew Dragon on its January 19th In-Flight Abort (IFA) test, in which the spacecraft successfully escaped from an exploding Falcon 9 rocket.

While recovering pieces of Dragon’s disposable trunk would not have been shocking, SpaceX has returned this particular Crew Dragon trunk to shore in a condition that can only be described as unscathed. The surprise came first on the evening of January 19th, when two separate SpaceX ships returned to Port Canaveral — first and foremost bringing Crew Dragon capsule C205 back to dry land for inspection and possible reuse. However, a separate ship – GO Navigator – followed the ship carrying Crew Dragon not long after, revealing a shockingly intact Dragon trunk on its deck.

At 10:30 am EST (15:30 UTC) on January 19th, Falcon 9 booster B1046, an expendable upper stage, and the newest Crew Dragon spacecraft lifted off from Kennedy Space Center (KSC) Launch Complex 39A (Pad 39A) on the spacecraft’s second-ever integrated launch. Designed to push Crew Dragon’s abort systems to their limits, the spacecraft ignited its SuperDraco thrusters around 85 seconds after liftoff, soaring away from a supersonic Falcon 9 and triggering the rocket’s catastrophic (but expected) explosion around 10 seconds later.

A bit like pushing against a wall, Crew Dragon had to fight uphill against a continuous supersonic blast of air to escape the Falcon 9 rocket that launched it, likely adding tens of thousands of pounds (several dozen metric tons) of additional pressure spread out over the top of the capsule. The spacecraft and its detachable trunk section – carrying a solar array, radiators, and four fins – appeared to survive the experience without issue.

Crew Dragon C205 detaches its trunk section. (SpaceX)

The capsule’s SuperDraco engines shut off after about 10 seconds, leaving the integrated spacecraft to coast to an apogee of ~40 km (25 mi), where it finally detached its trunk (pictured above). Designed to be disposable, Crew Dragon features a trunk functionally similar to the one SpaceX has flown almost 20 times on Cargo Dragon (Dragon 1) missions. Crew Dragon’s trunk looks quite a bit different, stretching taller and featuring an interesting conformal solar array (vs. Dragon 1’s deployable panels), as well as radiators (white rectangular panels) the spacecraft needs to maintain thermal equilibrium while in space.

Nominally, Crew Dragon and Cargo Dragon launch on Falcon 9, reach orbit, and go about their business of delivering astronauts and cargo to and from the International Space Station (ISS). After completing their given mission, the trunk section is eventually detached an hour or two before one last reentry burn, eventually returning the spacecraft to Earth. The trunk is thus left in low Earth orbit (LEO), eventually reentering on its own days, weeks, or months later and vaporizing into plasma before it hits Earth’s surface.

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While it’s thus surprising that Crew Dragon C205’s trunk section – built primarily out of carbon composites like Falcon 9’s payload fairing and interstage – survived its In-Flight Abort mission more or less intact, the unexpected recovery sadly doesn’t mean that SpaceX has any plans to try to routinely recover or reuse the hardware. If Dragon trunks detached well before orbit, SpaceX might reconsider, but that would defeat their purpose of providing Dragons with power and thermal management while in orbit.

Surviving a terminal-velocity ocean splashdown is certainly no mean feat, but surviving an orbital-velocity atmospheric reentry is magnitudes more challenging, although SpaceX is certainly cognizant of the trade-off. Starship, for example, is expected to include thermal management and power generation systems as an integral part of the (nominally) fully-reusable spaceship and upper stage. At the scale of Crew Dragon, it’s just hard to rationalize doubling or tripling the mass of the spacecraft’s trunk just to tack on a complex recovery system.

All told, both NASA and SpaceX have since indicated that preliminary telemetry from Crew Dragon’s In-Flight Abort test paints an extremely positive picture and effectively confirmed that the test was a total success. With a little luck, it’s safe to say that Crew Dragon will be sacrificing a trunk section in orbit before returning NASA astronauts to Earth just a few months from now.

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Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Why Tesla’s Q3 could be one of its biggest quarters in history

Tesla could stand to benefit from the removal of the $7,500 EV tax credit at the end of Q3.

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4 hours ago

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July 3, 2025

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(Credit: Tesla)

Tesla has gotten off to a slow start in 2025, as the first half of the year has not been one to remember from a delivery perspective.

However, Q3 could end up being one of the best the company has had in history, with the United States potentially being a major contributor to what might reverse a slow start to the year.

Earlier today, the United States’ House of Representatives officially passed President Trump’s “Big Beautiful Bill,” after it made its way through the Senate earlier this week. The bill will head to President Trump, as he looks to sign it before his July 4 deadline.

The Bill will effectively bring closure to the $7,500 EV tax credit, which will end on September 30, 2025. This means, over the next three months in the United States, those who are looking to buy an EV will have their last chance to take advantage of the credit. EVs will then be, for most people, $7,500 more expensive, in essence.

