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SpaceX installs second Starship-derived fuel tank at orbital launch pad

This is getting out of hand, now there are two of them! (NASASpaceflight - bocachicagal)

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For the second time in two weeks, SpaceX has rolled a ‘Starship-derived’ propellant tank to the next-generation rocket’s first orbital launch pad, continuing a recent burst of construction activity.

Precisely two weeks ago, SpaceX rolled the first of those massive ground support equipment (GSE) propellant tanks the 1.5 miles from its Boca Chica rocket factory to a nearby launch complex. Built with the same parts, facilities, and equipment as flightworthy Starship prototypes, SpaceX’s plans to build grounded storage tanks out of rocket parts went from a complete surprise to initial hardware delivery in less than two months.

Two weeks later, SpaceX has already completed the second of at least seven similar or identical tanks that should be able to store enough propellant for two back-to-back orbital Starship launches – and a third ‘GSE’ tank is just a week or so behind it.

As previously discussed on Teslarati, SpaceX’s decision to use a literal rocket factory to build custom propellant storage tanks is surprisingly revealing with a few reasonable assumptions in place.

SpaceX is effectively taking interchangeable Starship parts, slightly tweaking a handful of them, and turning what could have been a rocket into a propellant storage tank. This is significant because relative to all other rockets in history, even including SpaceX’s own Falcon 9 and Heavy, building storage tanks with unchanged rocket parts on a rocket assembly line would be roughly akin to hiring Vincent van Gogh to paint lane lines.

The existence of self-built propellant storage tanks virtually identical to flightworthy Starship airframes all but guarantees that SpaceX is already building Starships for a few million dollars each – and possibly much less.“

Teslarati.com – 6 April 2021

Aside from potentially being dirt-cheap bulk storage tanks that all but guarantee SpaceX can produce Starship and its Super Heavy boosters for pennies on the dollar of any other rocket in history, SpaceX is quickly demonstrating that it can build a lot of them – and quickly. Parts of Starship prototypes SN17 through SN20 and Super Heavy boosters BN2 and BN3 continue to slowly trickle out of SpaceX’s factory and Starship SN16 is steadily progressing towards completion to take over wherever SN15 leaves off.

However, at least a majority of SpaceX’s focus appears to be set on mass-producing propellant storage tanks as quickly as possible in order to prepare Starship’s orbital launch pad – deep into construction – for flight tests involving Super Heavy. Just last month, following a sourced report from NASASpaceflight.com, CEO Elon Musk confirmed that SpaceX intends to attempt Starship’s first launch on a Super Heavy booster as early as July 2021 – just three months from now.

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For obvious reasons, the odds are firmly stacked against SpaceX attempting Starship’s first orbital launch mere months from now, though such an attempt would still be extremely impressive if it happens in 2021 at all. To even attempt that extraordinarily ambitious feat, SpaceX will have to complete at least a barebones ‘rough draft’ of its planned orbital launch complex, including at least four Starship-style GSE tanks.

The upper half of GSE tank #3, April 17th. (NASASpaceflight – bocachicagal)
GSE tank #3’s three-ring aft dome section and forward half are complete, leaving it just two or three stacking milestones away from completion. (NASASpaceflight – bocachicagal)
SpaceX’s custom GSE tanks are essentially Starship clones with a few minor tweaks and slightly more tank volume. Starship SN6 and GSE2 are pictured here. (NASASpaceflight – bocachicagal)

Towards that end, GSE tank #3 (GSE-3) is already more than half complete and parts of GSE-4 are in work, likely meaning that SpaceX will have enough installed propellant storage capacity for orbital Starship launch attempts less than a month from now. It remains to be seen if SpaceX will power through tanks 5 through 7 after 3 and 4 are complete, or if the focus will shift back to Starship and Super Heavy prototype production.

Either way, SpaceX is wasting no time constructing a brand new super heavy-class launch pad and a tank farm the likes of which has never been seen before. For now, we’ll have to wait and see how long it takes Starship and Super Heavy to catch up.

Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Tesla’s ‘Emergency Drive Away’ function gets its first use in the real world

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Credit: Tesla

Tesla’s launch of the “Emergency Drive Away” function a few months back offered owners a safe option to evacuate an area if they were in reasonable danger. The function finally got its first use in the real world, but it appears it was by mistake.

A video shared by u/Joshalander in the r/TeslaLounge subreddit recorded the instance from his vehicle and said the incident took place in Austin this past weekend during the city’s F1 Race.

“Was charging around 6 AM this past Sunday in Austin before heading to the F1 race and heard a pop. Looked over and saw the new emergency drive-away feature in action. Genuinely felt bad for the dude when he got out and realized what happened, since he looked exhausted and only seemed to half-read the prompts.”

Emergency Drive Away unlatches the Supercharger connector from the vehicle, but still causes damage to both the car and the Supercharger. Tesla has said that it will cost up to $25,000 in repairs to have everything fixed back to normal.

Additionally, the company said that if it were not used in an emergency situation, the driver of the vehicle who activated the Emergency Drive Away feature would be responsible for all repair costs.

Tesla constitutes the following situations as reasonable justifications for activating the feature:

  • You face an immediate threat to your life or personal safety.
  • You must leave the area immediately.
  • Exiting the vehicle is unsafe.
  • Unplugging the charge connector would unreasonably delay your departure or expose you to a risk to your personal safety.

