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SpaceX Falcon 9 launch and landing imminent as drone ship heads to sea

Drone ship OCISLY returned to port on November 15th after a successful Falcon 9 landing. On December 1st, the ship departed for its next booster recovery. (Richard Angle)

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SpaceX’s next Falcon 9 launch and landing is well into the late stages of preparation, leaving the company approximately 24-48 hours away from its next mission to orbit. To support the surprise ocean landing, a drone ship has already been dispatched and recently departed Port Canaveral.

After a frenetic week of preparation, tugboat Hawk departed with drone ship Of Course I Still Love You (OCISLY) on December 1st, preparing for its second recovery attempt in roughly three weeks and SpaceX’s second drone ship landing after a rare, six-month rocket landing lull. In the days leading up to the anticipated departure, workers could be seen performing a routine procedure often nicknamed a “FOD-walk” in which a given surface is scoured for Foreign Object Debris (FOD). This is most commonly performed on runways (including aircraft carriers) and attempts to mitigate or fully prevent damage from rocks and other small debris.

In the case of Falcon booster landings, the rocket’s Merlin 1D engine exhaust velocity is just shy of 3000 m/s (6700 mph), meaning that a tiny rock or leftover rocket piece could almost immediately become a high-subsonic or supersonic projectile in the seconds before touchdown. The drone ship itself is most at risk, but those theoretical projectiles could potentially bank off the platform’s exhaust shields and hit the booster itself, causing far costlier damage.

And hence the FOD-walk pictured above. Once complete, OCISLY was cleared for departure and has since made it about 75% of the way to its planned landing zone coordinates. SpaceX is currently scheduled to launch Cargo Dragon resupply mission CRS-19 on a Falcon 9 rocket no earlier than 12:51 pm EST (16:51 UTC) on December 4th, although a specific weather condition may delay the instantaneous window by 24 hours. Hawk and OCISLY should thus arrive on station one or two days before launch.

As it turns out, this Falcon 9 landing is a bit of mystery: it’s unclear why exactly SpaceX has decided to land the booster at sea instead of the usual Landing Zone recoveries that have followed most recent Cargo Dragon launches. Typically, the low insertion orbit (~200 km x ~390 km) and relatively low mass of Cargo Dragon (less than 10 tons or 22,000 lb) means that Falcon 9 has (literally) tons of propellant left over, giving it the margins needed to flip around, cancel out a huge amount of horizontal velocity, and boost 100+ km (62+ mi) back to shore.

Instead, new Falcon 9 booster B1058 is scheduled to land aboard drone ship OCISLY some 350 km (220 mi) downrange, an unusual distance. For reference, SpaceX’s May 2019 CRS-17 mission is the only time Falcon 9 has landed at sea after a CRS launch since CRS-8, the rocket’s first successful drone ship recovery. That scenario was forced because LZ-1/2 had coincidently been showered in Crew Dragon debris after C201 exploded during testing. Even then, OCISLY was stationed just 20 or so kilometers offshore, meaning that Falcon 9 B1056 still performed a routine Return To Launch Site (RTLS) landing in spirit.

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B1056 returned to port on May 4th after a rare post-CRS drone ship landing. (Teslarati)

In short, the ~350-km-downrange landing plan suggests that this Cargo Dragon launch may have a much smaller propellant margin than essentially every similar mission preceding it. This could be explained in a few ways. Maybe after Falcon 9 B1050’s surprise landing failure, SpaceX decided that all new Falcon 9 boosters will attempt drone ship landings after their first flight, minimizing the risk to Cape Canaveral in the event of a CRS-16 repeat. Another possibility, Crew Dragon capsule C205 – scheduled to support the spacecraft’s In-Flight Abort (IFA) test late this month or early next – may still be close to the Cape’s Landing Zones, another reason to avoid even the slightest chance of a catastrophic Falcon landing failure.

CRS-18’s Falcon 9 upper stage featured an unusual gray finish over its RP-1 propellant tank, said by SpaceX to be a test of its insulation properties.

Finally, it’s also possible that CRS-19 will follow in the footsteps of CRS-18, which sported a prototype Falcon 9 upper stage designed to push the enveloped of its orbital longevity. Falcon 9 B1056 still managed to land at LZ-1 after CRS-18, but a more ambitious follow-on test could potentially require much more propellant, accounting for the drone ship’s position further downrange. With any luck, we’ll find out more later today during SpaceX, NASA, and the US Air Force’s routine pre-launch press conference – stay tuned!

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Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Tesla Optimus Gen 3 shows off a cleaner, factory-ready design in new app discovery

Renders hidden inside Tesla’s Android app show Optimus Gen 3’s design before any official reveal.

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Tesla Optimus Gen 3 [Credit: Tesla]

Tesla may have accidentally given a first look at its newest Optimus Gen 3 humanoid robot when photos were found in the Tesla smartphone app.

Design files tucked inside a recent Android version of the Tesla app appear to show the third generation humanoid robot next to the older Gen 2.5 prototype. The assets were extracted from the app package by Tesla community member @wholemars, who posted the renders on X late Tuesday night before deleting them. The Tesla Newswire reshared the side by side comparison on Wednesday, and the images have circulated widely since.

Tesla Optimus Gen 2.5 vs Gen 3 comparison via @WholeMars on X

Tesla Optimus Gen 2.5 vs Gen 3 comparison via @WholeMars on X

The files are labeled “gen3” and were built as models for Tesla app’s own interface, as validated directly by Grok to be official.