The tax credit is available to any single filer who makes under $150,000 per year, $225,000 a year to a head of household, and $300,000 to couples filing jointly.

Ending the tax credit was expected with the Trump administration, as his policies have leaned significantly toward reliance on fossil fuels, ending what he calls an “EV mandate.” He has used this phrase several times in disagreements with Tesla CEO Elon Musk.

Nevertheless, those who have been on the fence about buying a Tesla, or any EV, for that matter, will have some decisions to make in the next three months. While all companies will stand to benefit from this time crunch, Tesla could be the true winner because of its sheer volume.

If things are done correctly, meaning if Tesla can also offer incentives like 0% APR, special pricing on leasing or financing, or other advantages (like free Red, White, and Blue for a short period of time in celebration of Independence Day), it could see some real volume in sales this quarter.

Tesla is just a shade under 721,000 deliveries for the year, so it’s on pace for roughly 1.4 million for 2025. This would be a decrease from the 1.8 million cars it delivered in each of the last two years. Traditionally, the second half of the year has produced Tesla’s strongest quarters. Its top three quarters in terms of deliveries are Q4 2024 with 495,570 vehicles, Q4 2023 with 484,507 vehicles, and Q3 2024 with 462,890 vehicles.

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Tesla Full Self-Driving testing continues European expansion: here’s where

Tesla has launched Full Self-Driving testing in a fifth European country ahead of its launch.

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8 hours ago

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July 3, 2025

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Credit: Tesla

Tesla Full Self-Driving is being tested in several countries across Europe as the company prepares to launch its driver assistance suite on the continent.

The company is still working through the regulatory hurdles with the European Union. They are plentiful and difficult to navigate, but Tesla is still making progress as its testing of FSD continues to expand.

Today, it officially began testing in a new country, as more regions open their doors to Tesla. Many owners and potential customers in Europe are awaiting its launch.

On Thursday, Tesla officially confirmed that Full Self-Driving testing is underway in Spain, as the company shared an extensive video of a trip through the streets of Madrid:

The launch of Full Self-Driving testing in Spain marks the fifth country in which Tesla has started assessing the suite’s performance in the European market.

Across the past several months, Tesla has been expanding the scope of countries where Full Self-Driving is being tested. It has already made it to Italy, France, the Netherlands, and Germany previously.

Tesla has already filed applications to have Full Self-Driving (Supervised) launched across the European Union, but CEO Elon Musk has indicated that this particular step has been the delay in the official launch of the suite thus far.

In mid-June, Musk revealed the frustrations Tesla has felt during its efforts to launch its Full Self-Driving (Supervised) suite in Europe, stating that the holdup can be attributed to authorities in various countries, as well as the EU as a whole:

Tesla Full Self-Driving’s European launch frustrations revealed by Elon Musk

“Waiting for Dutch authorities and then the EU to approve. Very frustrating and hurts the safety of people in Europe, as driving with advanced Autopilot on results in four times fewer injuries! Please ask your governing authorities to accelerate making Tesla safer in Europe.”

Tesla said last year that it planned to launch Full Self-Driving in Europe in 2025.

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xAI’s Memphis data center receives air permit despite community criticism

xAI welcomed the development in a post on its official xAI Memphis account on X.

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10 hours ago

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July 3, 2025

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Elon Musk’s artificial intelligence startup xAI has secured an air permit from Memphis health officials for its data center project, despite critics’ opposition and pending legal action. The Shelby County Health Department approved the permit this week, allowing xAI to operate 15 mobile gas turbines at its facility.

Air permit granted

The air permit comes after months of protests from Memphis residents and environmental justice advocates, who alleged that xAI violated the Clean Air Act by operating gas turbines without prior approval, as per a report from WIRED. 

The Southern Environmental Law Center (SELC) and the NAACP has claimed that xAI installed dozens of gas turbines at its new data campus without acquiring the mandatory Prevention of Significant Deterioration (PSD) permit required for large-scale emission sources.

Local officials previously stated the turbines were considered “temporary” and thus not subject to stricter permitting. xAI applied for an air permit in January 2025, and in June, Memphis Mayor Paul Young acknowledged that the company was operating 21 turbines. SELC, however, has claimed that aerial footage shows the number may be as high as 35.

Critics are not giving up

Civil rights groups have stated that they intend to move forward with legal action. “xAI’s decision to install and operate dozens of polluting gas turbines without any permits or public oversight is a clear violation of the Clean Air Act,” said Patrick Anderson, senior attorney at SELC. 

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“Over the last year, these turbines have pumped out pollution that threatens the health of Memphis families. This notice paves the way for a lawsuit that can hold xAI accountable for its unlawful refusal to get permits for its gas turbines,” he added.

Sharon Wilson, a certified optical gas imaging thermographer, also described the emissions cloud in Memphis as notable. “I expected to see the typical power plant type of pollution that I see. What I saw was way worse than what I expected,” she said.

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