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SpaceX’s third Block 5 rocket heads to Texas test site as launch marathon nears

What is likely B1048 spotted heading to McGregor, Texas for static fire testing, June 11. (TeslaMotorsClub /u/nwdiver)

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A SpaceX Falcon 9 – almost certainly the third Block 5 booster to leave the company’s factory – was spotted passing through New Mexico on the last leg of its trip from California to Texas. Although the shipment is a great sign, it begs the question of how exactly SpaceX plans to launch its next six launches penciled in for July and August.

Bear with me, as this post will dive into the specifics of orchestrating launches – namely having rocket boosters, upper stages, and fairings all ready at the same place and time. Fundamentally, the analysis that follows suggests two main possibilities: 1) two or three of those July/August launches will have to be delayed for booster availability or 2) the first (and perhaps second) truly rapid reuse of Falcon 9 Block 5 boosters will occur before summer’s end.

The first Block 5 Falcon 9 lifts off on May 4, 2018. The upgrade’s rapid reusability optimizations could be crucial for SpaceX’s summer manifest. (Tom Cross)

After conducting routine static fire testing in McGregor, the booster spotted on Monday – B1048 – will likely be shipped West to Vandenberg Air Force Base for the first West coast Block 5 launch in mid-July. B1047, the second Block 5 booster to leave SpaceX’s Hawthorne factory, was spotted miles from Cape Canaveral, FL near the end of May, while B1046‘s early May launch marked the debut of Falcon 9 Block 5 and was expected to undergo several months of disassembly and analysis to ensure the rocket upgrade was functioning as intended. Based on previous patterns, the fourth Block 5 Falcon 9 booster – B1049 – should not be expected to ship from the factory to McGregor until late June or early July. Finally, the last orbital Block 4 booster (B1045) will conduct its second and final launch in the last few days of June, currently NET June 29.

Put simply, B1049 is unlikely to arrive at its first launch site until mid or late July and can thus be taken out of the July running. B1045 will be (presumably) expended after launch, also taking it out of the running for future launches. B1048 will almost certainly travel to Vandenberg Air Force Base (VAFB) for its first launch in July, effectively ruling out its availability for other July and August launches. Furthermore, Iridium’s CEO Matt Desch has stated that both Iridium-7 and Iridium-8 are expected to launch on unflown boosters. Fundamentally, this leaves two Block 5 boosters readily available for four loosely scheduled July and August launches on the East Coast.

Focusing on July’s schedule as it currently stands, B1047 would be required to launch two high-energy geostationary transfer orbit (GTO) missions in as few as two weeks. The nature of drone ship recoveries would cut the time available between the booster’s return to port and its second static fire to perhaps 5-10 days. In other words, there would be almost no time whatsoever for refurbishment, at least compared to the current prospective record of B1045, roughly 70 days between launches.

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All things considered, two launches of the same booster in well under a month would be an act of heroics given that B1047’s first launch will be the second or third-ever flight of Falcon 9 Block 5. An extensive upgrade to the venerable rocket intended to make it highly reusable and equally reliable, Block 5 is the culmination of more than half a decade of experience launching a wide array of Falcon 9 versions and 56 total launches. While I would place the odds of a sub-30 day back-to-back reflight happening less than two months from now at maybe 10%, my odds for the next six to nine months are closer to 95% – remember, Musk set SpaceX the goal of two flights of the same booster in 24 hours by the end of 2019. It may sound insane, but it quite literally was what Block 5 was designed to enable.

Although delays are more probable here, the alternative is a truly wild roller coaster of launches and historic reusable rocket milestones. Fingers crossed!

Follow us for live updates, peeks behind the scenes, and photos from Teslarati’s East and West coast photographers.

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Pauline Acalin  Twitter

Eric Ralph Twitter

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Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Tesla Cybercab spotted with interesting charging solution, stimulating discussion

The port is located in the rear of the vehicle and features a manual door and latch for plug-in, and the video shows an employee connecting to a Tesla Supercharger.

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Credit: What's Inside | X

Tesla Cybercab units are being tested publicly on roads throughout various areas of the United States, and a recent sighting of the vehicle’s charging port has certainly stimulated some discussions throughout the community.

The Cybercab is geared toward being a fully-autonomous vehicle, void of a steering wheel or pedals, only operating with the use of the Full Self-Driving suite. Everything from the driving itself to the charging to the cleaning is intended to be operated autonomously.

But a recent sighting of the vehicle has incited some speculation as to whether the vehicle might have some manual features, which would make sense, but let’s take a look:

The port is located in the rear of the vehicle and features a manual door and latch for plug-in, and the video shows an employee connecting to a Tesla Supercharger.

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Now, it is important to remember these are prototype vehicles, and not the final product. Additionally, Tesla has said it plans to introduce wireless induction charging in the future, but it is not currently available, so these units need to have some ability to charge.

However, there are some arguments for a charging system like this, especially as the operation of the Cybercab begins after production starts, which is scheduled for April.

Wireless for Operation, Wired for Downtime

It seems ideal to use induction charging when the Cybercab is in operation. As it is for most Tesla owners taking roadtrips, Supercharging stops are only a few minutes long for the most part.

The Cybercab would benefit from more frequent Supercharging stops in between rides while it is operating a ride-sharing program.

