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SpaceX says Starship can beat ‘plasma blackout’ with Starlink antennas

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SpaceX has asked the FCC to allow Starship and its Super Heavy booster to communicate with Starlink during the rocket’s first orbital launch attempt, potentially unlocking game-changing capabilities.

Filed on June 28th, SpaceX’s Special Temporary Authority (STA) application contains a number of surprising details about the company’s plans to expand the experimental use of its Starlink satellite constellation to communicate with rockets in flight. That effort was first made public in April 2021 when a separate FCC application revealed plans to test Starlink on a Starship prototype. Starship serial number 15 (now known as Ship 15 or S15).

That particular prototype became the first of its kind to successfully launch and land in one piece on May 5th. Nothing is known about whether Starlink was actually used or how the Starship’s lone dish performed during the 10 kilometer (6.2 mi) flight test, but SpaceX’s plans to again combine both two Star– programs do offer some new lines to read between.

Relative to its first Starlink-Starship STA application, SpaceX splits no hairs in the ‘narrative’ attached to its latest request. Specifically, SpaceX repeatedly discusses the potential for Starlink to drastically improve the state of the art of routine spacecraft and launch vehicle telemetry and communications.

“SpaceX intends demonstrate high data rate communications with Starship and the Super Heavy Booster on the ground at the launch site in Starbase, TX during launch, during booster recovery, in flight, and during reentry. Starlink can provide unprecedented volumes of telemetry and enable communications during atmospheric reentry when ionized plasma around the spacecraft inhibits conventional telemetry frequencies. These tests will demonstrate Starlink’s ability to improve the efficiency and safety of future orbital spaceflight missions.

SpaceX — June 28th, 2021

In short, in the two months since SpaceX first requested permission “to operate a single user terminal…during flight tests,” the company appears to have become extremely bullish about Starlink’s potential as a solution for rocket communications. The logical conclusion is that Starlink performed well during its trials aboard Starship S15 on the ground and in flight – possibly even exceeding SpaceX’s own expectations. Simultaneously, SpaceX is in the midst of expanding efforts to certify Starlink for aviation communications and has been generally ramping up tests on aircraft, ships, and road vehicles.

Indeed, at least in theory, the same attributes that allow Starlink to blow traditional consumer satellite communications solutions out of the water could make Starlink a boon for launch vehicle communications. That’s especially true for the test flights of experimental launch vehicles like Starship, where failure is an inevitable part of the development process. However, those launch failures are only beneficial insofar as they expand the knowledge base and allow lessons to be learned.

Falcon 9’s main telemetry antenna is visible on the booster’s interstage. (Richard Angle/BocaChicaGal)

Data, in other words, is essential, and the more data recovered from test flights, the better. Even on modern rockets, state-of-the-art telemetry usually involves maximum bandwidth on the order of a few hundred to a few thousand kilobits per second, often requiring software and compression gymnastics and uncomfortable triage to ensure that all necessary telemetry keeps flowing.

If Starlink could expand that bandwidth from a few megabits per second (Mbps) to dozens or even hundreds of Mbps, SpaceX could extract unprecedentedly widespread and high-resolution telemetry from Starship and Super Heavy during their first orbital test flight, leaving a wealth of data for likely post-flight failure analyses.

A Starship enters the Martian atmosphere in this artist’s impression. (SpaceX)

Perhaps most surprising is SpaceX’s claim that Starlink antennas could allow Starship to maintain a strong communications link throughout orbital reentry. Traditionally, all spacecraft capable of reentry produce a superheated sheath of plasma as they careen into Earth’s upper atmosphere. That plasma effectively blocks most radio waves, creating an inevitable several-minute communications ‘blackout’ for any reentering spacecraft.

If Starlink can somehow allow SpaceX to break through that ‘plasma barrier,’ it would give the company an unprecedented capability invaluable for the process of perfecting orbital Starship reentry, descent, and landing – a process Musk expects to involve several unsuccessful attempts. According to SpaceX’s FCC application, Starship’s first orbital launch and reentry attempt could occur as early as August 2021.

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Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Tesla Cybercab spotted with interesting charging solution, stimulating discussion

The port is located in the rear of the vehicle and features a manual door and latch for plug-in, and the video shows an employee connecting to a Tesla Supercharger.

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Credit: What's Inside | X

Tesla Cybercab units are being tested publicly on roads throughout various areas of the United States, and a recent sighting of the vehicle’s charging port has certainly stimulated some discussions throughout the community.

The Cybercab is geared toward being a fully-autonomous vehicle, void of a steering wheel or pedals, only operating with the use of the Full Self-Driving suite. Everything from the driving itself to the charging to the cleaning is intended to be operated autonomously.

But a recent sighting of the vehicle has incited some speculation as to whether the vehicle might have some manual features, which would make sense, but let’s take a look:

The port is located in the rear of the vehicle and features a manual door and latch for plug-in, and the video shows an employee connecting to a Tesla Supercharger.

Now, it is important to remember these are prototype vehicles, and not the final product. Additionally, Tesla has said it plans to introduce wireless induction charging in the future, but it is not currently available, so these units need to have some ability to charge.

However, there are some arguments for a charging system like this, especially as the operation of the Cybercab begins after production starts, which is scheduled for April.

Wireless for Operation, Wired for Downtime

It seems ideal to use induction charging when the Cybercab is in operation. As it is for most Tesla owners taking roadtrips, Supercharging stops are only a few minutes long for the most part.

