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SpaceX scrubs Starhopper’s final Raptor-powered flight as Elon Musk talks “finicky” igniters
For unknown reasons, SpaceX’s Starhopper prototype suffered a hold just 0.8 seconds prior to its second planned flight test, a hold that was eventually followed by a decision to scrub the August 26th attempt and try again tomorrow, August 27th.
Starhopper is a full-scale, partial-height testbed for SpaceX’s next-generation Starship launch vehicle, serving more as a semi-mobile test stand for steel rockets and Raptor engines than an actual Starship prototype. The unusual vehicle took flight for the first time ever on July 25th, reaching an altitude of roughly 20m (65 ft) under the power of a single Raptor engine, capable of producing up to 200 tons (450,000 lbf) of thrust. That test also suffered a minor scrub on the 24th, followed by a successful flight one day later, a chapter that Starhopper may now mirror on its second attempted flight, a 150m (500 ft) hop.
Notably, SpaceX CEO Elon Musk took to Twitter just seconds after the rocket’s scheduled liftoff suffered a last-second hold to indicate that Raptor’s torch igniters were proving somewhat finicky relative to the chemical alternative used by SpaceX’s proven Merlin engines.
The CEO later confirmed that that comment was directly related to the 26th’s scrub, indicating that Raptor serial number 06 (SN06) needed to have its igniters inspected prior to a second hop test attempt, now scheduled to occur no earlier than 6pm EDT (22:00 UTC) on August 27th. The gist of the difficulties with Raptor’s igniter starts with the reason that SpaceX is attempting to integrate an entirely new form of ignition into the engine, replacing the methods successfully used over tens or even hundreds of thousands of seconds of firing with the company’s Merlin 1 and Merlin Vacuum engines.
Merlin 1D and MVacD both rely on a relatively simple, reliable, cheap, and easy method of chemical ignition, using a duo of pyrophoric materials known as triethylaluminum-triethylborane (TEA-TEB). When mixed, these materials immediately combust, generating an iconic green flash visible during Falcon 9 and Heavy launches, and thus producing the ‘spark’ needed to start Merlin engines.
Generally speaking, TEA-TEB is an excellent method of igniting rockets, even if it is more of a brute-force, inelegant solution than alternatives. It does, however, bring limitations: every single ignition requires a new ‘cartridge’ be expended, fundamentally limiting the number of times Merlin 1D (and Merlin Vacuum) engines can be ignited before and after liftoff.
This doesn’t even consider the fact that TEA-TEB are extremely complex chemical products that would be next to impossible to produce off of Earth, at least for the indefinite future.
To combat these downsides, SpaceX has designed Raptor with an entirely different method of ignition, known as torch ignition. Technically speaking, Raptor’s power, design, and methalox propellant combine to demand more than a relatively common solution, in which spark plugs are used to ignite an engine. Instead, Raptor uses those spark plugs to ignite its ignition sources, what CEO Elon Musk has described as full-up blow torches. Once ignited, those blow torches – likely miniature rocket engines using the same methane and oxygen fuel as Raptor – then ignite the engine’s methane and oxygen preburners before finally igniting those mixed, high-pressure gases in the combustion chamber.
In simple terms, the fact that Raptor is a full-flow staged-combustion (FFSC) engine means that the pressures it must operate under are extreme, verging on unprecedented in large-scale rocketry. Extremely high-pressure gases (on the order of 3,000-10,000+ psi or 200-700+ bar) are just as difficult to reliably ignite, especially if hypergolic solutions (i.e. TEA-TEB) are off the table.
To get an even ignition – critical to avoid burn-through, minor explosions, and even catastrophic engine failures – Raptor’s torch ignition may actually involve a 360-degree ring of spark plug-lit torches around the point of ignition, an undeniably complex solution.
However, as Musk notes, these significant, “finicky” challenges brought on by Raptor’s exotic ignition method are motivated by the potential benefits such a solution might bring. Relative to Merlin 1D’s TEA-TEB ignition, torch ignition – once optimized and matured into a reliable solution – will permit an almost unlimited number of Raptor ignitions before, during, and after flight.
