News
SpaceX installs second Starship-derived fuel tank at orbital launch pad
For the second time in two weeks, SpaceX has rolled a ‘Starship-derived’ propellant tank to the next-generation rocket’s first orbital launch pad, continuing a recent burst of construction activity.
Precisely two weeks ago, SpaceX rolled the first of those massive ground support equipment (GSE) propellant tanks the 1.5 miles from its Boca Chica rocket factory to a nearby launch complex. Built with the same parts, facilities, and equipment as flightworthy Starship prototypes, SpaceX’s plans to build grounded storage tanks out of rocket parts went from a complete surprise to initial hardware delivery in less than two months.
Two weeks later, SpaceX has already completed the second of at least seven similar or identical tanks that should be able to store enough propellant for two back-to-back orbital Starship launches – and a third ‘GSE’ tank is just a week or so behind it.
As previously discussed on Teslarati, SpaceX’s decision to use a literal rocket factory to build custom propellant storage tanks is surprisingly revealing with a few reasonable assumptions in place.
SpaceX is effectively taking interchangeable Starship parts, slightly tweaking a handful of them, and turning what could have been a rocket into a propellant storage tank. This is significant because relative to all other rockets in history, even including SpaceX’s own Falcon 9 and Heavy, building storage tanks with unchanged rocket parts on a rocket assembly line would be roughly akin to hiring Vincent van Gogh to paint lane lines.
The existence of self-built propellant storage tanks virtually identical to flightworthy Starship airframes all but guarantees that SpaceX is already building Starships for a few million dollars each – and possibly much less.“
Teslarati.com – 6 April 2021
Aside from potentially being dirt-cheap bulk storage tanks that all but guarantee SpaceX can produce Starship and its Super Heavy boosters for pennies on the dollar of any other rocket in history, SpaceX is quickly demonstrating that it can build a lot of them – and quickly. Parts of Starship prototypes SN17 through SN20 and Super Heavy boosters BN2 and BN3 continue to slowly trickle out of SpaceX’s factory and Starship SN16 is steadily progressing towards completion to take over wherever SN15 leaves off.
However, at least a majority of SpaceX’s focus appears to be set on mass-producing propellant storage tanks as quickly as possible in order to prepare Starship’s orbital launch pad – deep into construction – for flight tests involving Super Heavy. Just last month, following a sourced report from NASASpaceflight.com, CEO Elon Musk confirmed that SpaceX intends to attempt Starship’s first launch on a Super Heavy booster as early as July 2021 – just three months from now.
For obvious reasons, the odds are firmly stacked against SpaceX attempting Starship’s first orbital launch mere months from now, though such an attempt would still be extremely impressive if it happens in 2021 at all. To even attempt that extraordinarily ambitious feat, SpaceX will have to complete at least a barebones ‘rough draft’ of its planned orbital launch complex, including at least four Starship-style GSE tanks.
Towards that end, GSE tank #3 (GSE-3) is already more than half complete and parts of GSE-4 are in work, likely meaning that SpaceX will have enough installed propellant storage capacity for orbital Starship launch attempts less than a month from now. It remains to be seen if SpaceX will power through tanks 5 through 7 after 3 and 4 are complete, or if the focus will shift back to Starship and Super Heavy prototype production.
Either way, SpaceX is wasting no time constructing a brand new super heavy-class launch pad and a tank farm the likes of which has never been seen before. For now, we’ll have to wait and see how long it takes Starship and Super Heavy to catch up.
News
Tesla confirms that it finally solved its 4680 battery’s dry cathode process
The suggests the company has finally resolved one of the most challenging aspects of its next-generation battery cells.
Tesla has confirmed that it is now producing both the anode and cathode of its 4680 battery cells using a dry-electrode process, marking a key breakthrough in a technology the company has been working to industrialize for years.
The update, disclosed in Tesla’s Q4 and FY 2025 update letter, suggests the company has finally resolved one of the most challenging aspects of its next-generation battery cells.
Dry cathode 4680 cells
In its Q4 and FY 2025 update letter, Tesla stated that it is now producing 4680 cells whose anode and cathode were produced during the dry electrode process. The confirmation addresses long-standing questions around whether Tesla could bring its dry cathode process into sustained production.
The disclosure was highlighted on X by Bonne Eggleston, Tesla’s Vice President of 4680 batteries, who wrote that “both electrodes use our dry process.”
Tesla first introduced the dry-electrode concept during its Battery Day presentation in 2020, pitching it as a way to simplify production, reduce factory footprint, lower costs, and improve energy density. While Tesla has been producing 4680 cells for some time, the company had previously relied on more conventional approaches for parts of the process, leading to questions about whether a full dry-electrode process could even be achieved.
