News
SpaceX’s Starship comes to life for the first time in lead-up to launch debut
For the first time ever, SpaceX has pressurized Starship Mk1’s building-sized propellant tanks, a critical test that culminated in the rocket prototype essentially taking its first ‘breaths’.
An anthropomorphization sometimes used to describe the venting launch vehicles often exhibit while during and after fueling, Starship Mk1’s so-called ‘breaths’ occurred around 5:59 pm CST (23:59 UTC). Those first vents came after roughly an hour or two spent performing several different pressurization cycles, observable due to the fact that Starship’s stainless steel tanks visibly smoothed out as pressure increased.
Due to the typical distances Starship is viewed from and the nature of the mirror-finished stainless steel SpaceX has chosen to build the next-generation launch vehicle out of, the exterior of Starship prototypes can produce a reflection that looks bumpy and disjointed. This has lead many a layperson to incorrectly assume that SpaceX’s Starship prototypes are thus shoddily built. In reality, viewed from afar, the tiniest hint of surface heterogeneity on a mirror can dramatically change what is reflected on its surface.
Even at the thinness of Starship Mk1’s liquid oxygen and methane tanks, stainless steel is still extremely strong, but pressurizing the vehicle’s tanks can clearly counteract a significant portion of the slight imperfections in their curvature.
Although it’s now clear that SpaceX did in fact perform some kind of pressurization test with Starship Mk1, it remains to be seen what exactly the nature of that testing was. First and foremost, SpaceX did establish significant roadblocks almost six hours before testing began, and company workers vacated the launch site several hours before visible Starship pressurization and venting. Fairly soon after that vent, workers returned to the pad and may or may not have been present during additional (but more subdued) venting activity.
Most importantly, November 18th’s testing featured a sum total of zero visible activity at SpaceX’s nearby flare stack, a mechanism used to burn waste methane gas to prevent dangerous buildups at worksites (or launch pads). This almost certainly means that methane (gaseous or liquid) played no role in pressurizing Starship Mk1’s propellant tanks.
Altogether, that likely means that Monday’s proof test was not a wet dress rehearsal (WDR), a term used to describe the process of testing a launch vehicle by fully fueling it and performing a countdown identical to a real launch – but without engine ignition or liftoff. Instead, SpaceX likely began the day’s testing by pressurizing Starship several times with a neutral gas like nitrogen or helium, while gaseous oxygen is also a possibility but is significantly less likely. Simply by using pressure sensors on Starship and knowing the volume of gas that is being loaded, SpaceX could likely determine whether the prototype has any leaks.
The major vent around 6 pm local time could have simply been Starship venting that pressurant gas, which would explain why there was just a single large, observable vent. When dealing with cryogenic liquid propellant, those supercool liquids gradually heat up, causing a portion to boil and turn into gas, gas that launch vehicles then vent intermittently to prevent overpressure events (i.e. explosions). Starship Mk1 only visibly vented once, although there may have also been some additional venting even after technicians returned to the launch site (another sign that the pressurant was neither toxic or combustible).
Oddly, shortly after SpaceX workers returned to the launch pad, they appeared to begin spraying down Starship Mk1 with a large volume of water or foam, producing clouds of mist as large as Starship itself. This came as a total surprise and why it’s being done is entirely unclear. Possible explanations include simply rinsing Starship (but why and why now?), checking its tanks for leaks, applying industrial quantities of WD40 (used to protect stainless steel from rust), or maybe even testing how Starship stands up to ice (extremely unlikely as it would need to be filled with a cryogenic liquid to be cold enough).
Perhaps the morning light will bring some answers. All things considered, as long as the mysterious spraying is not indicative of any serious issues or concerns with Starship Mk1, SpaceX may now be ready to put the prototype through a true propellant loading test, potentially filling its tanks with as much as 1200 metric tons (2.65 million pounds) of liquid oxygen and methane. If or when Starship passes that test, it’s next trial will be the very first triple-Raptor-engine static fire test. For now, we wait.
