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SpaceX’s fifth Falcon Heavy launch on track for Sunday liftoff

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Update: SpaceX’s fifth Falcon Heavy launch is on track to launch as early as 5:56 pm EST (22:56 UTC), Sunday, January 15th. Tune in below around 5:40 pm EST (22:40 UTC) to watch the potentially spectacular launch live.

If Falcon Heavy does launch shortly after sunset, it could put on a spectacular show, lighting up the twilight skies for hundreds of miles up and down the East Coast.

The fifth Falcon Heavy rolled out of SpaceX’s Kennedy Space Center Pad 39A integration hangar on January 9th and went vertical early on January 10th. 12 hours later, it was loaded with ~1500 tons (~3.3 million lbs) of liquid oxygen and kerosene propellant and ignited for about eight seconds. SpaceX uses static fire tests more liberally than most other launch providers to try to ensure that all systems – propulsion included – are cooperating before liftoff.

At full throttle, Falcon Heavy Block 5’s 27 Merlin 1D engines – nine per Falcon 9-derived booster – can produce 2326 tons (5.13 million lbf) of thrust at sea level, making it the most powerful privately-developed rocket in history. In terms of performance, Falcon Heavy is the fifth most capable rocket ever built and is second only to NASA’s Space Launch System (SLS) today. While the records of N1, Saturn V, and Energia still stand, all three were retired decades ago.

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As is the norm for a rocket with as little experience as Falcon Heavy, SpaceX conducted the static fire test without the USSF-67 payload installed. Like USSF-44, a virtually identical Falcon Heavy launch with similar payloads that launched on November 1st, 2022, SpaceX needs to roll the USSF-67 rocket back to the hangar for fairing installation. During USSF-44, SpaceX took approximately 110 hours to go from static fire to liftoff.

USSF-67’s static fire occurred about 100-104 hours before its scheduled liftoff, meaning that SpaceX only needs to be about 5% more efficient to be ready to launch on Saturday, January 14th. Assuming Falcon Heavy returns to the hangar and rolls back to the pad about as quickly as USSF-44, the odds of a Saturday launch are decent.

USSF-44’s static fire. (SpaceX)
USSF-44 rolls out a second time after payload fairing installation. (Richard Angle)
USSF-44 took about four and a half days to go from static fire to liftoff. (SpaceX)

SpaceX’s second direct GEO launch

Like USSF-44, Falcon Heavy will sacrifice one of its three boosters (the center core) to launch USSF-67 directly to a circular geosynchronous orbit ~35,800 kilometers (~22,250 mi) above Earth’s surface. A satellite operating at GSO will never stray from the same region of Earth, making it useful for communications and surveillance. Getting there, however, can be exceptionally difficult.

“To simplify the rocket’s job, most GEO-bound satellites are launched into an elliptical geosynchronous or geostationary transfer orbit (GTO) and use their own propulsion to circularize that ellipse.

On a direct-to-GEO launch, the rocket does almost all of the work. After reaching a parking orbit in Low Earth Orbit (LEO), Falcon Heavy’s upper stage will complete a second burn to reach GTO. Then, while conducting a complex ballet of thermal management and tank pressure maintenance to prevent all of its cryogenic liquid oxygen (LOx) from boiling into gas and its refined kerosene (RP-1) from freezing into an unusable slush, the upper stage must coast ‘uphill’ for around five or six hours.

During that journey from 300 kilometers to 35,800 kilometers, the upper stage must also survive passes through both of Earth’s Van Allen radiation belts. At apogee, Falcon S2 must reignite its Merlin Vacuum engine for a minute or two to reach a circular GSO. Payload deployment follows soon after and could last anywhere from a few minutes to hours. Finally, to be a dutiful space tenant, Falcon’s upper stage must complete at least one more burn to reach a graveyard orbit a few hundred kilometers above GEO.”

