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SpaceX Falcon 9 booster spied on highway as triple-satellite launch moves right

Reddit user intamin1 spotted a Falcon 9 booster northbound between Hawthorne and Vandenberg on Jan 22. (Reddit /u/intamin1)

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A SpaceX Falcon 9 booster was spotted heading north from the company’s Hawthorne, California factory on January 22nd, signifying a likely shipment of the flight-proven rocket that will help launch Canada’s trio of Radarsat Constellation Mission satellites.

Delayed from mid-February to early March 2019 after an unplanned landing anomaly damaged the Falcon 9 originally assigned to the mission, the shipment of a different booster to Vandenberg Air Force Base (VAFB) helps to narrow down the rocket now likeliest to launch the Canadian Space Agency’s (CSA) radar satellite constellation.

https://twitter.com/GoForStaging/status/1088174203298230272

Do the Booster Shuffle!

Thanks to a hydraulic pump failure that led Falcon 9 B1050 to land (albeit softly and in one piece) in the Atlantic Ocean last December, the imminent launch of two booster-dense Falcon Heavy missions, and the thus far schedule-shy orbital launch debut of Crew Dragon, SpaceX’s fleet of available boosters – all flight-proven – can be succinctly summarized as “B1046 thru B1049”.

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B1050’s future is uncertain after suffering a smashed interstage and soaking in salt water for several days, while B1051 is definitively assigned to Crew Dragon’s orbital launch debut, known as Demo-1 (DM-1). Falcon 9 B1052 and B1053 are unknown quantities and B1054 was expended after a high-value US Air Force launch, also SpaceX’s final mission of 2018. It’s probably safe to bet that B1052, B1053, and B1055 will be the next three boosters to support a Falcon Heavy launch (or two), currently NET March and April 2019. All three of those Falcon Heavy (FH) boosters have completed static fire tests in Texas and both side boosters arrived at SpaceX’s Florida facilities within the last ~6 weeks.

 

Assuming that Falcon Heavy Flight 2 and 3 use the same exact boosters, SpaceX production technicians and engineers may already be nearing the completion of another Falcon 9 booster (B1056, presumably) at the Hawthorne factory, although they are likely 1-2 weeks away from that milestone. If, Falcon Heavy Flight 3 (presumed to be the USAF’s STP-2 mission) does not reuse all three first stage boosters from Flight 2 (commercial payload Arabsat 6A), then Hawthorne will have to build, ship, and test anywhere from 1-3 additional boosters between now and April 2019. In the latter scenario, all unflown – mid-build or completed – Falcon boosters would be ‘claimed’ between now and March or April.

Put in another way, short of opting for a delay that could stretch 1-4 months or longer, the Canadian Space Agency (CSA) and Radarsat prime contractor MDA will have to accept one of SpaceX’s flight-proven Falcon 9s.

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Falcons on wheels

Thanks to SpaceX’s trusty and well-worn method of using good old trucks and roads to transport Falcon 9 and Heavy boosters, upper stages, fairings, landing legs, and much more cross-country, spaceflight fans have long taken advantage of opportunities – rare and fleeting as they might be – to spot and track SpaceX hardware on public roads. Put simply, a lot of people are excited about SpaceX or are at least familiar and curious enough to know someone to share a photo or observation with. As a result, the community averages dozens of ‘core spottings’ per year. With a little intuition, the process of elimination, a few sources, and some wild guesses, this allows unofficial fans to (very roughly) paint a picture of SpaceX’s fleet of rockets.

 

For example, the Falcon 9 spotted in Valencia, CA on January 22nd by Reddit user intamin1 could theoretically be any SpaceX booster currently in existence. By knowing the rough state of SpaceX’s fleet (as described above) and observing that the booster was northbound between Hawthorne, CA (the factory) and Vandenberg Air Force Base (VAFB) on Jan 22, a great deal can be intuited. Bound for SpaceX’s West Coast launch complex (SLC-4), it ought to be flightworthy. Knowing that a Falcon Heavy center booster was on SpaceX’s McGregor, Texas static fire stand on January 10th means that the spotted booster can’t (or at least shouldn’t) be coming from Texas, as Falcon Heavy has no known launches planned from VAFB. The process of testing, inspecting, and preparing Falcon boosters for cross-country shipment is also not easily rushed.

On the East Coast, SpaceX needs to launch communications satellite PSN-6 and Spaceflight rideshare GTO-1 in mid to late February. With no new boosters expected to be easily available for months and PSN-6/GTO-1 already entering into the phases of payload fueling, integration, and fairing encapsulation, it can be all but guaranteed that a flight-proven booster was assigned to the mission months ago and is now nearly ready for its third flight somewhere in Cape Canaveral, FL.