The Cybercab would benefit from more frequent Supercharging stops in between rides while it is operating a ride-sharing program.

Tesla wireless charging patent revealed ahead of Robotaxi unveiling event

However, when the vehicle rolls back to its hub for cleaning and maintenance, standard charging, where it is plugged into a charger of some kind, seems more ideal.

In the 45-minutes that the car is being cleaned and is having maintenance, it could be fully charged and ready for another full shift of rides, grabbing a few miles of range with induction charging when it’s out and about.

Induction Charging Challenges

Induction charging is still something that presents many challenges for companies that use it for anything, including things as trivial as charging cell phones.

While it is convenient, a lot of the charge is lost during heat transfer, which is something that is common with wireless charging solutions. Even in Teslas, the wireless charging mat present in its vehicles has been a common complaint among owners, so much so that the company recently included a feature to turn them off.

Production Timing and Potential Challenges

With Tesla planning to begin Cybercab production in April, the real challenge with the induction charging is whether the company can develop an effective wireless apparatus in that short time frame.

It has been in development for several years, but solving the issue with heat and energy loss is something that is not an easy task.

In the short-term, Tesla could utilize this port for normal Supercharging operation on the Cybercab. Eventually, it could be phased out as induction charging proves to be a more effective and convenient option.

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Tesla confirms that it finally solved its 4680 battery’s dry cathode process

The suggests the company has finally resolved one of the most challenging aspects of its next-generation battery cells.

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tesla 4680
Image used with permission for Teslarati. (Credit: Tom Cross)

Tesla has confirmed that it is now producing both the anode and cathode of its 4680 battery cells using a dry-electrode process, marking a key breakthrough in a technology the company has been working to industrialize for years. 

The update, disclosed in Tesla’s Q4 and FY 2025 update letter, suggests the company has finally resolved one of the most challenging aspects of its next-generation battery cells.

Dry cathode 4680 cells

In its Q4 and FY 2025 update letter, Tesla stated that it is now producing 4680 cells whose anode and cathode were produced during the dry electrode process. The confirmation addresses long-standing questions around whether Tesla could bring its dry cathode process into sustained production.

The disclosure was highlighted on X by Bonne Eggleston, Tesla’s Vice President of 4680 batteries, who wrote that “both electrodes use our dry process.”

Tesla first introduced the dry-electrode concept during its Battery Day presentation in 2020, pitching it as a way to simplify production, reduce factory footprint, lower costs, and improve energy density. While Tesla has been producing 4680 cells for some time, the company had previously relied on more conventional approaches for parts of the process, leading to questions about whether a full dry-electrode process could even be achieved.

4680 packs for Model Y

Tesla also revealed in its Q4 and FY 2025 Update Letter that it has begun producing battery packs for certain Model Y vehicles using its in-house 4680 cells. As per Tesla: 

“We have begun to produce battery packs for certain Model Ys with our 4680 cells, unlocking an additional vector of supply to help navigate increasingly complex supply chain challenges caused by trade barriers and tariff risks.”

The timing is notable. With Tesla preparing to wind down Model S and Model X production, the Model Y and Model 3 are expected to account for an even larger share of the company’s vehicle output. Ensuring that the Model Y can be equipped with domestically produced 4680 battery packs gives Tesla greater flexibility to maintain production volumes in the United States, even as global battery supply chains face increasing complexity.

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Tesla Giga Texas to feature massive Optimus V4 production line

This suggests that while the first Optimus line will be set up in the Fremont Factory, the real ramp of Optimus’ production will happen in Giga Texas.

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Credit: Tesla/YouTube

Tesla will build Optimus 4 in Giga Texas, and its production line will be massive. This was, at least, as per recent comments by CEO Elon Musk on social media platform X.  

Optimus 4 production

In response to a post on X which expressed surprise that Optimus will be produced in California, Musk stated that “Optimus 4 will be built in Texas at much higher volume.” This suggests that while the first Optimus line will be set up in the Fremont Factory, and while the line itself will be capable of producing 1 million humanoid robots per year, the real ramp of Optimus’ production will happen in Giga Texas. 

This was not the first time that Elon Musk shared his plans for Optimus’ production at Gigafactory Texas. During the 2025 Annual Shareholder Meeting, he stated that Giga Texas’ Optimus line will produce 10 million units of the humanoid robot per year. He did not, however, state at the time that Giga Texas would produce Optimus V4. 

“So we’re going to launch on the fastest production ramp of any product of any large complex manufactured product ever, starting with building a one-million-unit production line in Fremont. And that’s Line one. And then a ten million unit per year production line here,” Musk stated. 

How big Optimus could become

During Tesla’s Q4 and FY 2025 earnings call, Musk offered additional context on the potential of Optimus. While he stated that the ramp of Optimus’ production will be deliberate at first, the humanoid robot itself will have the potential to change the world. 

“Optimus really will be a general-purpose robot that can learn by observing human behavior. You can demonstrate a task or verbally describe a task or show it a task. Even show it a video, it will be able to do that task. It’s going to be a very capable robot. I think long-term Optimus will have a very significant impact on the US GDP. 

“It will actually move the needle on US GDP significantly. In conclusion, there are still many who doubt our ambitions for creating amazing abundance. We are confident it can be done, and we are making the right moves technologically to ensure that it does. Tesla, Inc. has never been a company to shy away from solving the hardest problems,” Musk stated. 

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