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SpaceX’s second Starship hop imminent after Raptor static fire test

This photo of Starship SN5's August 4th hop debut is effectively exactly what SN6 went through - short of actually lifting off - on August 23rd. (SpaceX)

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SpaceX has successfully fired up a new Starship prototype’s Raptor engine, putting the company on track for its second Starship hop test as soon as this week.

The milestone comes not long after SpaceX Starship serial number 6 (SN6) completed its first cryogenic proof, a pressure test with liquid nitrogen (LN2) used to safely verify the structural integrity of tanks (and rockets, in particular). Measuring 9m (30 ft) wide and some 30m (~100 ft) tall, SpaceX rolled Starship SN6 from its Boca Chica, Texas factory to a nearby test and launch facility on August 11th and wrapped up its first acceptance test on August 16th.

Now, just seven days after its cryo proof, SpaceX has installed a new Raptor engine (SN29), prepared SN6 for a much riskier round of tests, and completed a static fire with said engine, leaving just one major step between the Starship and its hop debut. Of course, the process still had its fair share of hiccups.

SpaceX’s first SN6 static fire test window – published by Cameron County in the form of road closure notices – was set for 8 am to 8 pm CDT (UTC-5), August 23rd a few days after the Starship’s cryo proof. The first test attempt began around 9:30 am but was aborted soon after as SpaceX employees returned to the launch pad to (presumably) troubleshoot. The second attempt began around 2:30 pm, leaving a little less than half the test window available.

Attempt #2 very nearly managed to extract a static fire, aborting possibly a second or less before Raptor ignition around 3:41 pm. Once again, SpaceX teams returned to the pad after Starship was detanked and safed, briefly inspecting the general location of the rocket’s Raptor engine before once again clearing the pad around 6:30 pm. At long last, Starship SN6 began a smooth and fast flow that culminated in the ignition of Raptor SN29 around 7:45 pm, just 15 minutes before the end of SpaceX’s test window.

SpaceX installed Raptor SN29 on Starship SN6 on August 18th. (NASASpaceflight – bocachicagal)
Five days later, that engine came to life as part of a Starship prototype for the first time. (LabPadre)

As with all SpaceX static fires, engineers must still analyze the data produced – and possibly inspect pad or rocket hardware – to verify vehicle health before proceeding into launch operations. Unlike all other SpaceX static fires, the company doesn’t announce the results of those tests – nor the solidified launch window – during prototype development programs. In the context of iterative aerospace development, while there may be such a thing as a “good” or “bad” test, all tests – as long as they’re performed safely and produce a large quantity of usable data – are essentially successful.

As such, it’s likely for the best that SpaceX doesn’t put the public focus on the “success” of any given test. Still, it means that unofficial educated guesses are typically the only way to determine the results of any given test and how those results impact the next steps. For SN6, the very broad-strokes conclusions one can draw from unofficial livestreams suggest that the Starship’s first Raptor static fire was a success. Assuming that the unknown cause(s) of the day’s two prior aborts were minor and easily rectified, SpaceX is likely exactly on schedule for Starship SN6’s first hop attempt.

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SN6’s first flight is expected to be an almost identical copy of Starship SN5’s highly successful August 4th debut, following the same 150m (~500 ft) parabolic trajectory. Filed before SN6’s August 23rd static fire, SpaceX has penciled in Friday, August 28th for Starship SN6’s own hop debut. Thanks to the fact that SpaceX was able to complete both SN6’s cryo proof and static fire on the first day of their respective test windows, August 28th is likely well within reach. Stay tuned for updates as Starship SN6’s hop debut schedule solidifies.

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Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Tesla Optimus Gen 3 shows off a cleaner, factory-ready design in new app discovery

Renders hidden inside Tesla’s Android app show Optimus Gen 3’s design before any official reveal.

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Tesla Optimus Gen 3 [Credit: Tesla]

Tesla may have accidentally given a first look at its newest Optimus Gen 3 humanoid robot when photos were found in the Tesla smartphone app.

Design files tucked inside a recent Android version of the Tesla app appear to show the third generation humanoid robot next to the older Gen 2.5 prototype. The assets were extracted from the app package by Tesla community member @wholemars, who posted the renders on X late Tuesday night before deleting them. The Tesla Newswire reshared the side by side comparison on Wednesday, and the images have circulated widely since.

Tesla Optimus Gen 2.5 vs Gen 3 comparison via @WholeMars on X

Tesla Optimus Gen 2.5 vs Gen 3 comparison via @WholeMars on X

The files are labeled “gen3” and were built as models for Tesla app’s own interface, as validated directly by Grok to be official.

The comparison shows a robot that looks built for a factory line rather than a lab bench. Gen 2.5’s exposed mechanical linkages and gold plating on the knees and shins are gone. In their place, Gen 3 uses matte black fairings on the lower legs, paired with a more contoured champagne gold body. Flexible covers now seal the joint where the torso meets the upper thighs, keeping bearings and moving parts sealed from debris and unnecessary contact.

The body panels fit more tightly, and the hands, which Tesla has said carry 22 degrees of freedom, look far more refined than those on earlier units.

