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SpaceX Falcon 9 launch and landing imminent as drone ship heads to sea

Drone ship OCISLY returned to port on November 15th after a successful Falcon 9 landing. On December 1st, the ship departed for its next booster recovery. (Richard Angle)

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SpaceX’s next Falcon 9 launch and landing is well into the late stages of preparation, leaving the company approximately 24-48 hours away from its next mission to orbit. To support the surprise ocean landing, a drone ship has already been dispatched and recently departed Port Canaveral.

After a frenetic week of preparation, tugboat Hawk departed with drone ship Of Course I Still Love You (OCISLY) on December 1st, preparing for its second recovery attempt in roughly three weeks and SpaceX’s second drone ship landing after a rare, six-month rocket landing lull. In the days leading up to the anticipated departure, workers could be seen performing a routine procedure often nicknamed a “FOD-walk” in which a given surface is scoured for Foreign Object Debris (FOD). This is most commonly performed on runways (including aircraft carriers) and attempts to mitigate or fully prevent damage from rocks and other small debris.

In the case of Falcon booster landings, the rocket’s Merlin 1D engine exhaust velocity is just shy of 3000 m/s (6700 mph), meaning that a tiny rock or leftover rocket piece could almost immediately become a high-subsonic or supersonic projectile in the seconds before touchdown. The drone ship itself is most at risk, but those theoretical projectiles could potentially bank off the platform’s exhaust shields and hit the booster itself, causing far costlier damage.

And hence the FOD-walk pictured above. Once complete, OCISLY was cleared for departure and has since made it about 75% of the way to its planned landing zone coordinates. SpaceX is currently scheduled to launch Cargo Dragon resupply mission CRS-19 on a Falcon 9 rocket no earlier than 12:51 pm EST (16:51 UTC) on December 4th, although a specific weather condition may delay the instantaneous window by 24 hours. Hawk and OCISLY should thus arrive on station one or two days before launch.

As it turns out, this Falcon 9 landing is a bit of mystery: it’s unclear why exactly SpaceX has decided to land the booster at sea instead of the usual Landing Zone recoveries that have followed most recent Cargo Dragon launches. Typically, the low insertion orbit (~200 km x ~390 km) and relatively low mass of Cargo Dragon (less than 10 tons or 22,000 lb) means that Falcon 9 has (literally) tons of propellant left over, giving it the margins needed to flip around, cancel out a huge amount of horizontal velocity, and boost 100+ km (62+ mi) back to shore.

Instead, new Falcon 9 booster B1058 is scheduled to land aboard drone ship OCISLY some 350 km (220 mi) downrange, an unusual distance. For reference, SpaceX’s May 2019 CRS-17 mission is the only time Falcon 9 has landed at sea after a CRS launch since CRS-8, the rocket’s first successful drone ship recovery. That scenario was forced because LZ-1/2 had coincidently been showered in Crew Dragon debris after C201 exploded during testing. Even then, OCISLY was stationed just 20 or so kilometers offshore, meaning that Falcon 9 B1056 still performed a routine Return To Launch Site (RTLS) landing in spirit.

B1056 returned to port on May 4th after a rare post-CRS drone ship landing. (Teslarati)

In short, the ~350-km-downrange landing plan suggests that this Cargo Dragon launch may have a much smaller propellant margin than essentially every similar mission preceding it. This could be explained in a few ways. Maybe after Falcon 9 B1050’s surprise landing failure, SpaceX decided that all new Falcon 9 boosters will attempt drone ship landings after their first flight, minimizing the risk to Cape Canaveral in the event of a CRS-16 repeat. Another possibility, Crew Dragon capsule C205 – scheduled to support the spacecraft’s In-Flight Abort (IFA) test late this month or early next – may still be close to the Cape’s Landing Zones, another reason to avoid even the slightest chance of a catastrophic Falcon landing failure.

CRS-18’s Falcon 9 upper stage featured an unusual gray finish over its RP-1 propellant tank, said by SpaceX to be a test of its insulation properties.

