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SpaceX Starship aborts Raptor engine test, briefly catches fire

Starship SN8 is pictured here shortly before liftoff in December 2020. Largely identical, Starship SN11 is working towards its own flight test as early as this week. (SpaceX)

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Update: On March 15th, SpaceX got within milliseconds of Starship serial number 11’s (SN11) first Raptor engine test but suffered an abort just before full ignition, briefly leaving the rocket on fire.

Around 12:26 pm CDT, after an otherwise nominal static fire flow, Starship SN11 momentarily ignited one or two of its three Raptor engines’ preburners, referring to a central component that burns cryogenic liquid propellant into gas that’s ready for combustion. As with all preburner tests, intentional or otherwise, the end result looked a bit like a weak static fire and produced a small but visible amount of flame and thrust. Unlike intentional preburner tests, the static fire abort seemingly ignited something hidden inside Starship SN11’s and appeared to burn for at least another 30-40 seconds.

Starship SN8 intentionally performed a preburner test representative of SN11’s abort back in October 2020.

Raptor has proven itself to be an extremely durable engine, up to and including surviving visible onboard fires during actual Starship flight tests. Nevertheless, depending on the source of SN11’s post-abort fire and what it may or may not have burned or damaged, it’s no surprise that SpaceX ended testing for the day instead of quickly trying again, which it’s done several times prior. If the fire was largely harmless, SpaceX has already distributed notices suggesting a second attempt could happen as early as 6am to 12pm CDT (UTC-5) on Tuesday, March 16th. If more time is needed, SpaceX has the rest of the week to conduct any necessary repairs or swap out SN11’s Raptor engines.

Public documents show that SpaceX has plans to static fire and launch its latest Starship prototype within a two-day period that could begin later today.

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SpaceX shipped Starship SN11 from its Boca Chica, Texas rocket factory to test and launch facilities a mile down the road on March 8th, less than five days after Starship SN10 exploded minutes after touchdown. The very next day, SpaceX completed ambient-temperature proof testing, filling Starship with benign nitrogen gas to check for leaks and verify system health. Two days after that, Starship SN11 appeared to complete a several-hour cryogenic proof test – swapping nitrogen gas for its supercool liquid form – without issue.

Despite the seemingly successful ‘cryo proof,’ something prevented a subsequent static fire test planned on March 12th before any attempt could be made, delaying the next attempt until after the approaching weekend. An agreement between SpaceX, Cameron County, and the state of Texas currently prevents road closures (and thus rocket testing) on weekends falling between Labor Day and Memorial Day, rules meant to preserve some level of public access to Boca Chica Beach.

As a result, unless SpaceX is already ready to launch (it has waivers for three such weekend closures for launch attempts), the company has to wait until Monday even if a minor issue fixable in hours or a day or so scrubs Friday test plans. While inconvenient, it’s worth noting that the existence of that public beach and the strong regulations that protect its public domain is likely one of the only reasons the general public can still get as close as they can to SpaceX’s Boca Chica ‘Starbase’.

For whatever reason, that road closure agreement does still mean that SpaceX will (in theory) be able to test and launch any day of the week from May 31st to September 6th, save for a few holidays, effectively boosting the number of opportunities by 40% for those 14 weeks. Until then, SpaceX is doing everything it can to take full advantage of the five days a week it is allowed to test Starship prototypes. N

Notably, although Starships SN8 and SN9 both hit a few weeks of technical and regulatory snags while preparing for their high-altitude launch attempts, SpaceX has been gradually speeding up that process over time. Starship SN10, the first prototype of its kind to land in one piece, took just 33 days to go from pad arrival to liftoff and spent just 8 days between its first static fire and launch attempts. The same feats took Starship SN8 77 and 50 days, respectively, with SN9 splitting the difference at 43 days from transport to liftoff and 28 days between its first static fire and launch attempts.

