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SpaceX says Starship can beat ‘plasma blackout’ with Starlink antennas

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SpaceX has asked the FCC to allow Starship and its Super Heavy booster to communicate with Starlink during the rocket’s first orbital launch attempt, potentially unlocking game-changing capabilities.

Filed on June 28th, SpaceX’s Special Temporary Authority (STA) application contains a number of surprising details about the company’s plans to expand the experimental use of its Starlink satellite constellation to communicate with rockets in flight. That effort was first made public in April 2021 when a separate FCC application revealed plans to test Starlink on a Starship prototype. Starship serial number 15 (now known as Ship 15 or S15).

That particular prototype became the first of its kind to successfully launch and land in one piece on May 5th. Nothing is known about whether Starlink was actually used or how the Starship’s lone dish performed during the 10 kilometer (6.2 mi) flight test, but SpaceX’s plans to again combine both two Star– programs do offer some new lines to read between.

Relative to its first Starlink-Starship STA application, SpaceX splits no hairs in the ‘narrative’ attached to its latest request. Specifically, SpaceX repeatedly discusses the potential for Starlink to drastically improve the state of the art of routine spacecraft and launch vehicle telemetry and communications.

“SpaceX intends demonstrate high data rate communications with Starship and the Super Heavy Booster on the ground at the launch site in Starbase, TX during launch, during booster recovery, in flight, and during reentry. Starlink can provide unprecedented volumes of telemetry and enable communications during atmospheric reentry when ionized plasma around the spacecraft inhibits conventional telemetry frequencies. These tests will demonstrate Starlink’s ability to improve the efficiency and safety of future orbital spaceflight missions.

SpaceX — June 28th, 2021

In short, in the two months since SpaceX first requested permission “to operate a single user terminal…during flight tests,” the company appears to have become extremely bullish about Starlink’s potential as a solution for rocket communications. The logical conclusion is that Starlink performed well during its trials aboard Starship S15 on the ground and in flight – possibly even exceeding SpaceX’s own expectations. Simultaneously, SpaceX is in the midst of expanding efforts to certify Starlink for aviation communications and has been generally ramping up tests on aircraft, ships, and road vehicles.

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Indeed, at least in theory, the same attributes that allow Starlink to blow traditional consumer satellite communications solutions out of the water could make Starlink a boon for launch vehicle communications. That’s especially true for the test flights of experimental launch vehicles like Starship, where failure is an inevitable part of the development process. However, those launch failures are only beneficial insofar as they expand the knowledge base and allow lessons to be learned.

Falcon 9’s main telemetry antenna is visible on the booster’s interstage. (Richard Angle/BocaChicaGal)

Data, in other words, is essential, and the more data recovered from test flights, the better. Even on modern rockets, state-of-the-art telemetry usually involves maximum bandwidth on the order of a few hundred to a few thousand kilobits per second, often requiring software and compression gymnastics and uncomfortable triage to ensure that all necessary telemetry keeps flowing.

If Starlink could expand that bandwidth from a few megabits per second (Mbps) to dozens or even hundreds of Mbps, SpaceX could extract unprecedentedly widespread and high-resolution telemetry from Starship and Super Heavy during their first orbital test flight, leaving a wealth of data for likely post-flight failure analyses.

A Starship enters the Martian atmosphere in this artist’s impression. (SpaceX)

Perhaps most surprising is SpaceX’s claim that Starlink antennas could allow Starship to maintain a strong communications link throughout orbital reentry. Traditionally, all spacecraft capable of reentry produce a superheated sheath of plasma as they careen into Earth’s upper atmosphere. That plasma effectively blocks most radio waves, creating an inevitable several-minute communications ‘blackout’ for any reentering spacecraft.

If Starlink can somehow allow SpaceX to break through that ‘plasma barrier,’ it would give the company an unprecedented capability invaluable for the process of perfecting orbital Starship reentry, descent, and landing – a process Musk expects to involve several unsuccessful attempts. According to SpaceX’s FCC application, Starship’s first orbital launch and reentry attempt could occur as early as August 2021.

Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Elon Musk says SpaceX would not exist if this crucial early launch failed

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Credit: SpaceX

Elon Musk recently restated a fact that still defines SpaceX’s origin story: if Falcon 1’s fourth launch had failed, the company would not exist. The comment answered a reminder that after three consecutive losses, SpaceX had money for only one more attempt.

On X, Peter Diamandis said that the present-day acknowledgement of SpaceX’s success does not discount the rough start the company had. “Almost nobody remembers that Elon’s first rocket failed three times, and there was money for exactly only one more attempt.”

Musk said, “If the 4th launch had failed, SpaceX would not exist.”

In late 2008, the firm was nearly out of cash. Another failure would have ended payroll, closed the Hawthorne factory, and left the Falcon 9 and Dragon programs as unfinished drawings.

The first flight lifted off from Omelek Island on 24 March 2006. Thirty-three seconds later, a corroded aluminum fitting on a fuel line leaked. Kerosene ignited around the Merlin engine, control was lost, and the vehicle came apart. The small DARPA payload, FalconSAT-2, survived the short flight only to land on a storage shed near the pad. Investigators later traced the fitting to a materials mix-up that should never have reached the rocket.

Flight 2, on 21 March 2007, looked far better at first. The first stage burned cleanly and handed off to the Kestrel-powered upper stage. The vehicle crossed 100 kilometers and reached a peak of about 289 kilometers. Then propellant slosh in the second-stage tank started a circular coning motion that grew until the engine shut down. Telemetry faded as the stage tumbled, and SpaceX had reached space but not orbit. Over the next year, the team redesigned everything from the ground up, including tanks, baffles, and the new regeneratively cooled Merlin 1C.

That engine flew on Flight 3 on 2 August 2008. The first stage performed almost perfectly and reached 217 kilometers. After main-engine cutoff, leftover fuel in the cooling channels produced a faint residual thrust, roughly 10 pounds per square inch of chamber pressure. On a Texas test stand, the effect was invisible beneath ambient air pressure. In vacuum it was enough to push the spent first stage back into the second stage after separation. The stages collided, the upper stage spun, and the mission was lost. Musk later said a slightly longer delay before staging would have saved the flight.

Six weeks later, the team assembled Flight 4 from remaining parts and flew it on 28 September 2008 at 23:15 UTC. The payload was Ratsat, a 165-kilogram aluminum mass simulator built in-house. Staging was delayed so residual thrust could decay. The Kestrel ignited, the fairing split away, and nine and a half minutes after liftoff the vehicle was in orbit. After a coast, the second stage restarted, settling into a 621-by-643-kilometer path at 9.35 degrees inclination. Falcon 1 became the first privately developed liquid-fueled rocket to reach Earth orbit. Musk called the insertion “middle of the bull’s-eye.”

SpaceX restores a Falcon 1 rocket for 10th anniversary of first launch success

That success unlocked NASA’s Commercial Resupply Services award later that year. Without it, there would have been no Falcon 9, no reusable first stages, and no Dragon cargo or crew flights to the International Space Station. Launch prices would have remained far higher. Starlink’s constellation would not exist; broadband from low Earth orbit would still be a paper concept.

Ride-share markets, high launch cadence, and the current pace of lunar and Mars hardware would be years behind. Communications, Earth observation, and the cost of putting anything into space would look more like the 2000s than the 2020s.

One extra second of residual thrust in August 2008 would have written a different decade.

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Tesla surges Robotaxi fleet ahead of Cybercab launch event

Tesla’s unsupervised robotaxi fleet quietly grew sevenfold in three weeks just before Cybercab Day arrives.

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Tesla’s unsupervised Robotaxi fleet has grown far faster than the public numbers suggested, and the timing lines up with the company’s biggest autonomy showcase yet. According to data compiled by the crowdsourced Robotaxi Tracker, Tesla now has nearly 200 vehicles operating without a safety monitor across Austin, Dallas and Houston, yielding a roughly 7X increase in about three weeks.