Avoiding TEA-TEB and other complex chemical igniters also means that Starship will technically be able to launch to Mars or the Moon, perform injection and landing burns, maybe even hop around the surface, and still be able to return to Earth – all without resupply. Such a return voyage would still be predicated on the ability to generate the methane and oxygen propellant needed to fuel Starships, but – assuming that challenge can be solved – torch-lit Raptors would be ready for such a mission. In the event that, say, something like August 26th’s scrub happens to a Starship on Mars, the crew would also be able to get out, inspect Starship’s Raptors, and even replace faulty spark plugs if necessary.
Technically, one could bring lots of spare TEA-TEB cartridges and install those in space or after landing, but those cartridges are quite literally firebombs waiting to ignite, whereas spare spark plugs are entirely inert.
For now, we’ll have to wait for SpaceX technicians to get their eyes and hands-on Starhopper’s lone Raptor engine to verify that its ignition hardware is in good health. If all goes well, Starhopper will attempt its final flight test as early as August 27th.
Update (August 27th): Starhopper is reportedly set for a second attempted 150m (500 ft) flight test today, scheduled to occur no earlier than 5pm EDT (21:00 UTC) on August 27th. Stay tuned for SpaceX’s official Livestream!
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SpaceX to become America’s Military data backbone for missiles, drones, and warfighters
The Space Force just handed SpaceX $2.29 billion to build the military’s space internet backbone.
The U.S. Space Force awarded SpaceX a $2.29 billion contract on May 26, 2026 to build the backbone of its Space Data Network, a satellite-based communications system designed to keep American military forces connected anywhere on Earth in real time. The contract is firm-fixed-price and requires SpaceX to deliver a fully operational prototype by the end of 2027.
In plain terms, the SDN Backbone is the plumbing behind the military’s space-based internet. It functions as a low Earth orbit satellite constellation providing robust, high-capacity, and low-latency data transport for the Joint Force, connecting sensors and weapons systems continuously, globally, and securely. Think of it as a private, hardened version of Starlink built specifically for battlefield communications, one that soldiers, ships, and aircraft can rely on even in contested environments where ground-based networks have been disrupted.
SpaceX is quietly becoming the U.S. Military’s only reliable rocket
The Space Force was direct about why SpaceX was selected. “The SDN Backbone leverages the best of commercial innovation and delivers a strong foundation for the SDN mission set — a huge benefit and enabler for our warfighters,” said USSF Col. Ryan Frazier.
“We aren’t trading speed for scale; we are demanding both. By using rapid prototyping and Other Transaction Authorities, we are ensuring our advanced solutions are integrated and delivered to the warfighter as fast as possible,” added USSF Lt. Col. Fry, SDN Backbone system program manager.
The SDN Backbone will work alongside the Space Development Agency’s Transport Layer, with the two systems forming a unified open architecture to provide critical data transport for current and future Department of War missions.
As Teslarati has reported, this is not SpaceX’s first Space Force contract of 2026. In April, the Space Force awarded SpaceX $178.5 million to launch missile tracking satellites, and SpaceX is already embedded in the Golden Dome missile defense software group. The $2.29 billion SDN Backbone award puts SpaceX at the center of how the American military communicates in space, a position with direct implications for its reported $1.75 trillion IPO valuation as the company heads toward a public offering as early as June 2026.
Tesla’s dedicated factory for building up to ten million Optimus units is officially under construction at Gigafactory Texas.
Drone footage released on May 27 by Giga Texas observer Joe Tegtmeyer captures the significant milestone of the first steel structure officially standing at Tesla’s new Optimus factory on the North Campus of the facility.
Phase two of land reclamation is advancing steadily, and the progress will let the new building extend nearly the full length of the main Giga Texas factory, potentially exceeding 4,000 feet, while measuring somewhere between 50 and 70 meters narrower. Extensive foundation work is proceeding as well.
Big news at the new Optimus 10m/y factory construction site today! The 1st steel structure has been erected & as expected the second phase of land reclamation is underway.
