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SpaceX Starship just aced another explosive tank test and Elon Musk has the results [video]

SpaceX's second Starship 'test tank' is pictured here shortly before it was successful pressurized until it exploded. (NASASpaceflight - bocachicagal)

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5 years ago

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SpaceX has successfully repaired a leak in a Starship prototype, filled the giant tank with an ultra-cold liquid, and pressurized it until it (spectacularly) popped — and Elon Musk has the preliminary results.

Designed to determine the quality and capabilities of SpaceX’s current manufacturing and integration procedures, the company technically performed its first explosive Starship test back in November 2019, when it decided that the first full-scale prototype – Starship Mk1 – was not fit to fly. Instead of entering the final stages of assembly with a vehicle that SpaceX simply couldn’t be sure would survive the rigors of even a low-stress flight test, the massive vehicle’s tank section was installed at the company’s South Texas launch facilities and pressurized with liquid nitrogen until it burst.

Built almost entirely unprotected on the South Texas coast, Starship Mk1 simply wasn’t up to the standards needed for SpaceX to trust that the giant rocket would survive the stresses of flight. Much like Falcon 9, Starship and its Super Heavy booster will be structurally stable while their tanks are empty, but a great deal of additional (and absolutely critical) structural strength will be added by pressurizing those tanks with a combination of liquid and gaseous propellant. Achieving the required pressures, however, can be a major challenge and the purpose of test tanks like the one above is to prove that the company is up to the challenge. According to Elon Musk, after tonight’s test, SpaceX almost certainly is.

In all truthfulness, the real start of explosive Starship pressure testing actually happened all the way back in 2017 when SpaceX intentionally pressurized a vast 12m-diameter (40 ft) carbon composite tank until it popped. Back then, Starship was known as Big Falcon Rocket (BFR) and was designed to use carbon fiber composites for nearly all of its structure — propellant tanks included.

According to CEO Elon Musk, said carbon composite tank met SpaceX’s expectations (i.e. the necessary pressures for flight) and was pushed to 2.3 bar (33 psi) before it burst in a rather spectacular fashion, launching almost 100 m (300 ft) into the air. Around 2.5 years after that test, it’s believed that Starship Mk1 reached something like 3-5 bar before it popped, and Musk recently revealed that the new steel Starship and Super Heavy designs will require tanks pressures of at least 6 bar (90 psi) to survive the stresses of orbital flight.

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Thankfully, although Starship Mk1 didn’t achieve those necessary pressures, the prototype was effectively a worst-case scenario for manufacturing and assembly, revealing the rather unsurprising reality that SpaceX needed to improve its uniquely sparse methods of production and assembly. Although the stainless steel SpaceX settled on for Starship is much more tolerant than aluminum or most other metals when it comes to welding, steel welds still suffer if exposed to more than a minor breeze, as wind will cause the welded metal to cool less than uniformly.

SpaceX technicians install one of Starship Mk1's final ring sections on August 7th. On September 14th, a similar milestone took place with a combined ring and tank dome. (NASASpaceflight - bocachicagal)
Starship Mk1 was built almost entirely out in the open, with the vast majority of welding being done in situ (on the fly). (NASASpaceflight – bocachicagal)
Starship Mk1 is pictured here four days before its final test. (NASASpaceflight – bocachicagal)

With the latest series of steel Starship tank prototypes, SpaceX has significantly improved its production infrastructure, finally offering at least a semblance of protection against the elements. Based on the first test tank’s explosive performance on January 10th, those improvements have paid dividends. According to Musk, test tank #1 made it all the way to 7.1 bar (105 psi) before it burst and test tank #2 reportedly did even better.

Meanwhile, SpaceX’s South Texas team has already finished and partially tested a second Starship test tank, ultimately reaching 7.5 bar with water before a small leak sprung on January 27th. Over the last 24 hours, technicians have worked to repair the apparently minor damage and began filling the Starship tank with ultra-cold liquid nitrogen (boiling point: -196°C / -320°F) around 5:30 pm CST (23:30 UTC) on January 28th. After filling with liquid nitrogen, SpaceX kept the steel tank topped off for several hours. The likely purpose behind that otherwise odd move: something called cryogenic hardening. By exposing certain types of steel to liquid nitrogen temperatures, the material can be dramatically strengthened in some regards.

