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SpaceX’s second Starship hop imminent after Raptor static fire test

This photo of Starship SN5's August 4th hop debut is effectively exactly what SN6 went through - short of actually lifting off - on August 23rd. (SpaceX)

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SpaceX has successfully fired up a new Starship prototype’s Raptor engine, putting the company on track for its second Starship hop test as soon as this week.

The milestone comes not long after SpaceX Starship serial number 6 (SN6) completed its first cryogenic proof, a pressure test with liquid nitrogen (LN2) used to safely verify the structural integrity of tanks (and rockets, in particular). Measuring 9m (30 ft) wide and some 30m (~100 ft) tall, SpaceX rolled Starship SN6 from its Boca Chica, Texas factory to a nearby test and launch facility on August 11th and wrapped up its first acceptance test on August 16th.

Now, just seven days after its cryo proof, SpaceX has installed a new Raptor engine (SN29), prepared SN6 for a much riskier round of tests, and completed a static fire with said engine, leaving just one major step between the Starship and its hop debut. Of course, the process still had its fair share of hiccups.

SpaceX’s first SN6 static fire test window – published by Cameron County in the form of road closure notices – was set for 8 am to 8 pm CDT (UTC-5), August 23rd a few days after the Starship’s cryo proof. The first test attempt began around 9:30 am but was aborted soon after as SpaceX employees returned to the launch pad to (presumably) troubleshoot. The second attempt began around 2:30 pm, leaving a little less than half the test window available.

Attempt #2 very nearly managed to extract a static fire, aborting possibly a second or less before Raptor ignition around 3:41 pm. Once again, SpaceX teams returned to the pad after Starship was detanked and safed, briefly inspecting the general location of the rocket’s Raptor engine before once again clearing the pad around 6:30 pm. At long last, Starship SN6 began a smooth and fast flow that culminated in the ignition of Raptor SN29 around 7:45 pm, just 15 minutes before the end of SpaceX’s test window.

SpaceX installed Raptor SN29 on Starship SN6 on August 18th. (NASASpaceflight – bocachicagal)
Five days later, that engine came to life as part of a Starship prototype for the first time. (LabPadre)

As with all SpaceX static fires, engineers must still analyze the data produced – and possibly inspect pad or rocket hardware – to verify vehicle health before proceeding into launch operations. Unlike all other SpaceX static fires, the company doesn’t announce the results of those tests – nor the solidified launch window – during prototype development programs. In the context of iterative aerospace development, while there may be such a thing as a “good” or “bad” test, all tests – as long as they’re performed safely and produce a large quantity of usable data – are essentially successful.

As such, it’s likely for the best that SpaceX doesn’t put the public focus on the “success” of any given test. Still, it means that unofficial educated guesses are typically the only way to determine the results of any given test and how those results impact the next steps. For SN6, the very broad-strokes conclusions one can draw from unofficial livestreams suggest that the Starship’s first Raptor static fire was a success. Assuming that the unknown cause(s) of the day’s two prior aborts were minor and easily rectified, SpaceX is likely exactly on schedule for Starship SN6’s first hop attempt.

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SN6’s first flight is expected to be an almost identical copy of Starship SN5’s highly successful August 4th debut, following the same 150m (~500 ft) parabolic trajectory. Filed before SN6’s August 23rd static fire, SpaceX has penciled in Friday, August 28th for Starship SN6’s own hop debut. Thanks to the fact that SpaceX was able to complete both SN6’s cryo proof and static fire on the first day of their respective test windows, August 28th is likely well within reach. Stay tuned for updates as Starship SN6’s hop debut schedule solidifies.

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Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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NASA taps SpaceX for more astronaut missions as Boeing Starliner remains grounded

NASA just gave SpaceX a $946 million contract for three more astronaut missions through 2030.

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NASA has awarded SpaceX a $946 million contract modification covering three more astronaut missions to the International Space Station, according to an announcement the agency published Friday. The award adds Crew-15, Crew-16, and Crew-17 to SpaceX’s existing Commercial Crew Transportation Capability contract, bringing the agreement’s total value to $5.92 billion across 17 flights.

SpaceX confirmed the award on X, writing that it was excited for Falcon 9 and Dragon to launch NASA’s Crew-15, 16, and 17 missions to the Space Station from Florida. The new missions cover ground, launch, in orbit, and return operations, along with cargo transport and a lifeboat capability while docked at the station, and the period of performance runs through 2030.

The award follows a notice of intent NASA issued in May, when the agency first signaled it would purchase up to six additional post certification missions from SpaceX. Teslarati covered that filing at the time, noting NASA cited technical issues and schedule delays encountered by Boeing as a driving factor. Friday’s contract modification locks in three of those six missions, with the remaining three left open for NASA to award later, potentially to Boeing if Starliner clears certification.

Boeing’s CST-100 Starliner has still not flown an operational crew rotation mission for NASA. The spacecraft’s most recent crewed test flight in 2024 ended without the astronauts returning aboard Starliner, and the company has spent the time since working through thruster problems. SpaceX President Gwynne Shotwell said this week that SpaceX is not retiring Crew Dragon today, for sure, while stopping short of committing to fly it past 2030.

Crew-12 is currently docked at the space station, and NASA has said Crew-13 is targeting a launch in the coming weeks. The newly awarded Crew-15 through Crew-17 missions extend SpaceX’s role as NASA’s primary way of getting astronauts to and from orbit well into the back half of the decade, regardless of what happens with Starliner or Starship in the meantime.