Road closure requests, a safety warning for residents, and a Temporary Flight Restriction (TFR) filed with the FAA all suggest that SpaceX’s current plan is to attempt Starship SN11’s first triple-Raptor static fire between 6am and 12pm CDT on Monday, March 15th. If that test goes almost perfectly, SpaceX wants to turn the rocket around for a 10 km (6.2 mi) launch attempt on Tuesday, March 16th – the very next day. Given the past performance of high-altitude Starship prototypes, that target is decidedly ambitious and likely to incur delays, but it still reveals the true scope of SpaceX’s goals even at this early stage of development.

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If Starship SN11 does manage to launch within a few days of its first static fire attempt, SpaceX would still crush SN10’s 33-day record by a factor of three. Stay tuned for updates on Monday’s possible Starship static fire and rapid Tuesday turnaround attempt

Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Tesla’s dedicated Optimus factory construction officially underway at Giga Texas

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(Credit: Tesla)

Tesla’s dedicated factory for building up to ten million Optimus units is officially under construction at Gigafactory Texas.

Drone footage released on May 27 by Giga Texas observer Joe Tegtmeyer captures the significant milestone of the first steel structure officially standing at Tesla’s new Optimus factory on the North Campus of the facility.

Phase two of land reclamation is advancing steadily, and the progress will let the new building extend nearly the full length of the main Giga Texas factory, potentially exceeding 4,000 feet, while measuring somewhere between 50 and 70 meters narrower. Extensive foundation work is proceeding as well.

This facility forms a central element of Tesla’s broader North Campus expansion at Giga Texas. The project will add more than 5.2 million square feet of new industrial space. It sits alongside other advanced developments, including a Terafab for next-gen AI chips. The scale reflects Tesla’s commitment to transforming humanoid robotics into a core pillar of the company’s future.

Musk has said that Optimus will be the biggest product in the world on several occasions. He believes it will be Tesla’s biggest valuation contributor.

Tesla prepares to expand Giga Texas with new Optimus production plant

Tesla plans to build about 10 million robots at the site annually once it is completed, which would be about 27,000 units each day.

The Optimus plant at Giga Texas is part of Tesla’s phased strategy for Optimus manufacturing. In an effort to start production of the robot well before the Giga Texas plant is complete, Tesla ended production of the Model S and Model X vehicles, which were built in Fremont, California, to make way for initial Optimus manufacturing efforts.

Production there will start in either July or August of this year, and early units will support internal factory tasks while the team gathers real-world data to refine processes. The Gigafactory Texas facility will house a second-gen production line. It targets high-volume output starting in Summer 2027.

Musk has repeatedly described Optimus as potentially more valuable than Tesla’s entire vehicle business. Current versions are already completing minor tasks around various facilities, while Tesla continues to refine its abilities and add new features.

Tesla’s total investment could reach several billion dollars. Significant challenges lie ahead, including the creation of an entirely new manufacturing ecosystem, the refinement of AI systems for dependable autonomy, and the development of reliable supply chains for actuators, sensors, and other components.

Nevertheless, the visible progress at Giga Texas highlights Tesla’s capacity to translate ambitious concepts into physical reality.

Tesla’s Optimus factory stands as much more than a simple expansion project, as it is quite literally the second phase of what could potentially be the biggest product ever. With construction beginning, 2027 is poised to become a transformative year for Tesla, as it evolves even further from an electric vehicle leader into a pioneer of intelligent, general-purpose machines.

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Tesla teases going Plaid Mode with the Model 3

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Credit: Tesla

Tesla Vice President of Vehicle Engineering, Lars Moravy, recently revealed the company has thought about introducing a Plaid powertrain on the Model 3, but there could be some challenges involved.

On the Ride the Lightning podcast, Moravy revealed that he thinks about a Plaid Model 3 “all the time,” and it certainly has a place in Tesla’s potential lineup of future vehicles.

Now that the Plaid powertrain is technically defunct due to the newfound absence of the Model S and Model X, Tesla could find a way to reintroduce the lightning-quick trim level to its mass-market vehicles.

But there are going to be some challenges with it. Moravy said that the Model 3 Plaid would likely adopt the carbon-sleeved motors that the Model S Plaid had. However, packaging would be a major challenge, as Moravy said on the podcast, it would be a “tight engineering squeeze.”