This most recent leak fills a gap Tesla has left open for most of the year. Elon Musk said on March 31 that Optimus 3 was walking around but needed “some finishing touches” before it could be shown, a delay Teslarati covered when Tesla missed its first quarter reveal target. Musk later said Tesla would hold the design back until closer to production, partly to keep competitors from copying it. No reveal date has been announced.

The app itself has been preparing for Optimus for months. In July, code in the Tesla app pointed to a dedicated robot phone key, a consent screen for collecting video and spatial data while Optimus works inside a home, and an alert system for low battery and mechanical faults. Finished 3D models of Gen 3 suggest the interface owners will eventually use is moving past placeholder code toward something Tesla intends to ship.

Manufacturing is moving in parallel. Tesla tore out the original Model S and Model X lines at Fremont this summer to make room for Optimus production, with a planned capacity of one million robots a year. At Giga Texas, the steel frame of a dedicated Optimus factory is nearing completion ahead of a targeted 2027 start, with Musk pointing to an eventual output of 10 million units annually.

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Tesla Semi lands the biggest electric truck deal in U.S. history

Tesla leads a record 2,500 truck order, but not every truck will be a Semi.

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Tesla has landed the largest electric truck order in U.S. history. ZET SCALE, a new alliance of shippers and carriers, named Tesla its primary manufacturer on Tuesday for an initial order of 2,500 electric Class 8 trucks. The deal alone would nearly double the number of electric heavy trucks operating in the country.

According to the press release from Catalyst Mobility, the nonprofit formerly known as CALSTART, Kenworth, RIDE and Volvo were also selected as secondary manufacturers that carriers can pick if their operations call for it. No split between the four brands has been published, so the exact number of Semis in the order is not yet known.

Tesla won the top slot through a competitive request for proposals. The alliance, which Catalyst Mobility runs with the Smart Freight Centre, scored bidders on price, range, charging capability and production capacity. Pooling freight demand from founding shippers, including Microsoft and PepsiCo, let every truck maker bid lower than it would for a single fleet. “The Tesla Semi is designed for lower cost per mile operations than diesel,” said Dan Priestley, director of the Tesla Semi program, as noted in the press release.

The financing is built to pull in carriers who have avoided electric trucks. ZET Financial is issuing the purchase order for all 2,500 units and will place them with fleets through a fair market value lease. The trucks will be deployed over the next few years across 10 freight hubs in Los Angeles, Stockton, Bakersfield, Seattle and Tacoma, Houston, Dallas, San Antonio, Chicago, Atlanta, and the Newark and New York area. ZET SCALE says the first order is only the opening round, with a longer term goal of 10,000 trucks or more.

Even if Tesla ends up with only a majority share, it would still be the biggest Semi deal to date. Einride’s 500 unit order in August was the previous record, and WattEV’s 370 truck order in May was the largest California deal at the time. Einride’s CEO has since said he expects all 500 trucks delivered by the end of 2027.

The announcement lands two days before Tesla formally inaugurates its Semi factory in Nevada on September 24. The 1.7 million square foot plant sits next to Gigafactory Nevada’s 4680 cell lines and is designed for 50,000 trucks a year.

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Tesla integrates Grok Bot into its vehicles for the ultimate personal assistant

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Credit: Grok

Tesla has expanded Grok from an in-car chatbot into a hands-free work assistant. On September 22, Tesla officially launched Grok Bot capability, confirming that drivers can now manage email, calendars, files, chats, and tasks by voice and then hand more ambitious errands to the AI-fueled productivity cheat code.

Grok itself is built by xAI. The new car features split into two layers: Connectors link Grok to outside accounts. Grok Bot, currently limited to SuperGrok Heavy subscribers, can complete multi-step tasks such as placing a usual coffee order, booking a reservation, or scheduling an appointment. It truly puts the driver in a nearly complete hands-free driving and productivity setting, with ironically the only task truly requiring your hands being to touch the “Start Self-Driving” button.

We were granted access to Grok Bot’s Tesla integration a few weeks back, and we’ve been able to do a handful of things with it. On a handful of occasions, we’ve used it to order food and have it ready for pickup slightly later into the evening; we’ve managed to pick up groceries after a day of errands with Grok Bot, and outside of the car, it’s helped with budgeting and even my fantasy football draft.

Tesla shows another way to utilize it: in their demo, a driver says “Hey Grok,” asks the assistant to check an inbox, and hears that a message concerns a weekend reservation. Grok then scans the calendar, reports no conflicts, and confirms the Tahoe trip is clear. It can also add check-in details to a road-trip itinerary. The point is not novelty chat. It is keeping eyes on the road, or on Full Self-Driving, while the car handles the paperwork of a trip:

This Grok rollout is not a gadget add-on as much as it is Tesla’s thesis in software form: the car should stop being a machine you operate and start being a room you occupy.

Connectors and Grok Bot treat the cabin as an office that happens to move, and that has truly been Tesla’s intention for years now. The car has slowly become an extension of a home more than a vehicle. Inbox, calendar, groceries, takeout, and reservations become voice work, not dashboard chores that you need to do before you get in your car.

Responsibility shifts from the driver to the stack, and as many Tesla owners rely on FSD for travel, Grok Bot now handles the monotony of dinner reservations or appointments.

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