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Falcon Heavy Flight 2. The booster in the middle - B1055 - was effectively sheared in half after tipping over aboard drone ship OCISLY. (Pauline Acalin) Falcon Heavy Flight 2. The booster in the middle - B1055 - was effectively sheared in half after tipping over aboard drone ship OCISLY. (Pauline Acalin)

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SpaceX’s first flight-proven Falcon Heavy Block 5 rocket ready for static fire test

Falcon Heavy Block 5 is seen here ahead of the rocket's commercial launch debut, April 2019. Both side boosters (left and right) will launch again on the USAF's STP-2 mission. (Pauline Acalin)

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According to NASASpaceflight.com, SpaceX is just ~48 hours away from Falcon Heavy Flight 3’s critical static fire test, in which all 27 of the rocket’s Merlin 1D engines will be briefly ignited.

If the routine test goes as planned, SpaceX’s third completed Falcon Heavy will be ready to lift off as early as 11:30 pm ET (03:30 UTC), June 24th. Atop the massive rocket will be the US Air Force’s Space Test Program-2 (STP-2) mission, a collection of 24 small satellites from a variety of US government agencies and academic institutions. Practically speaking, STP is often more of an engineered excuse to launch, involving satellites and customers that are willing to accept higher risk than more valuable payloads, making it far easier for the US military to certify new technologies and new commercial launch vehicles.

As previously discussed on Teslarati, STP-2 is an extremely ambitious mission that aims to simultaneously certify or pave the way towards certification of critical capabilities. First and foremost, it will (barring serious anomalies) give the US military the data it needs to certify SpaceX’s Falcon Heavy rocket for all national defense launches, giving ULA’s Delta IV Heavy its first real competition in a decade and a half.

Each of those three rocket nozzles is roughly 2.5m (8 feet) across, plenty of room for all but the tallest humans to stand up in.
ULA’s Delta IV Heavy lifts off in August 2018 during the launch of NASA’s Parker Solar Probe. (Tom Cross)

Included under the umbrella of that catch-all certification is a sort of torture-test validation of the long-coast capabilities of SpaceX’s Falcon upper stage. To successfully complete STP-2, the upper stage will be subjected to “four separate upper-stage engine burns, three separate deployment orbits, a final propulsive passivation maneuver, and a total mission duration of over six hours.” It will likely be SpaceX’s most technically-challenging launch ever.

To complete STP-2, Falcon Heavy’s upper stage – essentially the same thing that flies on Falcon 9 – will be subjected to its most challenging mission profile yet. (SpaceX)

Finally, the US Air Force has decided that STP-2 presents an excellent opportunity to begin the process of certifying flight-proven SpaceX rockets for military launches. The STP-2-related work is more of a preliminary effort for the USAF to actually figure out how to certify flight-proven commercial rockets, but it will still be the first time the a dedicated US military mission has flown on a flight-proven launch vehicle. Down the road, the processes set in place thanks – in part – to STP-2 and Falcon Heavy may also apply to aspirational rockets like Blue Origin’s New Glenn and ULA’s “SMART” concept for Vulcan reuse.

Still, New Glenn is unlikely to be ready for flight-proven military launches until the mid-2020s, while ULA has no plans to even attempt to implement Vulcan’s “SMART” reuse until ~2026, meaning that military certification probably wont come until 2028-2030 at the earliest. SpaceX has thus earned roughly half a decade where it will be the only viable US launch provider that can offer certified flight-proven hardware with an established record of reliability. Although the Air Force Research Laboratory (AFRL) had a lone smallsat aboard SpaceX’s February 2019 launch of PSN-6 and Spaceflight’s GTO-1 mission, STP-2 will be the first time a dedicated Department of Defense mission has flown on flight-proven launch vehicle hardware since 1992 (STS-53).