4680 packs for Model Y
Tesla also revealed in its Q4 and FY 2025 Update Letter that it has begun producing battery packs for certain Model Y vehicles using its in-house 4680 cells. As per Tesla:
“We have begun to produce battery packs for certain Model Ys with our 4680 cells, unlocking an additional vector of supply to help navigate increasingly complex supply chain challenges caused by trade barriers and tariff risks.”
The timing is notable. With Tesla preparing to wind down Model S and Model X production, the Model Y and Model 3 are expected to account for an even larger share of the company’s vehicle output. Ensuring that the Model Y can be equipped with domestically produced 4680 battery packs gives Tesla greater flexibility to maintain production volumes in the United States, even as global battery supply chains face increasing complexity.
Elon Musk
Tesla Giga Texas to feature massive Optimus V4 production line
This suggests that while the first Optimus line will be set up in the Fremont Factory, the real ramp of Optimus’ production will happen in Giga Texas.
Tesla will build Optimus 4 in Giga Texas, and its production line will be massive. This was, at least, as per recent comments by CEO Elon Musk on social media platform X.
Optimus 4 production
In response to a post on X which expressed surprise that Optimus will be produced in California, Musk stated that “Optimus 4 will be built in Texas at much higher volume.” This suggests that while the first Optimus line will be set up in the Fremont Factory, and while the line itself will be capable of producing 1 million humanoid robots per year, the real ramp of Optimus’ production will happen in Giga Texas.
This was not the first time that Elon Musk shared his plans for Optimus’ production at Gigafactory Texas. During the 2025 Annual Shareholder Meeting, he stated that Giga Texas’ Optimus line will produce 10 million units of the humanoid robot per year. He did not, however, state at the time that Giga Texas would produce Optimus V4.
“So we’re going to launch on the fastest production ramp of any product of any large complex manufactured product ever, starting with building a one-million-unit production line in Fremont. And that’s Line one. And then a ten million unit per year production line here,” Musk stated.
How big Optimus could become
During Tesla’s Q4 and FY 2025 earnings call, Musk offered additional context on the potential of Optimus. While he stated that the ramp of Optimus’ production will be deliberate at first, the humanoid robot itself will have the potential to change the world.
“Optimus really will be a general-purpose robot that can learn by observing human behavior. You can demonstrate a task or verbally describe a task or show it a task. Even show it a video, it will be able to do that task. It’s going to be a very capable robot. I think long-term Optimus will have a very significant impact on the US GDP.
“It will actually move the needle on US GDP significantly. In conclusion, there are still many who doubt our ambitions for creating amazing abundance. We are confident it can be done, and we are making the right moves technologically to ensure that it does. Tesla, Inc. has never been a company to shy away from solving the hardest problems,” Musk stated.
Elon Musk
Rumored SpaceX-xAI merger gets apparent confirmation from Elon Musk
The comment follows reports that the rocket maker is weighing a transaction that could further consolidate Musk’s space and AI ventures.
Elon Musk appeared to confirm reports that SpaceX is exploring a potential merger with artificial intelligence startup xAI by responding positively to a post about the reported transaction on X.
Musk’s comment follows reports that the rocket maker is weighing a transaction that could further consolidate his space and AI ventures.
SpaceX xAI merger
As per a recent Reuters report, SpaceX has held discussions about merging with xAI, with the proposed structure potentially involving an exchange of xAI shares for SpaceX stock. The value, structure, and timing of any deal have not been finalized, and no agreement has been signed.
Musk appeared to acknowledge the report in a brief reply on X, responding “Yeah” to a post that described SpaceX as a future “Dyson Swarm company.” The comment references a Dyson Swarm, a sci-fi megastructure concept that consists of a massive network of satellites or structures that orbit a celestial body to harness its energy.
Reuters noted that two entities were formed in Nevada on January 21 to facilitate a potential transaction for the possible SpaceX-xAI merger. The discussions remain ongoing, and a transaction is not yet guaranteed, however.
AI and space infrastructure
A potential merger with xAI would align with Musk’s stated strategy of integrating artificial intelligence development with space-based systems. Musk has previously said that space-based infrastructure could support large-scale computing by leveraging continuous solar energy, an approach he has framed as economically scalable over time.
xAI already has operational ties to Musk’s other companies. The startup develops Grok, a large language model that holds a U.S. Department of Defense contract valued at up to $200 million. AI also plays a central role in SpaceX’s Starlink and Starshield satellite programs, which rely on automation and machine learning for network management and national security applications.
Musk has previously consolidated his businesses through share-based transactions, including Tesla’s acquisition of SolarCity in 2016 and xAI’s acquisition of X last year. Bloomberg has also claimed that Musk is considering a merger between SpaceX and Tesla in the future.
Tesla confirms that it finally solved its 4680 battery’s dry cathode process
Tesla Giga Texas to feature massive Optimus V4 production line