After using the feature, Tesla requires the driver to schedule Service so the car can be inspected.

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Tesla’s Cybercab battery design could make robotaxis even cheaper

Tesla built the Cybercab’s battery pack with spare room for a future switch to LFP.

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Tesla built the Cybercab’s battery pack with empty space inside it on purpose, and the reason points to a cheaper robotaxi down the road.

Robert Sumpf, Tesla’s director of mechanical design engineering for battery modules and packs, said the extra room beside and beneath the Cybercab’s modules was left there so the company can move to lithium iron phosphate cells later. “So, we protected this pack to go to an even lower energy dense chemistry as we scale and need to bring LFP into the platform,” Sumpf said in a Cybercab deep dive with Munro Live.

The Cybercab runs on Tesla’s own 4680 cells with a nickel chemistry today. LFP cells store less energy for their size, so a straight swap would cut range. The reserved space lets Tesla add more LFP cells to make up the difference. In return, Tesla would get cells that cost less, run cooler and survive more charge cycles. LFP became the most used EV battery chemistry in the world last year.

Not all of that room was planned for a chemistry change. Lars Moravy, Tesla’s Vice President of Vehicle Engineering, said part of it exists because “we didn’t need as many batteries as we thought we did.” Tesla told Sandy Munro in early 2025 that it was targeting a Cybercab pack under 50 kWh with close to 300 miles of range.

The pack also breaks from the structural design Tesla used in some Model Y and Cybertruck builds. Instead of potting hundreds of cells into one block, the Cybercab uses four separate, individually sealed modules, so a bad module can be replaced without scrapping the whole pack. Sumpf was blunt about the older approach, giving the Model Y structural battery “a grade D” because it was hard to build and nearly impossible to repair. He estimated a fully structural pack gains about 10% more cell volume, but said “the issue is the service cost.”

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That cost matters more for a car that rarely sits parked. Cybercab chief engineer Eric Earley said replacing an entire pack “before half a million miles is a killer on cost,” which is why remanufacturing and serviceability were built into the design from the start.

The same Munro Live tour produced Moravy’s admission that the Cybercab line at Giga Texas is now outpacing Robotaxi deployments, along with a look at the robotaxi’s unorthodox paint process. Tesla is aiming to deliver the first Cybercabs to outside customers by the end of 2026, though Elon Musk has said the vast majority will stay owned by Tesla and run as a transport service.

Sumpf did not give a date for an LFP version, name a cell supplier or say how a chemistry change would affect range. For now, the 4680 cars keep piling up: Texas DMV records from Tuesday list 544 Cybercabs authorized for Tesla’s Robotaxi fleet, more than the 507 Model Ys on the same roster for the first time.

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Starlink is ‘biggest competitive advantage,’ but it’s temporary, United CEO says

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Credit: United Airlines

United Airlines CEO Scott Kirby said that SpaceX’s Starlink satellite internet is its leading competitive advantage in the U.S. airline industry. However, in recent comments, while he described the service as “the biggest competitive advantage” the carrier currently holds, he also acknowledged that the edge is temporary.

“…everybody eventually is going to have high-speed low earth orbit internet connectivity. It’s going to be a must-have. We are going to have a few years of being the only airline that has it at scale, and that’s our mission,” Kirby said. Until everyone has it, United aims to capitalize on its head start by converting trial users into long-term loyal customers.

United has moved faster than its rivals on Starlink installations. As of mid-to-late October 2026, the system was on roughly 43 percent of its fleet, with plans to reach 61 percent by year-end, 87 percent by June 2027, and full fleet coverage by the end of next year.

The airline already operates more Starlink-equipped flights than the rest of the U.S. industry combined. Los Angeles International Airport is scheduled to become United’s first 100 percent Starlink hub in the first half of 2027, and the carrier’s app will display the likelihood that any given flight has the service.

Kirby has pointed to early evidence that the offering influences booking decisions. Some passengers loyal to other airlines are already switching flights for Starlink connectivity, something the airline, along with American Airlines, has tried to leverage against competing airlines. Both companies used status-match programs, and some of those customers are pursuing company-specific credit cards, which signals an intent to stay.

Once onboard, these customers encounter the airline’s broader investments in aircraft, larger seat-back screens, oversized bins, connection tools, and a mobile app that Kirby says outperforms competitors. Wi-Fi satisfaction scores on Starlink-equipped planes have been reported to be nearly double those on aircraft with other systems.

Competitors are moving slowly to do the same. Southwest Airlines began installations in 2025 and expects to complete them soon. Delta is pursuing Amazon’s Leo system, while American expects to start Starlink work in early 2027 and has not yet detailed regional-fleet plans. This timeline gap gives United a multi-year window in which it remains the only major U.S. carrier offering Starlink at scale.

Kirby has framed the strategy as pressing that advantage while simultaneously widening gaps in other technology areas so that customers who try United for the Wi-Fi remain for the overall experience.

The approach reflects a calculated bet that superior in-flight connectivity can accelerate share gains and support longer-term financial targets, including a 10 percent pre-tax margin goal.

High-speed internet is particularly valued by premium and business travelers who can work or stream reliably. As low-Earth-orbit service becomes ubiquitous, the temporary nature of the pure connectivity edge means United’s retention will depend on whether its other product and operational improvements keep pace.

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