Finally, it’s also possible that CRS-19 will follow in the footsteps of CRS-18, which sported a prototype Falcon 9 upper stage designed to push the enveloped of its orbital longevity. Falcon 9 B1056 still managed to land at LZ-1 after CRS-18, but a more ambitious follow-on test could potentially require much more propellant, accounting for the drone ship’s position further downrange. With any luck, we’ll find out more later today during SpaceX, NASA, and the US Air Force’s routine pre-launch press conference – stay tuned!

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Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Tesla Cybertruck production snaps back after ugly supplier fight

Cybertrucks are piling up again at Giga Texas after Tesla’s court win against a parts supplier.

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Tesla Cybertruck production resumes after supplier dispute: Credit: Joe Tegtmeyer | X
Tesla Cybertruck production resumes after supplier dispute: Credit: Joe Tegtmeyer | Youtube

Cybertruck production at Giga Texas is showing its first visible recovery since Tesla sued a supplier last month over withheld manufacturing tooling.

Aerial observer Joe Tegtmeyer flew over the Austin factory Wednesday morning and counted roughly 100 or more Cybertrucks filling the outbound lot, a sharp jump from the thin numbers seen in recent weeks. The flyover came a day after a judge granted Tesla a temporary restraining order against Angstrom Automotive Group, the parts supplier at the center of the dispute.

Tesla filed an emergency lawsuit in late July after Angstrom told the automaker it planned to close the Troy, Texas facility where Tesla’s die-cast tools, trim dies and other Cybertruck stamping equipment were housed. According to Tesla’s complaint, a shipment of 700 finished parts never left the building, and when Tesla sent representatives to retrieve its equipment, accompanied by law enforcement, they were turned away. Angstrom allegedly then asked for an extra $250,000 a week to keep operating, which Tesla’s filing described as holding its own property for ransom.

Tesla quietly made the Cybertruck even stronger

The restraining order gives Tesla immediate right of entry to Angstrom’s facility to recover the tooling. It is temporary, with a fuller hearing still to come, but the speed of Wednesday’s rebound suggests the Angstrom shortage was indeed the main bottleneck limiting Cybertruck output. Outbound lot counts are an imperfect measure of actual production, since finished trucks can sit for days before shipping, but a lot that full after a lean stretch is a meaningful signal.

Cybertruck output at Giga Texas has fluctuated all year as Tesla worked through supply issues and introduced new trims, including a cheaper Dual Motor AWD version that drew strong early demand.

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Space finally faced the people living next to its next Terafab mega-project

SpaceX confirmed Terafab’s Grimes County site is locked in, with construction starting within months.

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SpaceX and Terafab representatives sat across from Grimes County residents for the first time on Wednesday, telling a packed Commissioners Court room that the $55 billion chip manufacturing project is now a done deal at the Gibbons Creek Reservoir site.

The meeting followed a $10 million check SpaceX sent the county earlier this week, satisfying a payment deadline built into the tax abatement agreement both sides signed in June. Elon Musk shared a post on X confirming the payment, and County Judge Joe Fauth told the San Antonio Express-News his office deposited the check after it beat its deadline.

Wednesday’s session, first reported by KBTX, moved the project from paperwork to construction. Terafab representative Riley Trennell told residents the JETI tax break agreements with Iola ISD and Anderson-Shiro CISD are signed and active, and that civil work and foundation prep are starting almost immediately. Renderings of the facility could be released within days, he said, with construction beginning within months.

Elon Musk launches TERAFAB: The $25B Tesla-SpaceXAI chip factory that will rewire the AI industry

Musk first announced Terafab in March as a joint venture between Tesla, SpaceX and xAI aimed at producing over a terawatt of AI compute annually, an amount that dwarfs the roughly 20 gigawatts the entire global chip industry produces today. Intel joined as a manufacturing partner in April. Musk has said the project needed its own day in the spotlight rather than being squeezed into an earnings call, and for months the Grimes County site remained unconfirmed even as reporting pointed there.

