Connect with us

News

SpaceX’s Starship comes to life for the first time in lead-up to launch debut

SpaceX's Starship Mk1 prototype has come alive for the first time ever during what is believed to be a pressurization test. (LabPadre)

Published

on

For the first time ever, SpaceX has pressurized Starship Mk1’s building-sized propellant tanks, a critical test that culminated in the rocket prototype essentially taking its first ‘breaths’.

An anthropomorphization sometimes used to describe the venting launch vehicles often exhibit while during and after fueling, Starship Mk1’s so-called ‘breaths’ occurred around 5:59 pm CST (23:59 UTC). Those first vents came after roughly an hour or two spent performing several different pressurization cycles, observable due to the fact that Starship’s stainless steel tanks visibly smoothed out as pressure increased.

Taken 10 or so minutes apart, these screenshots from LabPadre’s 24/7 livestream show the subtle differences between Starship after pressurization. (LabPadre)

Due to the typical distances Starship is viewed from and the nature of the mirror-finished stainless steel SpaceX has chosen to build the next-generation launch vehicle out of, the exterior of Starship prototypes can produce a reflection that looks bumpy and disjointed. This has lead many a layperson to incorrectly assume that SpaceX’s Starship prototypes are thus shoddily built. In reality, viewed from afar, the tiniest hint of surface heterogeneity on a mirror can dramatically change what is reflected on its surface.

Even at the thinness of Starship Mk1’s liquid oxygen and methane tanks, stainless steel is still extremely strong, but pressurizing the vehicle’s tanks can clearly counteract a significant portion of the slight imperfections in their curvature.

Starship Mk1 produced a jet of gas longer than its own width, visible from a webcam located a dozen or so miles away.

Although it’s now clear that SpaceX did in fact perform some kind of pressurization test with Starship Mk1, it remains to be seen what exactly the nature of that testing was. First and foremost, SpaceX did establish significant roadblocks almost six hours before testing began, and company workers vacated the launch site several hours before visible Starship pressurization and venting. Fairly soon after that vent, workers returned to the pad and may or may not have been present during additional (but more subdued) venting activity.

Most importantly, November 18th’s testing featured a sum total of zero visible activity at SpaceX’s nearby flare stack, a mechanism used to burn waste methane gas to prevent dangerous buildups at worksites (or launch pads). This almost certainly means that methane (gaseous or liquid) played no role in pressurizing Starship Mk1’s propellant tanks.

Starship Mk1 stands vertical during pressurization testing on November 18th. (NASASpaceflight – bocachicagal)

Altogether, that likely means that Monday’s proof test was not a wet dress rehearsal (WDR), a term used to describe the process of testing a launch vehicle by fully fueling it and performing a countdown identical to a real launch – but without engine ignition or liftoff. Instead, SpaceX likely began the day’s testing by pressurizing Starship several times with a neutral gas like nitrogen or helium, while gaseous oxygen is also a possibility but is significantly less likely. Simply by using pressure sensors on Starship and knowing the volume of gas that is being loaded, SpaceX could likely determine whether the prototype has any leaks.

The major vent around 6 pm local time could have simply been Starship venting that pressurant gas, which would explain why there was just a single large, observable vent. When dealing with cryogenic liquid propellant, those supercool liquids gradually heat up, causing a portion to boil and turn into gas, gas that launch vehicles then vent intermittently to prevent overpressure events (i.e. explosions). Starship Mk1 only visibly vented once, although there may have also been some additional venting even after technicians returned to the launch site (another sign that the pressurant was neither toxic or combustible).

Advertisement
-
Three snapshots of SpaceX’s mysterious Starship spraying activities taken from SPadre’s 24/7 livestream. (SPadre)

Oddly, shortly after SpaceX workers returned to the launch pad, they appeared to begin spraying down Starship Mk1 with a large volume of water or foam, producing clouds of mist as large as Starship itself. This came as a total surprise and why it’s being done is entirely unclear. Possible explanations include simply rinsing Starship (but why and why now?), checking its tanks for leaks, applying industrial quantities of WD40 (used to protect stainless steel from rust), or maybe even testing how Starship stands up to ice (extremely unlikely as it would need to be filled with a cryogenic liquid to be cold enough).

Perhaps the morning light will bring some answers. All things considered, as long as the mysterious spraying is not indicative of any serious issues or concerns with Starship Mk1, SpaceX may now be ready to put the prototype through a true propellant loading test, potentially filling its tanks with as much as 1200 metric tons (2.65 million pounds) of liquid oxygen and methane. If or when Starship passes that test, it’s next trial will be the very first triple-Raptor-engine static fire test. For now, we wait.

Check out Teslarati’s Marketplace! We offer Tesla accessories, including for the Tesla Cybertruck and Tesla Model 3.

Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

Advertisement
Comments

News

Tesla Semi catches fire in California: what we know

Published

on

Credit: KTVU

A Tesla Semi caught fire in Hayward, California, which caused both directions of traffic to shut down for hours before being completely reopened early on Wednesday, the California Highway Patrol said.

The fire occurred just after 5:30 local time in Hayward on Tuesday, as the Semi caught fire in the southbound lanes of I-880 before CHP officials made the decision to shut down both lanes of traffic due to potential risks from hazardous chemical smoke.