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News
NASA taps SpaceX for more astronaut missions as Boeing Starliner remains grounded
NASA just gave SpaceX a $946 million contract for three more astronaut missions through 2030.
NASA has awarded SpaceX a $946 million contract modification covering three more astronaut missions to the International Space Station, according to an announcement the agency published Friday. The award adds Crew-15, Crew-16, and Crew-17 to SpaceX’s existing Commercial Crew Transportation Capability contract, bringing the agreement’s total value to $5.92 billion across 17 flights.
SpaceX confirmed the award on X, writing that it was excited for Falcon 9 and Dragon to launch NASA’s Crew-15, 16, and 17 missions to the Space Station from Florida. The new missions cover ground, launch, in orbit, and return operations, along with cargo transport and a lifeboat capability while docked at the station, and the period of performance runs through 2030.
We’re excited for Falcon 9 and Dragon to launch @NASA’s Crew-15, 16, and 17 missions to the @Space_Station from Florida https://t.co/Qm16vVK9F3 pic.twitter.com/drg3s7GtuM
— SpaceX (@SpaceX) September 18, 2026
The award follows a notice of intent NASA issued in May, when the agency first signaled it would purchase up to six additional post certification missions from SpaceX. Teslarati covered that filing at the time, noting NASA cited technical issues and schedule delays encountered by Boeing as a driving factor. Friday’s contract modification locks in three of those six missions, with the remaining three left open for NASA to award later, potentially to Boeing if Starliner clears certification.
Boeing’s CST-100 Starliner has still not flown an operational crew rotation mission for NASA. The spacecraft’s most recent crewed test flight in 2024 ended without the astronauts returning aboard Starliner, and the company has spent the time since working through thruster problems. SpaceX President Gwynne Shotwell said this week that SpaceX is not retiring Crew Dragon today, for sure, while stopping short of committing to fly it past 2030.
Crew-12 is currently docked at the space station, and NASA has said Crew-13 is targeting a launch in the coming weeks. The newly awarded Crew-15 through Crew-17 missions extend SpaceX’s role as NASA’s primary way of getting astronauts to and from orbit well into the back half of the decade, regardless of what happens with Starliner or Starship in the meantime.
Investor's Corner
New drone video shows Tesla’s Optimus Factory reaching a turning point
New drone footage shows Tesla’s dedicated Optimus factory steel frame nearing completion at Giga Texas.
Tesla’s dedicated Optimus factory at Gigafactory Texas is closing in on a finished steel frame, according to drone footage posted Thursday afternoon by longtime site observer Joe Tegtmeyer. In the video, Tegtmeyer said structural steel assembly is now about five column grids away from reaching the building’s north perimeter beam, putting the primary skeleton in its final stretch roughly six months after Tesla broke ground on the North Campus site in late March.
The Giga Texas Optimus Factory latest update … construction keeps moving fast!
Steel assembly is now only about 5 column grids from the north perimeter beam. Concrete is going in on the three upper floors, rebar is still being laid for more pours, and footing / grade-beam work… pic.twitter.com/qvFPvwnYzW
— Joe Tegtmeyer 🚀 🤠🛸😎 (@JoeTegtmeyer) September 17, 2026
Tegtmeyer’s footage shows concrete already going in on three upper floors while crews continue laying rebar and pouring grade beam footings at ground level. That kind of parallel work, steel rising at one end of the site while concrete sets at the other, is a scheduling approach Tesla used at the original Giga Texas building and appears to be repeating here to save time before the plant’s targeted 2027 production start.
Teslarati has tracked the building’s progress since Tesla confirmed construction was officially underway in May, when the first steel structure went up on what was then bare, reclaimed land. The facility is part of a more than 5.2 million square foot expansion of Giga Texas’s North Campus that Tesla has said will eventually run nearly the length of the existing vehicle factory, over 4,000 feet, while sitting somewhat narrower. Musk has pegged the long term output target at 10 million Optimus units a year once the line is running at full capacity, a volume that would dwarf the one million unit pilot line Tesla is standing up separately at its Fremont, California factory.