SpaceX attorney Buck Brannon used Wednesday’s meeting to note that the company’s abatement is roughly 78 percent, not the 100 percent some earlier reports suggested. In exchange, SpaceX will pay Grimes County a fixed $20 million a year for 35 years, a total of $710 million, which Brannon said exceeds the $14 million Tesla paid Travis County in 2025.

SpaceX also addressed environmental concerns that have followed the project since Musk’s Terafab partnership with Intel was announced. Representatives said Terafab will not raise electric bills for other ratepayers, will not deplete local water supplies and will not draw down the Navasota River. SpaceX confirmed it owns the Navasota River pumping station, which it plans to use to divert stormwater into the Gibbons Creek Reservoir, and said it will build its own natural gas plants to power the facility rather than pulling from the ERCOT grid.

Grimes County commissioners also approved an addendum letting county employees use ten approved AI chatbots for work, including Grok.

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Elon Musk

SpaceX has solved Starship’s biggest challenge, Elon Musk says

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Credit: SpaceX

Elon Musk has declared that SpaceX has effectively solved one of Starship’s most persistent engineering challenges: the reliability of its heat shield tiles.

During the company’s first-ever Earnings Call, the SpaceX CEO stated:

“I don’t want to jinx it or anything, but I think I would call the heat shield problem solved at this point. All indications from data and visual inspection is we have solved it. That doesn’t mean we won’t make improvements, but we do not see any technical obstacles to achieving rapid reusability at this point.”

Starship’s heat shield consists of roughly 18,000 hexagonal ceramic tiles covering the windward side of the upper stage. These tiles form the thermal protection system that shields the vehicle’s stainless-steel structure from the extreme heat of atmospheric reentry.

During descent, atmospheric friction generates temperatures exceeding several thousand degrees Celsius and creates plasma flows capable of melting unprotected metal. The tiles absorb, radiate, and insulate against this energy, allowing the vehicle to survive and potentially fly again. Without a durable heat shield, full and rapid reusability, the cornerstone of Starship’s design for frequent launches, satellite deployments, and deep-space missions, would remain impossible.

The tiles have long been a source of difficulty. On earlier test flights, a significant number of tiles detached during ascent due to vibration, aerodynamic loads, and imperfect attachment methods using pins and adhesives. Gaps between tiles allowed hot plasma to infiltrate, causing secondary damage and hot spots on the underlying structure.

These issues echoed challenges faced by NASA’s Space Shuttle, whose ceramic tiles required extensive, labor-intensive inspections and replacements between missions, preventing rapid turnaround. SpaceX has iteratively improved materials, standardized tile shapes, refined attachment techniques, added secondary ablative layers, and tested sealing methods such as “crunch wrap” felt to close gaps.

Progress was visible across Flights 10–12, with steadily better tile retention, yet questions remained about whether the system could support the minimal-refurbishment goal of rapid reuse.

Flight 13 on July 24 provided the decisive evidence. Ship 40 flew a deliberately more demanding profile with higher dynamic pressure to stress the heat shield beyond typical operational loads. It successfully deployed 20 operational Starlink V3 satellites, the first such payload on a Starship mission, performed an in-space Raptor engine relight, and executed a controlled reentry.

Elon Musk sheds two new bits of detail on Starship after 13th test launch

Cameras on six of the satellites and onboard sensors captured extensive imagery and data of the shield throughout the flight. The ship then achieved its softest splashdown to date in the Indian Ocean, remaining intact and floating rather than breaking apart or exploding as on prior missions. This allowed drone inspections and continuous telemetry of the heat shield in near-real time.

Post-flight analysis showed the majority of tiles remaining attached with only minor damage and limited plasma streaking at seams. Musk noted that the mission delivered “all the heat shield data we needed and then some.” Combined with visual inspections, these results underpinned his subsequent assessment that the core technical barriers to rapid reusability have been cleared. While refinements will continue, Flight 13 marked a pivotal step toward Starship’s operational future.

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