Starship ‘test tank’ #2 is pictured here around an hour after liquid nitrogen loading began. (NASASpaceflight – bocachicagal)

Around four hours after Tuesday evening’s testing began, the Starship tank prototype appeared to develop a significant leak in its upper dome, hemorrhaging liquid nitrogen that immediately produced large clouds after coming into contact with the South Texas air. As it turns out, whatever was observed was almost certainly not a leak: 30 or so minutes later, the tank was pressurized to failure, releasing a spectacular tidal wave of liquid nitrogen that doused the surrounding area, temporarily killing nearby floodlights and creating a near-zero-visibility storm of fog.

We’ll have to wait for dawn tomorrow to see the extent of the damage, but it appears that Test Tank #2’s demise was dramatically more violent than its predecessor — a largely expected side effect of performing the pressure test with a cryogenic liquid. In fact, just minutes after it appeared to fail, Elon Musk revealed that the second test tank had burst around 8.5 bar (~125 psi), soundly trouncing all records set by earlier tests and suggesting SpaceX is unequivocally ready to begin building the first orbital Starships. Critically, Musk had previously indicated that if Starship’s tanks could survive up to 8.5 bar, SpaceX would have the minimum safety margins it needs to deem Starship safe enough for astronauts.

In other words, if Test Tank #2 really did reach 8.5 bar, SpaceX has effectively solved the biggest structural engineering challenge its Starship program faces, kicking the doors wide open for the more or less immediate mass-production of the first giant orbital-class spacecraft. As it turns out, what Musk has deemed as the first “orbital” Starship prototype – ‘SN01’ – is already under construction, and it’s safe to say that any lessons learned from January 28th’s cryogenic pressure test will be fed back into SN01 and all future prototypes.

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Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Elon Musk

Why Tesla’s Q3 could be one of its biggest quarters in history

Tesla could stand to benefit from the removal of the $7,500 EV tax credit at the end of Q3.

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2 hours ago

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July 3, 2025

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(Credit: Tesla)

Tesla has gotten off to a slow start in 2025, as the first half of the year has not been one to remember from a delivery perspective.

However, Q3 could end up being one of the best the company has had in history, with the United States potentially being a major contributor to what might reverse a slow start to the year.

Earlier today, the United States’ House of Representatives officially passed President Trump’s “Big Beautiful Bill,” after it made its way through the Senate earlier this week. The bill will head to President Trump, as he looks to sign it before his July 4 deadline.

The Bill will effectively bring closure to the $7,500 EV tax credit, which will end on September 30, 2025. This means, over the next three months in the United States, those who are looking to buy an EV will have their last chance to take advantage of the credit. EVs will then be, for most people, $7,500 more expensive, in essence.

The tax credit is available to any single filer who makes under $150,000 per year, $225,000 a year to a head of household, and $300,000 to couples filing jointly.

Ending the tax credit was expected with the Trump administration, as his policies have leaned significantly toward reliance on fossil fuels, ending what he calls an “EV mandate.” He has used this phrase several times in disagreements with Tesla CEO Elon Musk.

Nevertheless, those who have been on the fence about buying a Tesla, or any EV, for that matter, will have some decisions to make in the next three months. While all companies will stand to benefit from this time crunch, Tesla could be the true winner because of its sheer volume.

If things are done correctly, meaning if Tesla can also offer incentives like 0% APR, special pricing on leasing or financing, or other advantages (like free Red, White, and Blue for a short period of time in celebration of Independence Day), it could see some real volume in sales this quarter.