It’s important to note that there are no active production plans for the Model 3 Plaid at this point, but it’s also worth noting that with the Model S and Model X Plaid no longer available, Tesla would likely be willing to introduce something that is even more white-knuckle than the Model 3 Performance, which already boasts a 2.9-second 0-60 MPH acceleration rate and a top speed of 163 MPH.

Of course, there is the Roadster, but we don’t know when that will exactly make it to market, and we know that, for sure, it will not be accessible to many.

Tesla unveils juicy new detail on the Roadster and hints at new unveil timeline

Tesla has prided itself in building some of the best cars out there, but they’re also interested in building cars that are simply fun to be in.

A Plaid Model 3 could truly push the limits and could end up being one of the best cars Tesla will ever build, especially if it can shave off at least half of a second from its 0-60 MPH time and increase its top speed slightly.

More than anything, the real changes will be in the ride and aerodynamics. Tesla improving things like the suspension, handling, and downforce will be the true trademarks of its Plaid powertrain; putting it in the Model 3 could be a great move for the company and for customers interested in high-end performance.

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NASA’s first human outpost on the Moon starts now – SpaceX on deck

NASA named the rovers, landers, and vendors that will build America’s first Moon Base.

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NASA has laid out its most detailed Moon Base plan to date, describing a permanent outpost near the Moon’s south pole that the agency intends to build over the coming decade as a direct stepping stone to Mars. “The Moon Base will be America’s and humanity’s first outpost on another celestial world,” NASA Administrator Jared Isaacman said, adding that every mission crewed and uncrewed “will be a learning opportunity as we return to the lunar surface, build the infrastructure to stay, and master the skills required to live and operate in one of the most demanding and dangerous environments imaginable.”

The plan is structured in three phases involving both uncrewed and crewed missions to deliver equipment, vehicles, and infrastructure to the surface, with the first three moon base missions targeted to launch before the end of 2026.

Moon Base I, targeting fall 2026, will use Blue Origin’s Blue Moon Mark 1 lander to deliver scientific instruments to the Shackleton Connecting Ridge, the same region where Artemis astronauts will land. Moon Base II will send Astrobotic’s Griffin lander carrying more than 1,100 pounds of cargo including Astrolab’s FLIP rover to begin developing mobility systems on the surface. Moon Base III will carry the Lunar Vertex science mission on Intuitive Machines’ Nova-C Trinity lander to study lunar swirls near the south pole, with ESA and Korean science payloads aboard.

Elon Musk pivots SpaceX plans to Moon base before Mars

 

On the rover side, NASA awarded Astrolab $219 million and Lunar Outpost $220 million to build the first phase of Lunar Terrain Vehicles, with both rovers targeted for deployment to the lunar surface by 2028. Astrolab’s crewed rover weighs roughly 2,000 pounds and can reach over 6 mph. Lunar Outpost’s Pegasus rover can operate autonomously or via remote control at over 9 mph. Blue Origin separately received $188 million with an option worth $280.4 million to deliver cargo landers for rover transport.

NASA also confirmed that MoonFall, a mission deploying four survey drones to scout Artemis landing sites, has selected Firefly Aerospace to build the transport spacecraft, with a 2028 launch target.

SpaceX sits at the center of that commercial layer. SpaceX holds the NASA Human Landing System contract for the Starship-derived lander that will put astronauts on the surface under Artemis IV, currently targeting 2028. Before that can happen, SpaceX must demonstrate in-orbit propellant transfer at scale, a process requiring multiple Starship tanker launches to fuel a single mission. Water ice at the lunar south pole is central to the base’s long-term viability, as it can be converted into drinking water, breathable oxygen, and rocket fuel, directly reducing dependence on Earth resupply. That resource loop becomes far more practical if Starship can land and be refueled on or near the Moon itself.

Elon Musk has publicly stated that Starship V3, which recently completed its first flight, should be capable enough for initial Mars missions. The Moon Base plan announced Tuesday is the infrastructure layer that connects everything between those two ambitions, and SpaceX is the only American company currently contracted to build the rocket that gets humans to either destination.

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