USAF photographer James Rainier's remote camera captured this spectacular view of Falcon Heavy Block 5 side boosters B1052 and B1053 returning to SpaceX Landing Zones 1 and 2. (USAF - James Rainier)
Falcon Heavy side boosters B1052 and B1053 land at Landing Zones 1 and 2 (LZ-1/LZ-2) after their launch debut and Falcon Heavy’s first commercial mission. Both will fly again as part of the STP-2 mission. (USAF – James Rainier)

Aside from flight-proven Falcon Heavy side boosters B1052 and B1053, STP-2 is expected to use a new center core, B1057. SpaceX is in the late stages of vehicle integration and should be nearly complete by Monday, June 17th in order to support a June 18th static fire. The specific static fire window is not yet public but Falcon Heavy will likely roll out to Pad 39A no less than 12 hours before.

STP-2 Falcon Heavy Preparations in HIF at 39-A
On June 11th, Joshua Mendoza captured this exceptional view of Falcon Heavy Flight 3 integration inside SpaceX’s Pad 39A hangar. Visible are the rocket’s payload fairing (right), center core (middle), and upper stage (middle/left).

Teslarati photographers Tom Cross and Pauline Acalin will both be on site with a bevy of remote cameras to capture SpaceX’s third Falcon Heavy before, during, and after liftoff. STP-2 will be Falcon Heavy’s first attempted nighttime launch. Stay tuned for updates as we get closer to T-0!

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Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Tesla has a ‘no human contact’ approach for Semi production

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Tesla is advancing a fully automated pipeline for the 4680 battery cells used in its all-electric Semi, spanning production from Giga Texas through shipment and direct consumption on the line at the new dedicated Semi Factory in Sparks, Nevada.

The approach was outlined by Tesla at its September 24 Semi Handover event, which launched high-volume production at its new 1.8-million-square-foot plant in Nevada, which sits adjacent to Gigafactory Nevada and is designed for an annual production rate of 50,000 trucks per year.

After years of pilot builds and what was a four-year-long redesign of the truck, Tesla moved the Semi from 2170 batteries to its in-house 4680 cells, which are made in Austin. The change cuts battery mass and total energy while holding range, a key step in making volume production a realistic possibility.

Cells will leave Giga Texas in trailers, and at the Nevada Semi plant, Tesla intends for a dedicated line to unload those trailers automatically, station the cells, and feed them straight into pack and vehicle assembly.

Both Lars Moravy, Tesla’s VP of Vehicle Engineering, and Dan Priestley, the Head of Tesla’s Semi program, described the goal as a “zero human touch point” from the moment the trailer arrives in Texas until a finished Semi drives off the production line in Nevada.

The unloading system that Moravy and Priestley described is just one piece of a much broader automation push. The plant uses what Tesla calls the highest-capacity electric monorail conveyance in vehicle manufacturing, carrying frames-in-white simultaneously. Powder-coating replaces conventional paint, and many processes that would normally require operators have been designed out.

Tesla has repeatedly said that “the best part is no part,” and the cell-handling plan extends that philosophy from the cell factory floor in Texas all the way to final assembly in Nevada.

If executed as described, the closed-loop flow would reduce labor, handling damage, and inventory buffers while tightening quality control on a component that represents a large share of the truck’s cost and weight. It also shortens the physical and organizational distance between two factories separated by more than 1,200 miles. The Semi itself now shares a bar-wound stator and other components with the Cybertruck, further linking Tesla’s passenger and commercial production systems.

High-volume output is expected to ramp gradually after the first trucks left the new line in April 2026. Early customers include PepsiCo, DHL, and U.S. Foods. Whether the automated trailer-to-line process reaches the promised zero-touch standard will be visible in the coming months as production scales. For Tesla, the Semi factory is another test of how far it can push “the machine that builds the machine” across sites.

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Elon Musk’s AI Grok Bot can now handle banking while your Tesla FSD handles the road

Elon Musk says Grok Bot can manage your finances through linked bank and investment accounts.

