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SpaceX, NASA already planning its next astronaut mission following historic launch

SpaceX's Crew Dragon capsule sits on the launch pad, waiting for flight. Credit: NASA

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SpaceX’s first launch of Crew Dragon with astronauts on board may have to wait a few more days to get off the ground, but that doesn’t mean that the company isn’t already looking forward to the future. Following Demo-2, and if all goes as planned, NASA is expected to certify the Crew Dragon spacecraft for regular flights to and from the space station.

At that time, SpaceX and NASA will start nailing down the details for its next crewed mission. Each Dragon spacecraft is certified to stay on orbit for no more than 120 days, so they have to time everything carefully. That’s why the length of Demo-2 is uncertain — it all depends on when the next spacecraft will be ready.

That could happen sooner rather than later. NASA administrator, Jim Bridenstine, explained during a pre-launch briefing that the next flight of the Crew Dragon could fly as soon as August 30. That flight, called Crew-1, would see the Dragon carry four astronauts to the space station for a six-month stay. On board will be three NASA astronauts Mike Hopkins, Victor Glover, and Shannon Walker — who will be joined by Japanese astronaut Soichi Noguchi.

Soichi Noguchi suits up as part of training for the upcoming Crew-1 launch. Credit: NASA

However, before they can fly, the Demo-2 crew of Doug Hurley and Bob Behnken are putting the Dragon through its paces. It’s their job to test out the craft’s various systems on this final test flight. Crew Dragon has already made one successful flight to the space station, but that was without a crew on board. When it flies this next time, Bob and Doug will not only test out manual controls of the Dragon’s flight systems, but also the craft’s ECLISS (or environmental control and life support system).

Bridenstine stresses that Demo-2 is a test flight. The mission is designed to test the vehicle, land it safely, and prepare to regularly launch crew. To that end, there will be several weeks in between the Demo-2 flight and the launch of Crew-1. This will allow SpaceX and NASA to inspect and certify the Dragon.

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Doug Hurley and Bob Behnken will fly the Crew Dragon spacecraft to the ISS as the vehicle’s last test before certification. Credit: NASA

“They can be there probably until early August,” Bridenstine said, referring to the Demo-2 mission. “If we have a good window to come home and they are not necessary on the International Space Station, we will be taking it.”

“The goal is to get them to the International Space Station, test the systems and get them home,” he added. “If they can do more work than that while on the ISS, certainly that’s OK. But this is a test flight.”

Behnken and Hurley will be joining fellow NASA astronaut Chris Cassidy on station. Cassidy, along with two Russian cosmonauts, launched to the station in April. They’ve been serving as a skeleton crew, so the addition of two more astronauts will be welcomed.

Crew Dragon sits in the hangar at Pad 39A prior to mating with its Falcon 9 launcher. Credit: SpaceX

SpaceX snagged a $2.6 billion contract in 2014, to fly six operational crewed missions for NASA. For nearly a decade now, NASA has been forced to rely on Russia as the sole means of transporting astronauts to and from the orbital outpost. This arrangement is expensive, with seats now costing NASA approximately $90 million each.

Once Crew Dragon is fully operational, NASA hopes to end its payments to Russia. It would lie to establish a barter system for seats instead. NASA is hopeful that the Russians will want to fly on the Dragon and are wanting to trade seats with the Russians in the near future.

That arrangement would see U.S. astronauts continue to fly on Soyuz spacecrafts as well as Russian cosmonauts fly on U.S. spacecraft with no money being exchanged. Russian officials have said they would be open to putting cosmonauts on U.S. vehicles after they’ve been fully certified.

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On May 21, 2020, inside the Operations Support Building II at NASA’s Kennedy Space Center in Florida, NASA and SpaceX managers participate in a flight readiness review for the upcoming Demo-2 launch. Photo credit: NASA/Kim Shiflett

Russia as well as many international partners participated in the Dragon’s readiness review process along with NASA. The Dragon passed both its flight readiness review and launch readiness reviews with flying colors. Right now, the only thing standing in its way is launch weather.

Currently, NASA and SpaceX are targeting Saturday, May 30 at 3:22 p.m. for liftoff.

I write about space, science, and future tech.

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Tesla Cybercab spotted with interesting charging solution, stimulating discussion

The port is located in the rear of the vehicle and features a manual door and latch for plug-in, and the video shows an employee connecting to a Tesla Supercharger.

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Credit: What's Inside | X

Tesla Cybercab units are being tested publicly on roads throughout various areas of the United States, and a recent sighting of the vehicle’s charging port has certainly stimulated some discussions throughout the community.

The Cybercab is geared toward being a fully-autonomous vehicle, void of a steering wheel or pedals, only operating with the use of the Full Self-Driving suite. Everything from the driving itself to the charging to the cleaning is intended to be operated autonomously.

But a recent sighting of the vehicle has incited some speculation as to whether the vehicle might have some manual features, which would make sense, but let’s take a look:

The port is located in the rear of the vehicle and features a manual door and latch for plug-in, and the video shows an employee connecting to a Tesla Supercharger.

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Now, it is important to remember these are prototype vehicles, and not the final product. Additionally, Tesla has said it plans to introduce wireless induction charging in the future, but it is not currently available, so these units need to have some ability to charge.

However, there are some arguments for a charging system like this, especially as the operation of the Cybercab begins after production starts, which is scheduled for April.

Wireless for Operation, Wired for Downtime

It seems ideal to use induction charging when the Cybercab is in operation. As it is for most Tesla owners taking roadtrips, Supercharging stops are only a few minutes long for the most part.

