Connect with us

News

SpaceX’s orbital Starship prototype gets frosty during first successful ‘cryoproof’

Starship S20 lets off some steam with a vent 200+ feet long during its first cryoproof test. (NASASpaceflight - bocachicagal)

Published

on

For the first time, SpaceX has put the first orbital-class Starship – a prototype known as Ship 20 (S20) – through a routine cryogenic proof test, filling the rocket with several hundred tons of liquid nitrogen to simulate its explosive propellant.

While it’s impossible to jump to conclusions before members of the public can return to the pad to take photos or CEO Elon Musk takes to Twitter to discuss the results, Ship 20’s first ‘cryoproof’ appears to have been largely successful [Edit: Musk has confirmed that the test went well]. Relative to the almost three-dozen cryoproofs SpaceX has completed with more than a dozen other Starship, booster, and test tank prototypes over the last two years, though, Ship 20’s first major test still has some oddities.

Historically, every cryoproof of a full Starship prototype has been visually unique and virtually impossible to predict. Without any direct insight from SpaceX or Elon on the objectives, plan, or timeline of tests, the process of watching tests (via unofficial webcams, of course) and attempting to interpret why certain things look the way they do or what’s going on at any given moment is a bit trying to interpret eroded hieroglyphics.

At the most basic level, cryogenic tanking tests – whether with Starship, Super Heavy, or test tanks and liquid oxygen (LOx)/methane (LCH4) propellant or neutral liquid nitrogen (LN2) – are fairly simple. The vehicle is attached to pad systems, powered on, and partially or fully loaded with cryogenic fluids. Once the desired test objectives are achieved or attempted, the vehicle is then detanked (drained of propellant or LN2).

Thanks to the fact that they’re incredibly cold (-160 to -200C; -260 to -330F), the LOx/LCH4 or LN2 Starships are filled with quickly chill the thin steel tanks containing them. With no insulation to speak of, that supercooled steel then freezes water vapor out of the humid South Texas air, creating a layer of frost/ice that generally follows the level of the cryogenic liquids in Starship’s tanks. Throughout that process, those cryogenic liquids inevitably come into contact with ambient-temperature Starship tanks and plumbing (white-hot in comparison) and warm up, boiling off into gas as a result.

Advertisement

A gaseous chemical is far less dense than its liquid form, meaning that the pressure inside Starship’s fixed tanks can rapidly become unmanageable after even a small amount of boiloff. To maintain the correct tank pressures, Starship – like all other rockets – occasionally vents off the gas that forms. And thus, the two main methods of interpreting the hieroglyphics that are cryoproof tests: frost levels and venting.

Compared to earlier prototypes, Starship S20’s first cryoproof has been… unusual. Most notably, SpaceX began loading the rocket with liquid nitrogen around 8pm CDT. Its LOx (bottom) and CH4 (top) tanks were then slowly filled to around 30-50% of their full volume over the next hour. However, rather than detanking, SpaceX then partially drained the methane tank but filled the LOx tank further before leaving the LOx tank more or less fully filled for more than two hours, occasionally topping it off with fresh liquid nitrogen.

Several giant vents almost four hours after testing began tricked even the most experienced of ‘Tank Watchers.’

Then, almost four hours after LN2 loading began, Starship performed several massive vents. Ordinarily, given the hours of testing prior, those vents would have assuredly been detank vents – effectively depressurizing Starship’s tanks as they’re drained of fluid. However, those vents instead coincided with the rapid loading of one or several hundred more tons of LN2, seemingly topping off Starship S20 in the process. Around that point, it’s possible that SpaceX began the pressure testing portion of Ship 20’s cryoproof, (mostly) closing the rocket’s vents and allowing the pressure to gradually increase to flight levels (and maybe even higher).

Many, many months ago, when SpaceX was deep into cryoproofing the first full-size Starship prototypes, Musk revealed an operating pressure goal of 6 bar (~90 psi). Ships were eventually successfully tested above 8 bar (~115 psi), giving Starship a healthy ~30% safety margin. As the first orbital-class Starship prototype, Ship 20 likely needs to hit those tank pressures more so than any ship before it to have a shot at surviving its orbital launch debut and orbital-velocity reentry attempt.

Starship S20’s first (aborted) cryogenic proof test attempt, September 27th. (NASASpaceflight – bocachicagal)
A demonstration of the kind of forces and pressures involved with SpaceX’s building-sized Starship SN1 prototype in February 2020.