This will allow this new factory to grow to nearly the same length as the main Giga Texas factory,… pic.twitter.com/FidRLV6XpU
— Joe Tegtmeyer 🚀 🤠🛸😎 (@JoeTegtmeyer) May 27, 2026
This facility forms a central element of Tesla’s broader North Campus expansion at Giga Texas. The project will add more than 5.2 million square feet of new industrial space. It sits alongside other advanced developments, including a Terafab for next-gen AI chips. The scale reflects Tesla’s commitment to transforming humanoid robotics into a core pillar of the company’s future.
Musk has said that Optimus will be the biggest product in the world on several occasions. He believes it will be Tesla’s biggest valuation contributor.
Tesla prepares to expand Giga Texas with new Optimus production plant
Tesla plans to build about 10 million robots at the site annually once it is completed, which would be about 27,000 units each day.
The Optimus plant at Giga Texas is part of Tesla’s phased strategy for Optimus manufacturing. In an effort to start production of the robot well before the Giga Texas plant is complete, Tesla ended production of the Model S and Model X vehicles, which were built in Fremont, California, to make way for initial Optimus manufacturing efforts.
Production there will start in either July or August of this year, and early units will support internal factory tasks while the team gathers real-world data to refine processes. The Gigafactory Texas facility will house a second-gen production line. It targets high-volume output starting in Summer 2027.
Musk has repeatedly described Optimus as potentially more valuable than Tesla’s entire vehicle business. Current versions are already completing minor tasks around various facilities, while Tesla continues to refine its abilities and add new features.
Tesla’s total investment could reach several billion dollars. Significant challenges lie ahead, including the creation of an entirely new manufacturing ecosystem, the refinement of AI systems for dependable autonomy, and the development of reliable supply chains for actuators, sensors, and other components.
Nevertheless, the visible progress at Giga Texas highlights Tesla’s capacity to translate ambitious concepts into physical reality.
Tesla’s Optimus factory stands as much more than a simple expansion project, as it is quite literally the second phase of what could potentially be the biggest product ever. With construction beginning, 2027 is poised to become a transformative year for Tesla, as it evolves even further from an electric vehicle leader into a pioneer of intelligent, general-purpose machines.
Tesla Vice President of Vehicle Engineering, Lars Moravy, recently revealed the company has thought about introducing a Plaid powertrain on the Model 3, but there could be some challenges involved.
On the Ride the Lightning podcast, Moravy revealed that he thinks about a Plaid Model 3 “all the time,” and it certainly has a place in Tesla’s potential lineup of future vehicles.
Now that the Plaid powertrain is technically defunct due to the newfound absence of the Model S and Model X, Tesla could find a way to reintroduce the lightning-quick trim level to its mass-market vehicles.
But there are going to be some challenges with it. Moravy said that the Model 3 Plaid would likely adopt the carbon-sleeved motors that the Model S Plaid had. However, packaging would be a major challenge, as Moravy said on the podcast, it would be a “tight engineering squeeze.”
It’s important to note that there are no active production plans for the Model 3 Plaid at this point, but it’s also worth noting that with the Model S and Model X Plaid no longer available, Tesla would likely be willing to introduce something that is even more white-knuckle than the Model 3 Performance, which already boasts a 2.9-second 0-60 MPH acceleration rate and a top speed of 163 MPH.
Of course, there is the Roadster, but we don’t know when that will exactly make it to market, and we know that, for sure, it will not be accessible to many.
Tesla unveils juicy new detail on the Roadster and hints at new unveil timeline
Tesla has prided itself in building some of the best cars out there, but they’re also interested in building cars that are simply fun to be in.
A Plaid Model 3 could truly push the limits and could end up being one of the best cars Tesla will ever build, especially if it can shave off at least half of a second from its 0-60 MPH time and increase its top speed slightly.
More than anything, the real changes will be in the ride and aerodynamics. Tesla improving things like the suspension, handling, and downforce will be the true trademarks of its Plaid powertrain; putting it in the Model 3 could be a great move for the company and for customers interested in high-end performance.
SpaceX to become America’s Military data backbone for missiles, drones, and warfighters
Tesla’s dedicated Optimus factory construction officially underway at Giga Texas