The jump lands four days before this week’s Tesla Cybercab launch event in Austin, where the company plans to show off its purpose-built, two-seat robotaxi with no steering wheel or pedals in a live commercial setting for the first time. Stick with us on X and Facebook for live reporting from the event.

The strategic logic is straightforward. Tesla has spent the past year scaling Robotaxi in small, deliberate steps, first widening geofences, then extending operating hours, then quietly growing fleet size, usually with little advance notice. Ashok Elluswamy told investors on the Q2 earnings call that the program had logged more than 380,000 unsupervised miles with zero notable incidents, a safety record the company has leaned on to justify moving slowly. Critics have used the flip side of that caution, a fleet that appeared stuck around two dozen vehicles for months, as evidence that Tesla’s driverless ambitions were outrunning its actual deployment.

A fleet quietly scaling to nearly 200 vehicles right before Cybercab Day undercuts that argument without Tesla having to say anything about it directly. It also sets up the event to do double duty. Rather than simply introducing new hardware, Tesla can point to an operating base of unsupervised Model Ys already running at meaningful scale, then argue the Cybercab, which uses the same underlying Full Self-Driving stack according to earlier coverage of the fleet’s software upgrades, is a natural next steps. Tesla has separately been registering the two-seat Cybercabs with Texas regulators this week, with the count climbing from seven to 45 in a matter of days.

The two ramps, one in software-driven Model Y deployment and one in physical Cybercab registrations, are happening in parallel rather than in sequence. That suggests Tesla wants Thursday’s event to land as proof that the robotaxi business is already running at scale, not just a reveal of a new vehicle shape. Whether the unsupervised numbers hold up once Cybercabs start mixing into the same fleet is the detail worth watching once the event wraps.

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Tesla Cybertruck windshield protection just got cheaper

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Credit: Tesla

Tesla is lowering the monthly price of its Cybertruck Windshield Protection Plan from $35 to $25. The new rate will apply to the first payment on or after October 1, 2026. Tesla has told subscribers that all other benefits stay the same.

The plan covers unlimited repairs for chips and minor cracks on the front windshield. It also includes one full replacement every 12 months at no extra charge. Additional replacements in the same year carry a $100 deductible. Service is performed with Tesla glass and camera calibration, which matters because Autopilot and Full Self-Driving rely on those lenses behind the windshield.

There is no long-term contract. Coverage applies only to the front glass and does not include collision, vandalism, or weather damage.

The Cybertruck’s large, complex windshield has been more expensive to replace than glass on Tesla’s cars, which is why the pickup started at a higher subscription price. The $10 monthly cut reduces the annual cost from $420 to $300. Tesla has not publicly explained the change. The timing coincides with a year of claims data after the plan was extended to the Cybertruck.

Tesla sells several related protection products as monthly subscriptions through the Tesla app. The Windshield Protection Plan is also offered on other models. Model 3 and Model Y currently cost $16 a month. Those passenger-car rates are unchanged in the latest Cybertruck notice.

The Wheel and Tire Protection Plan covers road-hazard damage such as potholes, nails, and debris. Repairs are unlimited. Each wheel or tire replacement appointment has a $25 deductible. Pricing varies by model and whether the vehicle is a Performance version. Tesla is raising some of those rates on the same October 1 date.

Reported examples include Model 3 Performance moving from $16 to $24 and Model Y Performance from $20 to $24. Cybertruck wheel-and-tire coverage has been listed at $20 a month for the standard configuration.

A separate Luxe Package bundles four years of windshield coverage, wheel-and-tire coverage, and recommended maintenance on certain new Model S, Model X, and Cyberbeast orders, although the Model S and X are now defunct.

Tesla also offers an Extended Service Agreement after the basic vehicle warranty ends. That product covers many Tesla-manufactured parts rather than glass or tires. Together, the plans give owners a menu of targeted, cancel-anytime coverage instead of relying only on auto insurance.

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