The Cybercab would benefit from more frequent Supercharging stops in between rides while it is operating a ride-sharing program.

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Tesla wireless charging patent revealed ahead of Robotaxi unveiling event

However, when the vehicle rolls back to its hub for cleaning and maintenance, standard charging, where it is plugged into a charger of some kind, seems more ideal.

In the 45-minutes that the car is being cleaned and is having maintenance, it could be fully charged and ready for another full shift of rides, grabbing a few miles of range with induction charging when it’s out and about.

Induction Charging Challenges

Induction charging is still something that presents many challenges for companies that use it for anything, including things as trivial as charging cell phones.

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While it is convenient, a lot of the charge is lost during heat transfer, which is something that is common with wireless charging solutions. Even in Teslas, the wireless charging mat present in its vehicles has been a common complaint among owners, so much so that the company recently included a feature to turn them off.

Production Timing and Potential Challenges

With Tesla planning to begin Cybercab production in April, the real challenge with the induction charging is whether the company can develop an effective wireless apparatus in that short time frame.

It has been in development for several years, but solving the issue with heat and energy loss is something that is not an easy task.

In the short-term, Tesla could utilize this port for normal Supercharging operation on the Cybercab. Eventually, it could be phased out as induction charging proves to be a more effective and convenient option.

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Tesla confirms that it finally solved its 4680 battery’s dry cathode process

The suggests the company has finally resolved one of the most challenging aspects of its next-generation battery cells.

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tesla 4680
Image used with permission for Teslarati. (Credit: Tom Cross)

Tesla has confirmed that it is now producing both the anode and cathode of its 4680 battery cells using a dry-electrode process, marking a key breakthrough in a technology the company has been working to industrialize for years. 

The update, disclosed in Tesla’s Q4 and FY 2025 update letter, suggests the company has finally resolved one of the most challenging aspects of its next-generation battery cells.

Dry cathode 4680 cells

In its Q4 and FY 2025 update letter, Tesla stated that it is now producing 4680 cells whose anode and cathode were produced during the dry electrode process. The confirmation addresses long-standing questions around whether Tesla could bring its dry cathode process into sustained production.

The disclosure was highlighted on X by Bonne Eggleston, Tesla’s Vice President of 4680 batteries, who wrote that “both electrodes use our dry process.”

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Tesla first introduced the dry-electrode concept during its Battery Day presentation in 2020, pitching it as a way to simplify production, reduce factory footprint, lower costs, and improve energy density. While Tesla has been producing 4680 cells for some time, the company had previously relied on more conventional approaches for parts of the process, leading to questions about whether a full dry-electrode process could even be achieved.

4680 packs for Model Y

Tesla also revealed in its Q4 and FY 2025 Update Letter that it has begun producing battery packs for certain Model Y vehicles using its in-house 4680 cells. As per Tesla: 

“We have begun to produce battery packs for certain Model Ys with our 4680 cells, unlocking an additional vector of supply to help navigate increasingly complex supply chain challenges caused by trade barriers and tariff risks.”

The timing is notable. With Tesla preparing to wind down Model S and Model X production, the Model Y and Model 3 are expected to account for an even larger share of the company’s vehicle output. Ensuring that the Model Y can be equipped with domestically produced 4680 battery packs gives Tesla greater flexibility to maintain production volumes in the United States, even as global battery supply chains face increasing complexity.

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Tesla Giga Texas to feature massive Optimus V4 production line

This suggests that while the first Optimus line will be set up in the Fremont Factory, the real ramp of Optimus’ production will happen in Giga Texas.

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Credit: Tesla/YouTube

Tesla will build Optimus 4 in Giga Texas, and its production line will be massive. This was, at least, as per recent comments by CEO Elon Musk on social media platform X.  

Optimus 4 production

In response to a post on X which expressed surprise that Optimus will be produced in California, Musk stated that “Optimus 4 will be built in Texas at much higher volume.” This suggests that while the first Optimus line will be set up in the Fremont Factory, and while the line itself will be capable of producing 1 million humanoid robots per year, the real ramp of Optimus’ production will happen in Giga Texas. 

This was not the first time that Elon Musk shared his plans for Optimus’ production at Gigafactory Texas. During the 2025 Annual Shareholder Meeting, he stated that Giga Texas’ Optimus line will produce 10 million units of the humanoid robot per year. He did not, however, state at the time that Giga Texas would produce Optimus V4. 

“So we’re going to launch on the fastest production ramp of any product of any large complex manufactured product ever, starting with building a one-million-unit production line in Fremont. And that’s Line one. And then a ten million unit per year production line here,” Musk stated. 

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How big Optimus could become

During Tesla’s Q4 and FY 2025 earnings call, Musk offered additional context on the potential of Optimus. While he stated that the ramp of Optimus’ production will be deliberate at first, the humanoid robot itself will have the potential to change the world. 

“Optimus really will be a general-purpose robot that can learn by observing human behavior. You can demonstrate a task or verbally describe a task or show it a task. Even show it a video, it will be able to do that task. It’s going to be a very capable robot. I think long-term Optimus will have a very significant impact on the US GDP. 

“It will actually move the needle on US GDP significantly. In conclusion, there are still many who doubt our ambitions for creating amazing abundance. We are confident it can be done, and we are making the right moves technologically to ensure that it does. Tesla, Inc. has never been a company to shy away from solving the hardest problems,” Musk stated. 

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