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SpaceX’s Starhopper cleared by FAA for second and final flight test as locals urged to exit homes

After a full two weeks of FAA permitting delays, SpaceX's Starhopper is set for its second and last test flight. (SpaceX)

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After a full two weeks spent waiting for an FAA permit, SpaceX CEO Elon Musk and local South Texas authorities appear to be preparing Starhopper for a second major flight test as early as Monday, August 26th.

Assuming the FAA comes through with a permit, Starhopper is scheduled to lift off no earlier than 5pm EDT (21:00 UTC) on August 26th for a flight test expected to smash the low-fidelity Starship prototype’s previously altitude record of ~20m (65 ft). Confirming initial reports from NASASpaceflight.com, Musk also stated that Starhopper’s second flight will be its last, after which the steel rocket test-bed will be converted for stationary use at SpaceX’s South Texas facilities.

Prior to Musk tweeting that Starhopper may be nearing approval for its next flight, the SpaceX CEO revealed that delays were centered around the FAA’s apparent unwillingness to permit the vehicle’s next flight. Musk specifically stated that the FAA wanted more “hazard analysis”, meaning that the US aviation administration had concerns that Starhopper could pose a serious threat to local residents in a tiny housing development known as Boca Chica Village.

Technically speaking, Boca Chica Village is just 1.5 miles (2.4 km) away from SpaceX’s Starhopper launch facilities, where the vehicle is expected to reach a maximum altitude of no more than 200m (650 ft) as early as August 26th. FAA regulations tend to be prescriptive and extremely rigid, understandable given the breadth of US aviation-related activities the agency is tasked with regulating. However, a basic back-of-the-envelope analysis of Starhopper’s 200m hop suggests that the risk to local residents – even those as few as 1.5 miles away from the test – is minuscule.

Based on Starhopper’s inaugural flight, its lone Raptor engine – producing up to 200 tons (450,000 lbf) of thrust – is not exactly capable of rapidly moving the Starship prototype. For all accounts and purposes, Starhopper is a spectacularly heavy hunk of steel with the aerodynamics of a cylindrical brick – capable of flight solely through the brute-force application of a literal rocket engine. To make it even half of the distance from its launch site to the Village, Starhopper would have to remain in controlled flight while radically deviating from its planned trajectory, all while its flight termination system (FTS) – explosives meant to destroy the vehicle in a worst-case scenario – completely fails to activate.

Starhopper stands at SpaceX’s Boca Chica test facilities on August 1st, 2019. (NASASpaceflight – bocachicagal)

As evidence of the apparent lack of perceived risk to local residents, Cameron County, Texas officials distributed flyers to Village residents advising – but not requiring – those choosing to remain at their homes during the test to go outside during Starhopper’s next flight. This is recommended to avoid flying glass in the event that the vehicle explodes, potentially shattering windows with the shockwave that could result, but clearly demonstrates the fact that county officials believe there is a near-zero chance of Starhopper actually impacting anywhere near the houses.

Ultimately, Starhopper’s limited flight tests clearly pose little to no actual risk to residents, but this chapter does raise a far more significant question: what happens once Starship Mk1 is ready and the flight tests SpaceX is pursuing involve distances and heights on the order of several, tens, or hundreds of kilometers? For now, answers will have to wait til a later date.

A Hop and a skip into retirement

Aside from the delays and apparent lack of consensus on the safety of Starhopper’s minor hop tests, Musk confirmed that the prototype’s second test flight ever will likely be its last, providing some interesting insight into SpaceX’s next steps. Most notably, the fact that SpaceX is willing and ready to fully retire Starhopper after such a limited test series serves as a fairly confident statement that orbital-class Starship Mk1 (Texas) and Mk2 (Florida) prototypes are extremely close to flight-readiness.

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Roughly a month ago, Musk tweeted that those Starship prototypes could be ready for their first flights as early as mid-September to mid-October, “2 to 3 months” from mid-July. In additional comments made on August 20th, Musk stated that his planned Starship presentation would be delayed in light of Starhopper’s own delays, and is now instead expected to occur around a major Starship Mk1 integration milestone in “mid September”.