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SpaceX manufactures Falcon 9 and Heavy at its Hawthorne, CA factory. (SpaceX)

Given that B1046 and B1049 are on the West Coast after conducting launches from VAFB and that B1050 is out of circulation for the time being, only B1047 and B1048 remain (in theory) on the East Coast, both having flown two missions. B1048 was recently spotted and confirmed in photos of SpaceX’s Pad 39A integration hangar, although Falcon 9 B1051 and the first orbit-ready Crew Dragon were the center of attention.

B1047 completed its second launch in mid-November 2018 and returned to one of SpaceX’s Florida hangars for refurbishment around Nov 21. Unless any number of locals and bystanders somehow missed it, neither booster has left the Cape since arriving. Meanwhile, B1048 is currently the best-known candidate at hand for SpaceX’s Crew Dragon In-Flight Abort (IFA) test, expected to occur no earlier than spring 2019 and entirely dependent upon the successful launch, reentry, recovery, and refurbishment of the DM-1 capsule to proceed. As a result, the only booster that is realistically available for PSN-6/GTO-1 is Falcon 9 B1047 for what would be its third launch.

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Assuming B1048 did not manage to make it from Cape Canaveral to Central California without a single spotting, the only rockets available for the RCM mission are B1046 and B1049. B1049 completed its second launch – Iridium-8 – just weeks ago and returned by drone ship to Port of LA on January 13th, whereas Falcon 9 B1046 – after completing its historic third launch – completed recovery and was snug in a Hawthorne, CA refurbishment bay by December 17th, 2018. Going off of Occam’s Razor, B1046 is the clear victor for the launch of RCM, although a ~60-90-day turnaround for the already thrice-flown booster could be a stretch. B1049, however, would have barely a single month for refurbishment and inspections.

In the last week or two, RCM stakeholders were provided an updated launch target, delaying the mission by approximately two weeks to a window that begins February 28th with the implication being that the launch is now expected NET early March. If that date is recent and from SpaceX, B1046 is the most practical option, with B1049 thus filling its refurbishment bay in Hawthorne, CA around the same day. If a risk of a 30-day or greater delay is tolerable for CSA and MDA, then B1049.3 would likely be a more optimal fit for their risk tolerance profile. Time will tell!


Check out Teslarati’s newsletters for prompt updates, on-the-ground perspectives, and unique glimpses of SpaceX’s rocket launch and recovery processes!

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Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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The secret behind Tesla’s Cybercab Gold goes well beyond just the color

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Tesla has spent years trying to engineer its way out of the automotive paint shop, one of the most expensive, space-consuming, and environmentally costly steps in vehicle manufacturing. With the Cybercab, Tesla confirmed on X this week that a new reaction injection molding process will embed color directly into the panel itself during production.

“Our new reaction injection molding (RIM) process shrinks Cybercab paint cycles from hours to minutes. This cuts those parts’ manufacturing and supply chain emissions by 35% and eliminating 100% of paint volatile organic compounds (VOCs) emitted in traditional paint methods.” noted Tesla.

While the RIM process isn’t necessarily new and has existed since the 1960s, what makes Tesla’s application notable is how it is being used specifically for exterior body panels that traditionally required a separate paint process after forming.

Tesla Cybercab stands to gain from new Trump autonomy rules

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Tesla’s RIM approach integrates the color directly into the panel material during the molding process itself. The pigment is part of the polymer mix injected into the mold, meaning the panel comes out of the mold already colored, with no separate paint application required. The clear coat or protective layer can be applied at the mold stage or through a much faster post-process than traditional multi-stage painting. Tesla claims this compresses what was a multi-hour paint cycle into minutes per panel.

Tesla’s obsession with killing the paint shop is one of the most consistent threads running through the company’s manufacturing philosophy going back years. As far back as 2018, Musk was trimming paint color options to simplify production, tweeting at the time: “Moving 2 of 7 Tesla colors off menu on Wednesday to simplify manufacturing.” Two years later, in a 2020 Automotive News interview, Musk laid out his broader vision, saying he believed Tesla factories could one day be 1,000 times more efficient than conventional plants, and pointing to the paint shop as one of the biggest sources of waste, cost, and complexity. The Cybertruck was the most extreme expression of that thinking. Tesla chose an unpainted stainless steel exterior partly because it would eliminate the need for a $200 million paint facility at Gigafactory Texas. The stainless approach proved harder and more expensive than anticipated, but the underlying ambition never changed. The Cybercab is what happens when that same ambition meets a manufacturing process that delivers on it.

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Tesla app update makes Robotaxi ownership make a lot more sense

Tesla’s app now shows a live indicator when your car is actively driving itself.