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New drone video shows Tesla’s Optimus Factory reaching a turning point

New drone footage shows Tesla’s dedicated Optimus factory steel frame nearing completion at Giga Texas.

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Tesla’s dedicated Optimus factory at Gigafactory Texas is closing in on a finished steel frame, according to drone footage posted Thursday afternoon by longtime site observer Joe Tegtmeyer. In the video, Tegtmeyer said structural steel assembly is now about five column grids away from reaching the building’s north perimeter beam, putting the primary skeleton in its final stretch roughly six months after Tesla broke ground on the North Campus site in late March.

Tegtmeyer’s footage shows concrete already going in on three upper floors while crews continue laying rebar and pouring grade beam footings at ground level. That kind of parallel work, steel rising at one end of the site while concrete sets at the other, is a scheduling approach Tesla used at the original Giga Texas building and appears to be repeating here to save time before the plant’s targeted 2027 production start.

Teslarati has tracked the building’s progress since Tesla confirmed construction was officially underway in May, when the first steel structure went up on what was then bare, reclaimed land. The facility is part of a more than 5.2 million square foot expansion of Giga Texas’s North Campus that Tesla has said will eventually run nearly the length of the existing vehicle factory, over 4,000 feet, while sitting somewhat narrower. Musk has pegged the long term output target at 10 million Optimus units a year once the line is running at full capacity, a volume that would dwarf the one million unit pilot line Tesla is standing up separately at its Fremont, California factory.

Tesla Giga Texas to feature massive Optimus V4 production line

The Texas facility sits alongside another major buildout on the same campus. Terafab, the joint Tesla and SpaceX chip fabrication plant that will eventually supply the silicon running Optimus units in the field. Housing robot assembly and chip production on the same grounds is a deliberate supply chain decision, cutting down on the shipping and lead time that would otherwise sit between the two.

Tesla has not given an updated timeline beyond its previously stated goal of bringing high volume Optimus production online at the site in the summer of 2027. Fremont’s smaller pilot line began mass producing the current Gen 3 robot in January, with that plant expected to build tens of thousands of units this year primarily to generate the real world data Tesla needs to refine the robot’s software before Giga Texas ramps up. Six months of visible construction progress, tracked almost entirely through Tegtmeyer’s recurring drone flights, gives the clearest outside look yet at how seriously Tesla is treating that 2027 deadline.

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Tesla and SpaceX take “Terafab” Trademark fight to Federal Court

Tesla and SpaceX sue a small Illinois firm after cease and desist letters over Terafab.

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SpaceX Terafab rendering

Tesla and SpaceX are asking a federal judge to rule that their planned Terafab chip factory does not infringe a small Illinois company’s trademark, a request that arrives only after months of quiet negotiation broke down this summer.

The dispute traces to May 18, when Tesla filed three U.S. trademark applications for “Terafab” and “Tesla Terafab,” covering semiconductor chips and related chip making services. TERA-print LLC, a nanotechnology company that has held a federal trademark for “Tera-Fab” since 2021, responded five days later with a cease and desist letter. According to the lawsuit, first reported by Reuters, TERA-print argued that Tesla and SpaceX’s use of “Terafab” would confuse consumers familiar with its own trademark, which covers a desktop photolithography printer sold to researchers for sensor and bioengineering work.

What stands out in the filing is the timing of TERA-print’s own paperwork. One day before sending that cease and desist letter, on May 22, TERA-print applied to expand its existing registration to cover semiconductor materials, silicon chips, nanoelectronic devices and AI design services, categories it had not previously claimed. Tesla and SpaceX call that filing opportunistic in their complaint, noting it arrived two months after Tesla’s public Terafab announcement and just days after Tesla’s own trademark applications went in.

Elon Musk launches TERAFAB: The $25B Tesla-SpaceXAI chip factory that will rewire the AI industry

By June 10, TERA-print was threatening to sue for federal trademark infringement, false designation of origin and unfair competition, the complaint states. Rather than wait to be sued, Tesla, SpaceX and SpaceXAI met with TERA-print six separate times between June and August trying to resolve the dispute directly. Those talks collapsed, and the companies filed for declaratory judgment this week in the U.S. District Court for the Western District of Texas, asking a judge to find that “Terafab” does not infringe TERA-print’s mark before TERA-print can file a claim of its own.

TERA-print isn’t backing down. The company told PCMag it discussed a settlement with Tesla as recently as September 2 and feels misled by what it called Tesla’s professed interest in settling. Its CTO, Andrey Ivankin, said TERA-print holds a Defense Department contract to fabricate semiconductors and partially owns Mattiq Inc., an AI company built on TERA-print’s products, and that the company will vigorously defend its rights.

Tesla and SpaceX argue the overlap is superficial. Terafab is planned as a $16.8 billion complex spanning roughly 100 million square feet at the Grimes County site SpaceX confirmed last month, built to produce chips for Optimus robots, Tesla’s AI computing needs and SpaceX’s orbital data center ambitions, a scale and purpose the companies say no reasonable consumer would confuse with a tabletop lab printer. TERA-print’s product line has stayed focused on lithography tools for biological and sensor research since it registered its mark in 2021.

The trademark fight is the second legal dispute tied to the Terafab project in the past week, following a separate SpaceX suit aimed at keeping company records about the facility out of public view, as KBTX reported. Whether construction proceeds under the Terafab name now depends on a federal judge in Austin.

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