As previously discussed on Teslarati, Starhopper’s brief service life is entirely unsurprising, delayed by issues with Raptor engines to the point that SpaceX’s far more valuable Starship prototypes – having made relentless progress – are already nearing completion. Once those Starships are ready for almost any kind of integrated testing, Starhopper will be made entirely and immediately redundant.

“According to Musk, either or both of those orbital-class prototypes could be ready for their inaugural flight tests as early as mid-September, perhaps just 1-2 months from now. Given that Starships Mk1 and Mk2 are significantly higher fidelity than Starhopper, the ungainly testbed will likely become redundant the moment that its successors are ready for flight. In other words, Starhopper is fast approaching the end of its useful life, and SpaceX’s fight for a 200m hop-test permit could ultimately be a waste of time, effort, and money if said permit doesn’t also cover Starship Mk1.”

Teslarati.com, August 20th, 2019

On another positive note, CEO Elon Musk says that Starhopper won’t be ‘retired’ to the scrapyard and will instead be lightly modified to serve as an in-situ test stand for Raptor engines, a useful addition once SpaceX South Texas moves on to multi-engine Starship and Super Heavy testing.

With any luck, SpaceX will attempt to livestream Starhopper’s second attempted flight. Stay tuned for updates on the 5pm EDT, August 26th test.

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Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Tesla VP explains latest updates in trade secret theft case

Tesla reportedly caught Matthews copying the tech into machines that were sold to competitors, claiming they lied about doing so for three years, and continued to ship it. That is when Tesla chose to sue Matthews in July 2024 in Federal court, demanding over $1 billion in damages due to trade secret theft.

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tesla 4680
Credit: Tesla Inc.

Tesla Vice President Bonne Eggleston explained the latest updates in a trade secret theft case the company has against a former manufacturing equipment supplier, Matthews International.

Back in 2024, Tesla had filed a lawsuit against Matthews International, alleging that the firm stole trade secrets about battery manufacturing and shared those details with some of Tesla’s competitors.

Early last year, a U.S. District Court Judge denied Tesla’s request to block Matthews International from selling its dry battery electrode (DBE) technology across the world. The judge, Edward Davila, said that the patent for the tech was due to Matthews’ “extensive research and development.”

Tesla is suing a former supplier for trade secret theft

The two companies’ relationship began back in 2019, as Tesla hired Matthews to help build the equipment for its 4680 battery cell. Tesla shared confidential software, designs, and know-how under strict secrecy rules.

Fast forward a few years, and Tesla reportedly caught Matthews copying the tech into machines that were sold to competitors, claiming they lied about doing so for three years, and continued to ship it. That is when Tesla chose to sue Matthews in July 2024 in Federal court, demanding over $1 billion in damages due to trade secret theft.

Now, the latest twist, as this month, a Judge issued a permanent injunction—a court order banning Matthews from using certain stolen Tesla parts or designs in their machines. Matthews is also officially “liable” for damages. The exact amount would still to be calculated later.

Bonne Eggleston, a VP for Tesla, said on X today that Matthews is a supplier who “exploited customer IP through theft or deception,” and has no place in Tesla’s ecosystem:

Tesla calls this a big win and warns other companies: “Buyer beware—don’t buy from thieves.”

Matthews hit back with a press release claiming victory. They say an arbitrator ruled they can keep selling their own DBE equipment to anyone and rejected Tesla’s request for a total sales ban. They call Tesla’s claims “nonsense” and insist their 20-year-old tech is independent. Both sides are spinning the same narrow ruling: Matthews can sell their version, but they’re blocked from using Tesla’s specific secrets.

What are Tesla’s Current Legal Options

The case isn’t over—it’s moving to the damages phase. Tesla can:

  • Push forward in court or arbitration to calculate and collect huge financial penalties (potentially $1 billion+ if willful theft is proven).
  • Enforce the permanent injunction with contempt charges, fines, or even jail time if Matthews violates it.
  • Challenge Matthews’ new patents that allegedly copy Tesla’s work, asking courts to invalidate them or add Tesla as co-inventor.
  • Seek extra damages, lawyer fees, and possibly punitive awards under the federal Defend Trade Secrets Act and California law.

Tesla could also refer evidence to federal prosecutors for possible criminal trade-secret charges (rare but serious). Settlement is always possible, but Tesla’s fiery public response suggests they want full accountability.