Beyond the basics of cryoproofing, Starship S20 also marked a crucial step forward on September 29th/30th, becoming the first ship to complete a cryoproof test with a full heat shield installed. While it’s impossible to judge exactly how well S20’s ~15,000-tile heat shield performed, views from public webcams showed no obvious signs of tiles shattering and falling off as Starship repeatedly cooled and warmed – contracting and expanding as a result. Additionally, still in contact with the air, the steel tank skin under a majority of Ship 20’s tiles would have likely covered itself in a layer of frost and ice, but the heat shield appeared to handle that invisible change without issue.

It’s possible that dozens or hundreds of tiles bumped together and chipped or cracked in a manner too subtle to be visible on LabPadre or NASASpaceflight webcasts, but that can only be confirmed or denied when the road reopens and local photographers can capture higher-resolution views of Starship. For now, it appears that Ship 20’s first cryoproof was highly successful, hopefully opening the door for Raptor installation and static fire testing in the near future. Stay tuned for more!

Advertisement

Update: As is almost tradition by now, SpaceX CEO Elon Musk didn’t take long to tweet about the results of Starship S20’s first cryoproof, confirming that the “proof was good!”

Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

Comments

News

Like it or not, the new Tesla Model Y is a big hit in China

The new Model Y’s registrations are picking up once more in China, with numbers rising 77.5% in the week ending April 27.

Published

on

Credit: Tesla China

It’s interesting to see that even after Tesla successfully changed over Gigafactory Shanghai to the new Model Y, reports still emerged earlier this month suggesting that the demand for the revamped, all-electric crossover may already be over.

Videos from China, as well as the trend in Tesla’s new vehicle registrations, suggest that the demand for the new Model Y in the country is alive and well. 

Why Did Registrations Drop In April?

Arguments that the new Model Y was already running out of steam in China are partly based on the vehicle’s sudden drop in registrations in April. This, as well as the fact that Tesla China still estimates just 2-5 weeks of waiting time for new Model Y orders, was interpreted as a demand issue by Tesla skeptics.

What is quite surprising is that skeptics still seem to be intentionally ignoring the idea that Giga Shanghai allocates a lot of its vehicle output to foreign territories early on in the quarter. Thus, when Q1 ended and Q2 began, it only made sense that domestic vehicle registrations for the new Model Y dropped. One should not forget, after all, that Giga Shanghai supplies vehicles to numerous territories outside China.

Model Y Registrations and Delivery Centers

The new Model Y’s registrations are picking up once more in China, with numbers rising 77.5% in the week ending April 27. This suggests that Tesla China may be allocating more of Gigafactory Shanghai’s output to the domestic market once more. This also suggests that the new Model Y is seeing quite a bit of interest among Chinese consumers. The new Model Y, at least based on the trend of Tesla China’s registrations, definitely does not seem to be losing steam anytime soon.

Advertisement

A video that highlights this argument was shared recently on social media by Tesla China watcher @GeekLaii, who paid a visit to the company’s delivery center at Crab Island in Beijing. As could be seen in the video, the delivery center is packed with new Model Ys waiting for delivery. Consumers seem to be opting for the vehicle’s mid-tier variant as well, as the majority of the cars at the delivery center were comprised of new Model Y Long Range All Wheel Drive (AWD) variants.

Q1 Model Y Sales

In the first quarter, the Tesla Model Y was China’s best-selling SUV. That’s pretty impressive considering that the vehicle was limited to inventory units in the first months of the quarter. Despite this, the Model Y still sold 81,889 units in Q1 2025, putting it at the top of China’s SUV rankings. The new Model Y’s sales this Q2 might even be better.

Longtime Tesla investors have always argued that it is never wise to underestimate or bet against Elon Musk. At the same time, it is becoming evident that it is also not wise to underestimate or bet against Tesla’s best-selling car to date.

Continue Reading

Investor's Corner

Tesla Board member and Airbnb co-founder loads up on TSLA ahead of robotaxi launch

Tesla CEO Elon Musk gave a nod of appreciation for the Tesla Board member’s purchase.

Published

on

(Credit: Tesla)

Tesla Board member and Airbnb Co-Founder Joe Gebbia has loaded up on TSLA stock (NASDAQ:TSLA). The Board member’s purchase comes just over a month before Tesla is expected to launch an initial robotaxi service in Austin, Texas.