Teslarati.com – November 1st, 2023

The USSF-67 payload is mostly a mystery. Like USSF-44, it will carry a Northrop Grumman LDPE (Long Duration Propulsive EELV) with several unspecified rideshare payloads. LPDE is a transfer vehicle capable of deploying small satellites into customized orbits and hosting payloads for months in space.

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The US Space Systems Command says [PDF] that “LDPE provides critical data to inform future Space Force programs” and that “the unique experiments and prototype payloads hosted on LDPE-3A [will] advance warfighting capabilities in the areas of on-orbit threat assessment, space hazard detection, and space domain awareness.”

Stay tuned for updates on USSF-67’s launch schedule and SpaceX’s official webcast.

Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Tesla VP explains latest updates in trade secret theft case

Tesla reportedly caught Matthews copying the tech into machines that were sold to competitors, claiming they lied about doing so for three years, and continued to ship it. That is when Tesla chose to sue Matthews in July 2024 in Federal court, demanding over $1 billion in damages due to trade secret theft.

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tesla 4680
Credit: Tesla Inc.

Tesla Vice President Bonne Eggleston explained the latest updates in a trade secret theft case the company has against a former manufacturing equipment supplier, Matthews International.

Back in 2024, Tesla had filed a lawsuit against Matthews International, alleging that the firm stole trade secrets about battery manufacturing and shared those details with some of Tesla’s competitors.

Early last year, a U.S. District Court Judge denied Tesla’s request to block Matthews International from selling its dry battery electrode (DBE) technology across the world. The judge, Edward Davila, said that the patent for the tech was due to Matthews’ “extensive research and development.”

Tesla is suing a former supplier for trade secret theft

The two companies’ relationship began back in 2019, as Tesla hired Matthews to help build the equipment for its 4680 battery cell. Tesla shared confidential software, designs, and know-how under strict secrecy rules.

Fast forward a few years, and Tesla reportedly caught Matthews copying the tech into machines that were sold to competitors, claiming they lied about doing so for three years, and continued to ship it. That is when Tesla chose to sue Matthews in July 2024 in Federal court, demanding over $1 billion in damages due to trade secret theft.

Now, the latest twist, as this month, a Judge issued a permanent injunction—a court order banning Matthews from using certain stolen Tesla parts or designs in their machines. Matthews is also officially “liable” for damages. The exact amount would still to be calculated later.

Bonne Eggleston, a VP for Tesla, said on X today that Matthews is a supplier who “exploited customer IP through theft or deception,” and has no place in Tesla’s ecosystem:

Tesla calls this a big win and warns other companies: “Buyer beware—don’t buy from thieves.”

Matthews hit back with a press release claiming victory. They say an arbitrator ruled they can keep selling their own DBE equipment to anyone and rejected Tesla’s request for a total sales ban. They call Tesla’s claims “nonsense” and insist their 20-year-old tech is independent. Both sides are spinning the same narrow ruling: Matthews can sell their version, but they’re blocked from using Tesla’s specific secrets.

What are Tesla’s Current Legal Options

The case isn’t over—it’s moving to the damages phase. Tesla can:

  • Push forward in court or arbitration to calculate and collect huge financial penalties (potentially $1 billion+ if willful theft is proven).
  • Enforce the permanent injunction with contempt charges, fines, or even jail time if Matthews violates it.
  • Challenge Matthews’ new patents that allegedly copy Tesla’s work, asking courts to invalidate them or add Tesla as co-inventor.
  • Seek extra damages, lawyer fees, and possibly punitive awards under the federal Defend Trade Secrets Act and California law.

Tesla could also refer evidence to federal prosecutors for possible criminal trade-secret charges (rare but serious). Settlement is always possible, but Tesla’s fiery public response suggests they want full accountability.

This isn’t just corporate drama. It shows why trade secrets matter even when Tesla open-sources some patents, confidential know-how shared in trust must stay protected. For the EV industry, it’s a reminder: steal from your biggest customer, and you risk losing everything.