The comparison shows a robot that looks built for a factory line rather than a lab bench. Gen 2.5’s exposed mechanical linkages and gold plating on the knees and shins are gone. In their place, Gen 3 uses matte black fairings on the lower legs, paired with a more contoured champagne gold body. Flexible covers now seal the joint where the torso meets the upper thighs, keeping bearings and moving parts sealed from debris and unnecessary contact.

The body panels fit more tightly, and the hands, which Tesla has said carry 22 degrees of freedom, look far more refined than those on earlier units.

This most recent leak fills a gap Tesla has left open for most of the year. Elon Musk said on March 31 that Optimus 3 was walking around but needed “some finishing touches” before it could be shown, a delay Teslarati covered when Tesla missed its first quarter reveal target. Musk later said Tesla would hold the design back until closer to production, partly to keep competitors from copying it. No reveal date has been announced.

The app itself has been preparing for Optimus for months. In July, code in the Tesla app pointed to a dedicated robot phone key, a consent screen for collecting video and spatial data while Optimus works inside a home, and an alert system for low battery and mechanical faults. Finished 3D models of Gen 3 suggest the interface owners will eventually use is moving past placeholder code toward something Tesla intends to ship.

Manufacturing is moving in parallel. Tesla tore out the original Model S and Model X lines at Fremont this summer to make room for Optimus production, with a planned capacity of one million robots a year. At Giga Texas, the steel frame of a dedicated Optimus factory is nearing completion ahead of a targeted 2027 start, with Musk pointing to an eventual output of 10 million units annually.

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Tesla Semi lands the biggest electric truck deal in U.S. history

Tesla leads a record 2,500 truck order, but not every truck will be a Semi.

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Tesla has landed the largest electric truck order in U.S. history. ZET SCALE, a new alliance of shippers and carriers, named Tesla its primary manufacturer on Tuesday for an initial order of 2,500 electric Class 8 trucks. The deal alone would nearly double the number of electric heavy trucks operating in the country.

According to the press release from Catalyst Mobility, the nonprofit formerly known as CALSTART, Kenworth, RIDE and Volvo were also selected as secondary manufacturers that carriers can pick if their operations call for it. No split between the four brands has been published, so the exact number of Semis in the order is not yet known.

Tesla won the top slot through a competitive request for proposals. The alliance, which Catalyst Mobility runs with the Smart Freight Centre, scored bidders on price, range, charging capability and production capacity. Pooling freight demand from founding shippers, including Microsoft and PepsiCo, let every truck maker bid lower than it would for a single fleet. “The Tesla Semi is designed for lower cost per mile operations than diesel,” said Dan Priestley, director of the Tesla Semi program, as noted in the press release.

The financing is built to pull in carriers who have avoided electric trucks. ZET Financial is issuing the purchase order for all 2,500 units and will place them with fleets through a fair market value lease. The trucks will be deployed over the next few years across 10 freight hubs in Los Angeles, Stockton, Bakersfield, Seattle and Tacoma, Houston, Dallas, San Antonio, Chicago, Atlanta, and the Newark and New York area. ZET SCALE says the first order is only the opening round, with a longer term goal of 10,000 trucks or more.

Even if Tesla ends up with only a majority share, it would still be the biggest Semi deal to date. Einride’s 500 unit order in August was the previous record, and WattEV’s 370 truck order in May was the largest California deal at the time. Einride’s CEO has since said he expects all 500 trucks delivered by the end of 2027.

The announcement lands two days before Tesla formally inaugurates its Semi factory in Nevada on September 24. The 1.7 million square foot plant sits next to Gigafactory Nevada’s 4680 cell lines and is designed for 50,000 trucks a year.

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Tesla integrates Grok Bot into its vehicles for the ultimate personal assistant

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Credit: Grok

Tesla has expanded Grok from an in-car chatbot into a hands-free work assistant. On September 22, Tesla officially launched Grok Bot capability, confirming that drivers can now manage email, calendars, files, chats, and tasks by voice and then hand more ambitious errands to the AI-fueled productivity cheat code.

Grok itself is built by xAI. The new car features split into two layers: Connectors link Grok to outside accounts. Grok Bot, currently limited to SuperGrok Heavy subscribers, can complete multi-step tasks such as placing a usual coffee order, booking a reservation, or scheduling an appointment. It truly puts the driver in a nearly complete hands-free driving and productivity setting, with ironically the only task truly requiring your hands being to touch the “Start Self-Driving” button.

We were granted access to Grok Bot’s Tesla integration a few weeks back, and we’ve been able to do a handful of things with it. On a handful of occasions, we’ve used it to order food and have it ready for pickup slightly later into the evening; we’ve managed to pick up groceries after a day of errands with Grok Bot, and outside of the car, it’s helped with budgeting and even my fantasy football draft.

Tesla shows another way to utilize it: in their demo, a driver says “Hey Grok,” asks the assistant to check an inbox, and hears that a message concerns a weekend reservation. Grok then scans the calendar, reports no conflicts, and confirms the Tahoe trip is clear. It can also add check-in details to a road-trip itinerary. The point is not novelty chat. It is keeping eyes on the road, or on Full Self-Driving, while the car handles the paperwork of a trip:

This Grok rollout is not a gadget add-on as much as it is Tesla’s thesis in software form: the car should stop being a machine you operate and start being a room you occupy.

Connectors and Grok Bot treat the cabin as an office that happens to move, and that has truly been Tesla’s intention for years now. The car has slowly become an extension of a home more than a vehicle. Inbox, calendar, groceries, takeout, and reservations become voice work, not dashboard chores that you need to do before you get in your car.

Responsibility shifts from the driver to the stack, and as many Tesla owners rely on FSD for travel, Grok Bot now handles the monotony of dinner reservations or appointments.

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