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Concept of SuperGrok Bot handling banking in a Tesla via Grok
Concept of SuperGrok Bot handling banking in a Tesla via Grok

Grok Bot now wants access to your wallet, with SpaceXAI rolling out a new Finance integration for its agent platform that lets users link bank, credit card and investment accounts thereby letting their Bots help manage spending, investments and more. Elon Musk amplified the announcement on X with a short endorsement, “Grok Bot can manage your finances.”

The feature builds on two earlier steps. In early September, Grok gained the ability to answer questions about spending, savings, investments and cash flow using accounts connected through Plaid, starting with users in the U.S. Before that, on August 28, SpaceXAI let Grok Bot buy things online through Link, with users approving every spend request and the Bot receiving a single use card for each payment.

Musk has already shown how far he wants users to push it. In late August, when Tesla investor account Teslaconomics said he was weighing whether to give Grok Bot access to his bank accounts, Musk replied, “Try it out. If Grok Bot messes up, we will make you whole.” That promise goes beyond SpaceXAI’s consumer terms, which make users responsible for what their agents do and generally cap the company’s liability at the greater of fees paid or $100. SpaceXAI’s own documentation recommends requiring approval for purchases and financial transfers.

For Tesla owners, the update lands five days after Tesla brought Grok Bot into its vehicles, letting drivers hand off errands by voice while FSD (Supervised) handles the road. Bot access inside the car is currently limited to SuperGrok Heavy subscribers, though Connectors are open to anyone signed into Grok. With Finance linked, a driver could ask for a spending summary or a check on upcoming bills during the commute.

Grok’s role in the car has grown quickly since Tesla’s Summer Update let it control cabin features by voice. We have been using Grok Bot in our own Tesla for several weeks, and here’s how our latest test went.

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SpaceX just got the green light Starship has waited years for

The FAA has cleared Starship Flight 14, setting up SpaceX’s first orbital attempt on Monday.

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SpaceX has cleared the last regulatory hurdle standing between Starship and its first trip to orbit. The Federal Aviation Administration issued the launch license for Starship Flight 14 late Saturday, keeping the mission on track for liftoff Monday, September 28, from Pad 2 at Starbase, Texas.

The 75 minute launch window opens at 7:15 a.m. Central, and Boca Chica Beach closures are also scheduled for September 29 and 30 as backup dates. This will be Starship’s first revenue generating mission.

The license was the missing piece after SpaceX completed a full wet dress rehearsal with Booster 21 and Ship 41 on September 24. At the time, the company said the flight remained on track pending regulatory approval. Because Flight 14 flies an orbital profile, the FAA had to sign off on a modified license that met its safety, payload and financial responsibility requirements.

Observers combing through the new FAA paperwork also noticed that lightning no longer appears among Starship’s listed launch hazards. If that holds, it matters more for where Starship is headed than for Monday’s attempt. Florida and Louisiana, home to LC-39A and the planned Starbase Louisiana site, see some of the most frequent lightning in the United States.

SpaceX tells the FCC that Starship Flight 14 is going to orbit

Flight 14 is the mission SpaceX has been building toward for months. Ship 41 will carry 26 Starlink V3 satellites, the first operational V3 units to be deployed, and attempt roughly six orbits at about 275 kilometers over a flight lasting just under 10 hours. SpaceX says the ship will only perform its orbital insertion burn after flight controllers confirm enough hardware redundancy remains for the deorbit burn at the end of the mission. Ship 41 is targeting a splashdown in the Pacific west of Chile, while Super Heavy will return to the Gulf of Mexico.

The date carries some symbolism as well. A Monday launch would come 10 years and one day after Elon Musk first presented the Interplanetary Transport System, the design that became Starship, at the International Astronautical Congress in Guadalajara, Mexico.

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SpaceX has not announced what comes next, but air traffic planning slides reported this week, list Flight 15 no earlier than October 19 and a first Starship launch from LC-39A in Florida no earlier than October 30. Both dates depend on how Monday goes.

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