Tesla is just a shade under 721,000 deliveries for the year, so it’s on pace for roughly 1.4 million for 2025. This would be a decrease from the 1.8 million cars it delivered in each of the last two years. Traditionally, the second half of the year has produced Tesla’s strongest quarters. Its top three quarters in terms of deliveries are Q4 2024 with 495,570 vehicles, Q4 2023 with 484,507 vehicles, and Q3 2024 with 462,890 vehicles.

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Elon Musk

Tesla Full Self-Driving testing continues European expansion: here’s where

Tesla has launched Full Self-Driving testing in a fifth European country ahead of its launch.

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6 hours ago

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July 3, 2025

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Credit: Tesla

Tesla Full Self-Driving is being tested in several countries across Europe as the company prepares to launch its driver assistance suite on the continent.

The company is still working through the regulatory hurdles with the European Union. They are plentiful and difficult to navigate, but Tesla is still making progress as its testing of FSD continues to expand.

Today, it officially began testing in a new country, as more regions open their doors to Tesla. Many owners and potential customers in Europe are awaiting its launch.

On Thursday, Tesla officially confirmed that Full Self-Driving testing is underway in Spain, as the company shared an extensive video of a trip through the streets of Madrid:

The launch of Full Self-Driving testing in Spain marks the fifth country in which Tesla has started assessing the suite’s performance in the European market.

Across the past several months, Tesla has been expanding the scope of countries where Full Self-Driving is being tested. It has already made it to Italy, France, the Netherlands, and Germany previously.

Tesla has already filed applications to have Full Self-Driving (Supervised) launched across the European Union, but CEO Elon Musk has indicated that this particular step has been the delay in the official launch of the suite thus far.

In mid-June, Musk revealed the frustrations Tesla has felt during its efforts to launch its Full Self-Driving (Supervised) suite in Europe, stating that the holdup can be attributed to authorities in various countries, as well as the EU as a whole:

Tesla Full Self-Driving’s European launch frustrations revealed by Elon Musk

“Waiting for Dutch authorities and then the EU to approve. Very frustrating and hurts the safety of people in Europe, as driving with advanced Autopilot on results in four times fewer injuries! Please ask your governing authorities to accelerate making Tesla safer in Europe.”

Tesla said last year that it planned to launch Full Self-Driving in Europe in 2025.

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Elon Musk

xAI’s Memphis data center receives air permit despite community criticism

xAI welcomed the development in a post on its official xAI Memphis account on X.

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8 hours ago

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July 3, 2025

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xAI-supercomputer-memphis-environment-pushback

Elon Musk’s artificial intelligence startup xAI has secured an air permit from Memphis health officials for its data center project, despite critics’ opposition and pending legal action. The Shelby County Health Department approved the permit this week, allowing xAI to operate 15 mobile gas turbines at its facility.

Air permit granted

The air permit comes after months of protests from Memphis residents and environmental justice advocates, who alleged that xAI violated the Clean Air Act by operating gas turbines without prior approval, as per a report from WIRED. 

The Southern Environmental Law Center (SELC) and the NAACP has claimed that xAI installed dozens of gas turbines at its new data campus without acquiring the mandatory Prevention of Significant Deterioration (PSD) permit required for large-scale emission sources.

Local officials previously stated the turbines were considered “temporary” and thus not subject to stricter permitting. xAI applied for an air permit in January 2025, and in June, Memphis Mayor Paul Young acknowledged that the company was operating 21 turbines. SELC, however, has claimed that aerial footage shows the number may be as high as 35.

Critics are not giving up

Civil rights groups have stated that they intend to move forward with legal action. “xAI’s decision to install and operate dozens of polluting gas turbines without any permits or public oversight is a clear violation of the Clean Air Act,” said Patrick Anderson, senior attorney at SELC. 

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“Over the last year, these turbines have pumped out pollution that threatens the health of Memphis families. This notice paves the way for a lawsuit that can hold xAI accountable for its unlawful refusal to get permits for its gas turbines,” he added.

Sharon Wilson, a certified optical gas imaging thermographer, also described the emissions cloud in Memphis as notable. “I expected to see the typical power plant type of pollution that I see. What I saw was way worse than what I expected,” she said.

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