This isn’t just corporate drama. It shows why trade secrets matter even when Tesla open-sources some patents, confidential know-how shared in trust must stay protected. For the EV industry, it’s a reminder: steal from your biggest customer, and you risk losing everything.

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Tesla Cybercab includes this small but significant feature

The Cybercab is Tesla’s big plan to introduce fully autonomous ride-sharing in a seamless fashion. In fact, the Full Self-Driving suite was geared toward alleviating the need to manually drive vehicles.

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Credit: Tesla

Tesla Cybercab manufacturing is strikingly close, as the company is still aiming for an April start date. But small and significant features are still being identified for the first time as production units appear all over the country for testing and for regulatory events, like one yesterday in Washington, D.C.

The Cybercab is Tesla’s big plan to introduce fully autonomous ride-sharing in a seamless fashion. In fact, the Full Self-Driving suite was geared toward alleviating the need to manually drive vehicles.

This was for everyone, including the disabled, who are widely reliant on ride-sharing platforms, family members, and medical shuttles for transportation of any kind. Cybercab aims to change that, and Tesla evidently put a focus on those riders while developing the vehicle, evident in a small but significant feature revealed during its appearance in the Nation’s Capital.

Tesla Cybercab display highlights interior wizardry in the small two-seater

Tesla has implemented Braille within the Cybercab to make it easier for blind passengers to utilize the vehicle. On both the ‘Stop/Hazard Lights’ button and the Door Releases, Tesla has placed Braille so that blind passengers can navigate their way through the vehicle:

This is a great addition to the Cybercab, especially as Full Self-Driving has been partially pointed at as a solution for those with disabilities that would keep them from driving themselves from place to place.

It truly is a great addition and just another way that Tesla is showing they are making this massive product inclusive for everyone out there, including those who have not been able to drive due to not having vision.

The Cybercab is set to enter mass production sometime in April, and it will be responsible for launching Tesla’s massive plans for an autonomous ride-sharing program.

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Elon Musk

Tesla and xAI team up on massive new project

It is the latest move by a Musk company to automate, streamline, and reduce the manual, monotonous, and tedious work currently performed by humans through AI and robotics development. Digital Optimus will be capable of processing and actioning the past five seconds of a real-time computer screen video and keyboard and mouse actions.

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Credit: Grok

Elon Musk teased a massive new project, to be developed jointly by Tesla and xAI, called “Digital Optimus” or “Macrohard,” the first development under Tesla’s investment agreement with xAI.

Musk announced on X that Digital Optimus will “be capable of emulating the function of entire companies.”

It is the latest move by a Musk company to automate, streamline, and reduce the manual, monotonous, and tedious work currently performed by humans through AI and robotics development. Digital Optimus will be capable of processing and actioning the past five seconds of a real-time computer screen video and keyboard and mouse actions.

Essentially, it will be an AI version of a desk worker in many capacities, including accounting, HR tasks, and others.

Musk said:

“Grok is the master conductor/navigator with deep understanding of the world to direct digital Optimus, which is processing and actioning the past 5 secs of real-time computer screen video and keyboard/mouse actions. Grok is like a much more advanced and sophisticated version of turn-by-turn navigation software. You can think of it as Digital Optimus AI being System 1 (instinctive part of the mind) and Grok being System 2. (thinking part of the mind).”

Its key applications would be used for enterprise automation, simulating entire companies, high-volume repetitive tasks, and potentially, future hybrid use with the Optimus robot, which would handle physical tasks, while Digital Optimus would handle the clerical work.

Tesla announces massive investment into xAI

The creation of a digital AI suite like Digital Optimus would help companies save time and money, as well as become more efficient in their operations through massive scalability. However, there will undoubtedly be concerns from people who are skeptical of a fully-integrated AI workhorse like this one.

From an energy consumption perspective and just a general concern for the human workforce, these types of AI projects are polarizing in nature.

However, Digital Optimus would be a great digital counterpart to Tesla’s physical Optimus robot, as it would be a hyper-efficient addition to any company that is looking for more production for less cost.

Musk maintains that there is no other company on Earth that will be able to do this.

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