Tesla CEO Elon Musk gave a nod of appreciation for the Tesla Board member in a post on social media.

The TSLA Purchase

As could be seen in a Form 4 submitted to the United States Securities and Exchange Commission (SEC) on Monday, Gebbia purchased about $1.02 million worth of TSLA stock. This was comprised of 4,000 TSLA shares at an average price of $256.308 per share.

Interestingly enough, Gebbia’s purchase represents the first time an insider has purchased TSLA stock in about five years. CEO Elon Musk, in response to a post on social media platform X about the Tesla Board member’s TSLA purchase, gave a nod of appreciation for Gebbia. “Joe rocks,” Musk wrote in his post on X.

Gebbia has served on Tesla’s Board as an independent director since 2022, and he is also a known friend of Elon Musk. He even joined the Trump Administration’s Department of Government Efficiency (DOGE) to help the government optimize its processes.

Advertisement

Just a Few Weeks Before Robotaxi

The timing of Gebbia’s TSLA stock purchase is quite interesting as the company is expected to launch a dedicated roboatxi service this June in Austin. A recent report from Insider, citing sources reportedly familiar with the matter, claimed that Tesla currently has 300 test operators driving robotaxis around Austin city streets. The publication’s sources also noted that Tesla has an internal deadline of June 1 for the robotaxi service’s rollout, but even a launch near the end of the month would be impressive.

During the Q1 2025 earnings call, Elon Musk explained that the robotaxi service that would be launched in June will feature autonomous rides in Model Y units. He also noted that the robotaxi service would see an expansion to other cities by the end of 2025. “The Teslas that will be fully autonomous in June in Austin are probably Model Ys. So, that is currently on track to be able to do paid rides fully autonomously in Austin in June and then to be in many other cities in the US by the end of this year,” Musk stated. 

Continue Reading

News

Stellantis unveils solid-state battery for EVs

Stellantis validated solid state battery cells for EVs: ultra-dense, fast-charging, and AI-optimized. Launching demo fleet by 2026.

Published

on

stellantis-solid-state-battery-electric-vehicles
(Credit: Stellantis)

Stellantis N.V. and Factorial Energy have validated Factorial’s automotive-sized FEST® solid-state battery cells, a major milestone for next-generation electric vehicle (EV) batteries. The breakthrough positions Stellantis and Factorial to advance EV performance with lighter, more efficient batteries.

“Reaching this level of performance reflects the strengths of our collaboration with Factorial.

“This breakthrough puts us at the forefront of the solid-state revolution, but we are not stopping there. We continue working together to push the boundaries and deliver even more advanced solutions, bringing us closer to lighter, more efficient batteries that reduce costs for our customers,” said Ned Curic, Stellanti’s Chief Engineering and Technology Officer.

The 77Ah FEST® cells achieved an energy density of 375Wh/kg, supporting over 600 cycles toward automotive qualification. Unlike lithium-ion batteries, these solid-state cells charge from 15% to over 90% in 18 minutes at room temperature and deliver high power with discharge rates up to 4C. Factorial’s AI-driven electrolyte formulation enables performance in temperatures from -30°C to 45°C (-22°F to 113°F), overcoming previous solid-state limitations.

Advertisement

“Battery development is about compromise. While optimizing one feature is simple, balancing high energy density, cycle life, fast charging, and safety in an automotive-sized battery with OEM validation is a breakthrough,” said Siyu Huang, CEO of Factorial Energy. “This achievement with Stellantis is bringing next-generation battery technology from research to reality.”

The collaboration optimizes battery pack design for reduced weight and improved efficiency, enhancing vehicle range and affordability. Stellantis invested $75 million in Factorial in 2021 and plans to integrate these batteries into a demonstration fleet by 2026. This fleet will validate the technology’s real-world performance, a critical step toward commercialization.

The milestone aligns with Stellantis’ push for sustainable EV solutions, leveraging Factorial’s disruptive technology to meet the rising demand for high-performance batteries. As the companies refine pack architecture, the validated cells promise faster charging and greater efficiency, potentially reshaping the EV market. With the demonstration fleet on the horizon, Stellantis and Factorial are poised to lead the solid-state battery push, delivering cost-effective, high-range EVs to consumers.

Continue Reading

Trending