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Tesla Cybercab includes this small but significant feature

The Cybercab is Tesla’s big plan to introduce fully autonomous ride-sharing in a seamless fashion. In fact, the Full Self-Driving suite was geared toward alleviating the need to manually drive vehicles.

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Credit: Tesla

Tesla Cybercab manufacturing is strikingly close, as the company is still aiming for an April start date. But small and significant features are still being identified for the first time as production units appear all over the country for testing and for regulatory events, like one yesterday in Washington, D.C.

The Cybercab is Tesla’s big plan to introduce fully autonomous ride-sharing in a seamless fashion. In fact, the Full Self-Driving suite was geared toward alleviating the need to manually drive vehicles.

This was for everyone, including the disabled, who are widely reliant on ride-sharing platforms, family members, and medical shuttles for transportation of any kind. Cybercab aims to change that, and Tesla evidently put a focus on those riders while developing the vehicle, evident in a small but significant feature revealed during its appearance in the Nation’s Capital.

Tesla Cybercab display highlights interior wizardry in the small two-seater

Tesla has implemented Braille within the Cybercab to make it easier for blind passengers to utilize the vehicle. On both the ‘Stop/Hazard Lights’ button and the Door Releases, Tesla has placed Braille so that blind passengers can navigate their way through the vehicle:

This is a great addition to the Cybercab, especially as Full Self-Driving has been partially pointed at as a solution for those with disabilities that would keep them from driving themselves from place to place.

It truly is a great addition and just another way that Tesla is showing they are making this massive product inclusive for everyone out there, including those who have not been able to drive due to not having vision.

The Cybercab is set to enter mass production sometime in April, and it will be responsible for launching Tesla’s massive plans for an autonomous ride-sharing program.

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Tesla and xAI team up on massive new project

It is the latest move by a Musk company to automate, streamline, and reduce the manual, monotonous, and tedious work currently performed by humans through AI and robotics development. Digital Optimus will be capable of processing and actioning the past five seconds of a real-time computer screen video and keyboard and mouse actions.

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Credit: Grok

Elon Musk teased a massive new project, to be developed jointly by Tesla and xAI, called “Digital Optimus” or “Macrohard,” the first development under Tesla’s investment agreement with xAI.

Musk announced on X that Digital Optimus will “be capable of emulating the function of entire companies.”

It is the latest move by a Musk company to automate, streamline, and reduce the manual, monotonous, and tedious work currently performed by humans through AI and robotics development. Digital Optimus will be capable of processing and actioning the past five seconds of a real-time computer screen video and keyboard and mouse actions.

Essentially, it will be an AI version of a desk worker in many capacities, including accounting, HR tasks, and others.

Musk said:

“Grok is the master conductor/navigator with deep understanding of the world to direct digital Optimus, which is processing and actioning the past 5 secs of real-time computer screen video and keyboard/mouse actions. Grok is like a much more advanced and sophisticated version of turn-by-turn navigation software. You can think of it as Digital Optimus AI being System 1 (instinctive part of the mind) and Grok being System 2. (thinking part of the mind).”

Its key applications would be used for enterprise automation, simulating entire companies, high-volume repetitive tasks, and potentially, future hybrid use with the Optimus robot, which would handle physical tasks, while Digital Optimus would handle the clerical work.

Tesla announces massive investment into xAI

The creation of a digital AI suite like Digital Optimus would help companies save time and money, as well as become more efficient in their operations through massive scalability. However, there will undoubtedly be concerns from people who are skeptical of a fully-integrated AI workhorse like this one.

From an energy consumption perspective and just a general concern for the human workforce, these types of AI projects are polarizing in nature.

However, Digital Optimus would be a great digital counterpart to Tesla’s physical Optimus robot, as it would be a hyper-efficient addition to any company that is looking for more production for less cost.

Musk maintains that there is no other company on Earth that will be able to do this.

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