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A recent Tesla app update, released last week  (4.58.5), gives visibility on whether a vehicle is navigating in its semi-autonomous mode or being drive by a human driver. The updated app now displays a live “Self-Driving” indicator in bright blue text directly beneath the vehicle’s speed readout whenever Full Self-Driving is actively engaged, along with the signature glowing blue navigation path that FSD users see on the main touchscreen. It is a small visual update with meaningful implications for how Tesla owners monitor their vehicles remotely.

The feature was first spotted in the wild by X user Jordan Camina, who shared video of a Hardware 3 Model S displaying the new animation through the app while driving. That detail is significant because it confirms the update is not limited to newer HW4 vehicles. It works across hardware generations, and Tesla confirmed it will eventually support all vehicles regardless of chip platform once both the app and vehicle software are updated. The vehicle side requires software version 2026.20.6.1, which has reached nearly 40% of the fleet so far, as monitored by NotaTeslaApp.

The feature makes the most practical sense when viewed through the lens of Tesla’s expanding robotaxi operation. In a robotaxi context, the owner of a vehicle generating ride revenue has a direct financial and safety interest in knowing whether their car is operating under autonomous control at any given moment. The app’s new FSD indicator gives fleet owners exactly that visibility, the same way a logistics company monitors whether a delivery driver is following the planned route. It also carries implications for Tesla’s insurance model. Tesla’s own insurance product prices premiums in part based on FSD engagement rates, and real-time visibility into when FSD is active creates a feedback loop that could eventually tie directly into policy pricing. For individual owners who have opted their personal vehicles into the robotaxi network, the update effectively turns the Tesla app into a fleet management dashboard, one that tells you whether your car is earning money, whether it is driving itself to do it, and whether everything is operating the way it should from wherever you happen to be.

Tesla expands Robotaxi to Florida, marking its third state for autonomy

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As Teslarati has reported, Tesla launched unsupervised robotaxi rides in Miami this summer, a milestone that makes a remote FSD status indicator significantly more practical than a cosmetic feature. When a vehicle is operating as a robotaxi without a driver present, the owner or fleet operator needs a reliable way to confirm autonomy is engaged. The app now provides exactly that.

As noted by NotATeslaApp, The update also arrived alongside a hint buried in the same app version that Tesla plans to use the cabin camera to verify driver identity before FSD can be activated. Pairing identity verification with a live autonomy status indicator points toward the infrastructure Tesla is building for a fleet of driverless vehicles that owners can monitor the way you would track a package delivery.

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Elon Musk

California snubs Tesla in its newly passed EV incentive that favors Rivian and Lucid

California passed a $135 million EV incentive that rewards Rivian and Lucid while sidelining Tesla

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California just drew a line in the EV incentive sand to put Tesla on the wrong side of it. The state recently passed a $135 million program offering first-time electric vehicle buyers a direct incentive with no application required, but the rules were written in a way that leaves Tesla at a structural disadvantage compared to Rivian and Lucid.

The program caps eligible vehicles at $50,000 for new EVs and $25,000 for used ones. That pricing threshold rules out a significant portion of Tesla’s lineup, though some lower-priced Model 3 and Model Y configurations would still qualify. California-based automakers are exempt from the price cap entirely, regardless of what their vehicles cost. Rivian, headquartered in Irvine, and Lucid, based in the San Francisco Bay Area, both benefit from that exemption. Rivian’s R2 starts at roughly $45,000 but has versions above the cap. Lucid’s Air and Gravity start at $70,990 and $79,990 respectively, well above any threshold a non-California company would face.

California hits Tesla Cybercab and Robotaxi driverless cars with new law

Tesla built its reputation and a significant portion of its early market share in California, where EV adoption has consistently led the nation. The company operates its original factory in Fremont, California, and the state was home to Tesla’s headquarters for most of its existence. That changed in 2021 when Tesla moved its corporate headquarters to Austin, Texas. Since then, the relationship between the company and California Governor Gavin Newsom has been openly adversarial, with Musk and Newsom trading public criticism on multiple occasions.

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California’s EV incentive landscape has shifted repeatedly in recent years, and Tesla has previously lost eligibility for state-level programs as its vehicles exceeded income-adjusted price thresholds. The federal $7,500 EV tax credit, which Tesla models have qualified for and lost depending on policy cycles, is no longer available after it expired without renewal, making state-level programs more meaningful to buyers than they have been in years.

The practical impact for buyers is more nuanced than the headline suggests. California residents purchasing a Tesla under $50,000 for the first time can still access the incentive. But the exemption written for California-based manufacturers is a structural advantage that rewards where a company plants its headquarters flag rather than where it builds its products, and Tesla moved that flag to Texas.

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