Tesla Giga Texas to feature massive Optimus V4 production line
The Texas facility sits alongside another major buildout on the same campus. Terafab, the joint Tesla and SpaceX chip fabrication plant that will eventually supply the silicon running Optimus units in the field. Housing robot assembly and chip production on the same grounds is a deliberate supply chain decision, cutting down on the shipping and lead time that would otherwise sit between the two.
Tesla has not given an updated timeline beyond its previously stated goal of bringing high volume Optimus production online at the site in the summer of 2027. Fremont’s smaller pilot line began mass producing the current Gen 3 robot in January, with that plant expected to build tens of thousands of units this year primarily to generate the real world data Tesla needs to refine the robot’s software before Giga Texas ramps up. Six months of visible construction progress, tracked almost entirely through Tegtmeyer’s recurring drone flights, gives the clearest outside look yet at how seriously Tesla is treating that 2027 deadline.
Investor's Corner
Tesla and SpaceX take “Terafab” Trademark fight to Federal Court
Tesla and SpaceX sue a small Illinois firm after cease and desist letters over Terafab.
Tesla and SpaceX are asking a federal judge to rule that their planned Terafab chip factory does not infringe a small Illinois company’s trademark, a request that arrives only after months of quiet negotiation broke down this summer.
The dispute traces to May 18, when Tesla filed three U.S. trademark applications for “Terafab” and “Tesla Terafab,” covering semiconductor chips and related chip making services. TERA-print LLC, a nanotechnology company that has held a federal trademark for “Tera-Fab” since 2021, responded five days later with a cease and desist letter. According to the lawsuit, first reported by Reuters, TERA-print argued that Tesla and SpaceX’s use of “Terafab” would confuse consumers familiar with its own trademark, which covers a desktop photolithography printer sold to researchers for sensor and bioengineering work.
What stands out in the filing is the timing of TERA-print’s own paperwork. One day before sending that cease and desist letter, on May 22, TERA-print applied to expand its existing registration to cover semiconductor materials, silicon chips, nanoelectronic devices and AI design services, categories it had not previously claimed. Tesla and SpaceX call that filing opportunistic in their complaint, noting it arrived two months after Tesla’s public Terafab announcement and just days after Tesla’s own trademark applications went in.
Elon Musk launches TERAFAB: The $25B Tesla-SpaceXAI chip factory that will rewire the AI industry
By June 10, TERA-print was threatening to sue for federal trademark infringement, false designation of origin and unfair competition, the complaint states. Rather than wait to be sued, Tesla, SpaceX and SpaceXAI met with TERA-print six separate times between June and August trying to resolve the dispute directly. Those talks collapsed, and the companies filed for declaratory judgment this week in the U.S. District Court for the Western District of Texas, asking a judge to find that “Terafab” does not infringe TERA-print’s mark before TERA-print can file a claim of its own.
TERA-print isn’t backing down. The company told PCMag it discussed a settlement with Tesla as recently as September 2 and feels misled by what it called Tesla’s professed interest in settling. Its CTO, Andrey Ivankin, said TERA-print holds a Defense Department contract to fabricate semiconductors and partially owns Mattiq Inc., an AI company built on TERA-print’s products, and that the company will vigorously defend its rights.
Tesla and SpaceX argue the overlap is superficial. Terafab is planned as a $16.8 billion complex spanning roughly 100 million square feet at the Grimes County site SpaceX confirmed last month, built to produce chips for Optimus robots, Tesla’s AI computing needs and SpaceX’s orbital data center ambitions, a scale and purpose the companies say no reasonable consumer would confuse with a tabletop lab printer. TERA-print’s product line has stayed focused on lithography tools for biological and sensor research since it registered its mark in 2021.
The trademark fight is the second legal dispute tied to the Terafab project in the past week, following a separate SpaceX suit aimed at keeping company records about the facility out of public view, as KBTX reported. Whether construction proceeds under the Terafab name now depends on a federal judge in Austin.
NASA taps SpaceX for more astronaut missions as Boeing Starliner remains grounded
New drone video shows Tesla’s Optimus Factory reaching a turning point