There were no injuries reported.

The cause of the fire is currently unknown, as neither Tesla nor the CHP have not determined a cause.

However, some images taken before the Semi was completely destroyed by the fire seem to indicate this might have been an older unit, as it appears to be one of the designs that Tesla shipped as part of its pilot program, before revising it and starting mass production just a month ago.

At the time of publication, CHP had not returned our request for a comment for additional details, including the Semi involved and any potential collaboration on an investigation between the CHP and Tesla. We will update this story when we hear back from them.

The southbound lanes were reopened at 3:30 a.m. on Wednesday, with the northbound lanes opening last night a few hours after the fire began. The CHP did state that the lithium batteries were “incredibly difficult to extinguish,” according to NBC Bay Area.

The truck’s driver said that the Semi caught fire, but he did not have an explanation.

An estimated 5,000 to 7,000 semi-truck and large commercial vehicle fires occur on U.S. roadways every year.

Continue Reading

News

Tesla’s ‘Emergency Drive Away’ function gets its first use in the real world

Published

on

Credit: Tesla

Tesla’s launch of the “Emergency Drive Away” function a few months back offered owners a safe option to evacuate an area if they were in reasonable danger. The function finally got its first use in the real world, but it appears it was by mistake.

A video shared by u/Joshalander in the r/TeslaLounge subreddit recorded the instance from his vehicle and said the incident took place in Austin this past weekend during the city’s F1 Race.

“Was charging around 6 AM this past Sunday in Austin before heading to the F1 race and heard a pop. Looked over and saw the new emergency drive-away feature in action. Genuinely felt bad for the dude when he got out and realized what happened, since he looked exhausted and only seemed to half-read the prompts.”

Emergency Drive Away unlatches the Supercharger connector from the vehicle, but still causes damage to both the car and the Supercharger. Tesla has said that it will cost up to $25,000 in repairs to have everything fixed back to normal.

Additionally, the company said that if it were not used in an emergency situation, the driver of the vehicle who activated the Emergency Drive Away feature would be responsible for all repair costs.

Tesla constitutes the following situations as reasonable justifications for activating the feature:

  • You face an immediate threat to your life or personal safety.
  • You must leave the area immediately.
  • Exiting the vehicle is unsafe.
  • Unplugging the charge connector would unreasonably delay your departure or expose you to a risk to your personal safety.

After using the feature, Tesla requires the driver to schedule Service so the car can be inspected.

Continue Reading

News

Tesla’s Cybercab battery design could make robotaxis even cheaper

Tesla built the Cybercab’s battery pack with spare room for a future switch to LFP.

Published

on

By

Tesla built the Cybercab’s battery pack with empty space inside it on purpose, and the reason points to a cheaper robotaxi down the road.

Robert Sumpf, Tesla’s director of mechanical design engineering for battery modules and packs, said the extra room beside and beneath the Cybercab’s modules was left there so the company can move to lithium iron phosphate cells later. “So, we protected this pack to go to an even lower energy dense chemistry as we scale and need to bring LFP into the platform,” Sumpf said in a Cybercab deep dive with Munro Live.

The Cybercab runs on Tesla’s own 4680 cells with a nickel chemistry today. LFP cells store less energy for their size, so a straight swap would cut range. The reserved space lets Tesla add more LFP cells to make up the difference. In return, Tesla would get cells that cost less, run cooler and survive more charge cycles. LFP became the most used EV battery chemistry in the world last year.

Not all of that room was planned for a chemistry change. Lars Moravy, Tesla’s Vice President of Vehicle Engineering, said part of it exists because “we didn’t need as many batteries as we thought we did.” Tesla told Sandy Munro in early 2025 that it was targeting a Cybercab pack under 50 kWh with close to 300 miles of range.

The pack also breaks from the structural design Tesla used in some Model Y and Cybertruck builds. Instead of potting hundreds of cells into one block, the Cybercab uses four separate, individually sealed modules, so a bad module can be replaced without scrapping the whole pack. Sumpf was blunt about the older approach, giving the Model Y structural battery “a grade D” because it was hard to build and nearly impossible to repair. He estimated a fully structural pack gains about 10% more cell volume, but said “the issue is the service cost.”

Advertisement
-

That cost matters more for a car that rarely sits parked. Cybercab chief engineer Eric Earley said replacing an entire pack “before half a million miles is a killer on cost,” which is why remanufacturing and serviceability were built into the design from the start.

The same Munro Live tour produced Moravy’s admission that the Cybercab line at Giga Texas is now outpacing Robotaxi deployments, along with a look at the robotaxi’s unorthodox paint process. Tesla is aiming to deliver the first Cybercabs to outside customers by the end of 2026, though Elon Musk has said the vast majority will stay owned by Tesla and run as a transport service.

Sumpf did not give a date for an LFP version, name a cell supplier or say how a chemistry change would affect range. For now, the 4680 cars keep piling up: Texas DMV records from Tuesday list 544 Cybercabs authorized for Tesla’s Robotaxi fleet, more than the 507 Model Ys on the same roster for the first time.

Continue Reading