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Tesla wireless charging patent revealed ahead of Robotaxi unveiling event

However, when the vehicle rolls back to its hub for cleaning and maintenance, standard charging, where it is plugged into a charger of some kind, seems more ideal.

In the 45-minutes that the car is being cleaned and is having maintenance, it could be fully charged and ready for another full shift of rides, grabbing a few miles of range with induction charging when it’s out and about.

Induction Charging Challenges

Induction charging is still something that presents many challenges for companies that use it for anything, including things as trivial as charging cell phones.

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While it is convenient, a lot of the charge is lost during heat transfer, which is something that is common with wireless charging solutions. Even in Teslas, the wireless charging mat present in its vehicles has been a common complaint among owners, so much so that the company recently included a feature to turn them off.

Production Timing and Potential Challenges

With Tesla planning to begin Cybercab production in April, the real challenge with the induction charging is whether the company can develop an effective wireless apparatus in that short time frame.

It has been in development for several years, but solving the issue with heat and energy loss is something that is not an easy task.

In the short-term, Tesla could utilize this port for normal Supercharging operation on the Cybercab. Eventually, it could be phased out as induction charging proves to be a more effective and convenient option.

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Tesla confirms that it finally solved its 4680 battery’s dry cathode process

The suggests the company has finally resolved one of the most challenging aspects of its next-generation battery cells.

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tesla 4680
Image used with permission for Teslarati. (Credit: Tom Cross)

Tesla has confirmed that it is now producing both the anode and cathode of its 4680 battery cells using a dry-electrode process, marking a key breakthrough in a technology the company has been working to industrialize for years. 

The update, disclosed in Tesla’s Q4 and FY 2025 update letter, suggests the company has finally resolved one of the most challenging aspects of its next-generation battery cells.

Dry cathode 4680 cells

In its Q4 and FY 2025 update letter, Tesla stated that it is now producing 4680 cells whose anode and cathode were produced during the dry electrode process. The confirmation addresses long-standing questions around whether Tesla could bring its dry cathode process into sustained production.

The disclosure was highlighted on X by Bonne Eggleston, Tesla’s Vice President of 4680 batteries, who wrote that “both electrodes use our dry process.”

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Tesla first introduced the dry-electrode concept during its Battery Day presentation in 2020, pitching it as a way to simplify production, reduce factory footprint, lower costs, and improve energy density. While Tesla has been producing 4680 cells for some time, the company had previously relied on more conventional approaches for parts of the process, leading to questions about whether a full dry-electrode process could even be achieved.

4680 packs for Model Y

Tesla also revealed in its Q4 and FY 2025 Update Letter that it has begun producing battery packs for certain Model Y vehicles using its in-house 4680 cells. As per Tesla: 

“We have begun to produce battery packs for certain Model Ys with our 4680 cells, unlocking an additional vector of supply to help navigate increasingly complex supply chain challenges caused by trade barriers and tariff risks.”

The timing is notable. With Tesla preparing to wind down Model S and Model X production, the Model Y and Model 3 are expected to account for an even larger share of the company’s vehicle output. Ensuring that the Model Y can be equipped with domestically produced 4680 battery packs gives Tesla greater flexibility to maintain production volumes in the United States, even as global battery supply chains face increasing complexity.

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Tesla Giga Texas to feature massive Optimus V4 production line

This suggests that while the first Optimus line will be set up in the Fremont Factory, the real ramp of Optimus’ production will happen in Giga Texas.

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Credit: Tesla/YouTube

Tesla will build Optimus 4 in Giga Texas, and its production line will be massive. This was, at least, as per recent comments by CEO Elon Musk on social media platform X.  

Optimus 4 production

In response to a post on X which expressed surprise that Optimus will be produced in California, Musk stated that “Optimus 4 will be built in Texas at much higher volume.” This suggests that while the first Optimus line will be set up in the Fremont Factory, and while the line itself will be capable of producing 1 million humanoid robots per year, the real ramp of Optimus’ production will happen in Giga Texas. 

This was not the first time that Elon Musk shared his plans for Optimus’ production at Gigafactory Texas. During the 2025 Annual Shareholder Meeting, he stated that Giga Texas’ Optimus line will produce 10 million units of the humanoid robot per year. He did not, however, state at the time that Giga Texas would produce Optimus V4. 

“So we’re going to launch on the fastest production ramp of any product of any large complex manufactured product ever, starting with building a one-million-unit production line in Fremont. And that’s Line one. And then a ten million unit per year production line here,” Musk stated. 

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How big Optimus could become

During Tesla’s Q4 and FY 2025 earnings call, Musk offered additional context on the potential of Optimus. While he stated that the ramp of Optimus’ production will be deliberate at first, the humanoid robot itself will have the potential to change the world. 

“Optimus really will be a general-purpose robot that can learn by observing human behavior. You can demonstrate a task or verbally describe a task or show it a task. Even show it a video, it will be able to do that task. It’s going to be a very capable robot. I think long-term Optimus will have a very significant impact on the US GDP. 

“It will actually move the needle on US GDP significantly. In conclusion, there are still many who doubt our ambitions for creating amazing abundance. We are confident it can be done, and we are making the right moves technologically to ensure that it does. Tesla, Inc. has never been a company to shy away from solving the hardest problems,” Musk stated. 

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