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SpaceX’s next Starship gets frosty to prepare for first launch

Starship SN9 stands in front of Starship SN8's remains - yet to be fully cleared after an explosive but successful launch debut. (NASASpaceflight - bocachicagal)

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One week after the rocket was rolled from the factory to the launch pad, SpaceX appears to have successfully put Starship serial number 9 (SN9) through two routine pre-launch tests.

On December 22nd, significantly less than two weeks after Starship SN9 suffered a significant handling or production accident that caused it to tip several degrees and impact the walls of its production facility, SpaceX wrapped up speedy repairs and transported the rocket about 1.5 miles down the road.

In some combination of a minor miracle and Starship’s exceptionally sturdy design, the rocket – standing ~50 meters (~165 ft) tall and weighing around 75 to 100 metric tons (175,000-220,000 lb) – tipped sideways onto two of its four pre-installed flaps. Despite being subjected to off-nominal forces, the far stronger structural mechanisms connecting those flaps to Starship’s main airframe were seemingly unharmed and SpaceX was able to remove and replace the crumpled control surfaces mere days after the incident.

Starship SN9 has been repaired and moved to the launch pad less than two weeks after suffering damage from a handling accident. (Space Padre Isle)

On December 28th, that work began in earnest with what is generally known as an ambient temperature pressure test, filling Starship SN9’s propellant tanks with benign air-temperature nitrogen gas. Used to check for leaks, verify basic vehicle valve and plumbing performance, and ensure a basic level of structural integrity, SN9 appeared to pass its ambient proof test without issue – albeit late in the window.

Testing wrapped up on Monday shortly after the ambient proof and was followed by the main event – a cryogenic proof test – a bit less than a day later on Tuesday. The exterior of Starship SN9 began to develop a coating of frost after SpaceX started loading its oxygen and methane tanks with liquid nitrogen around 2:30 pm CST (UTC-6). While used similarly to verify structural integrity like an ambient pressure test, a ‘cryo proof’ adds the challenge of thermal stresses to ensure that Starship can safely load, hold, and offload supercool liquids.

In SN9’s case, it’s unclear if SpaceX fully or only partially loaded the rocket’s main propellant tanks with liquid nitrogen, while a lack of frost at the tip of its nose implies that the Starship’s smaller liquid oxygen ‘header’ tank wasn’t filled as part of the test. Altogether, Starship should be capable of holding roughly 1200 metric tons of liquid nitrogen if fully loaded.

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The lack of SN9’s LOx header tank participation in Tuesday cryo proof testing is intriguing on its own, as it implies that SpaceX will either perform a second cryo proof later this week or is confident enough in LOx header tank and transfer tube performance to forgo any testing. In the latter case, SpaceX would likely just use the build-up to Starship SN9’s first Raptor static fire test as a wet dress rehearsal (WDR) and a cryo proof for the smaller tank system.

According to NASASpaceflight’s managing editor, if Monday and Tuesday’s ambient and cryo proof tests were as uneventful and successful as they seemed, SpaceX may move directly on to triple-Raptor static fire preparations. In a first, Starship SN9 was transported to the launch pad last week with two of three central Raptor engines already installed and had that missing third engine installed within a few days of arrival. SN9 is also the first Starship to attempt its first proof tests with any Raptor – let alone three – installed.

SpaceX technicians installed a third Raptor – SN49 – on Starship SN9 on December 23rd. (NASASpaceflight – bocachicagal)
Starship SN9 stands behind the remains of Starship SN8 – yet to be fully cleared after an explosive but successful launch debut. (NASASpaceflight – bocachicagal)

If SpaceX does move directly from cryo proof testing to a three-engine static fire, that will mark another first for the Starship program and signal growing confidence and a desire for speedier preflight tests – both of which will help accelerate flight testing. As of now, SpaceX has yet to cancel a road closure scheduled on Wednesday, December 30th but it’s far more likely that a trio of 8 am to 5 pm CST closures requested on January 4th, 5th, and 6th will host Starship SN9’s first static fire attempt(s). According to NASASpaceflight.com, Starship SN9 is expected to attempt a 12.5 km (~7.8 mi) launch similar or identical to SN8’s as early as a few days after that static fire. Stay tuned for updates!

Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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SpaceX issues statement on Starship V3 Booster 18 anomaly

The incident unfolded during gas-system pressure testing at the company’s Massey facility in Starbase, Texas. 

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Credit: SpaceX/X

SpaceX has issued an initial statement about Starship Booster 18’s anomaly early Friday. The incident unfolded during gas-system pressure testing at the company’s Massey facility in Starbase, Texas. 

SpaceX’s initial comment

As per SpaceX in a post on its official account on social media platform X, Booster 18 was undergoing gas system pressure tests when the anomaly happened. Despite the nature of the incident, the company emphasized that no propellant was loaded, no engines were installed, and personnel were kept at a safe distance from the booster, resulting in zero injuries.

“Booster 18 suffered an anomaly during gas system pressure testing that we were conducting in advance of structural proof testing. No propellant was on the vehicle, and engines were not yet installed. The teams need time to investigate before we are confident of the cause. No one was injured as we maintain a safe distance for personnel during this type of testing. The site remains clear and we are working plans to safely reenter the site,” SpaceX wrote in its post on X. 

Incident and aftermath

Livestream footage from LabPadre showed Booster 18’s lower half crumpling around the liquid oxygen tank area at approximately 4:04 a.m. CT. Subsequent images posted by on-site observers revealed extensive deformation across the booster’s lower structure. Needless to say, spaceflight observers have noted that Booster 18 would likely be a complete loss due to its anomaly.

Booster 18 had rolled out only a day earlier and was one of the first vehicles in the Starship V3 program. The V3 series incorporates structural reinforcements and reliability upgrades intended to prepare Starship for rapid-reuse testing and eventual tower-catch operations. Elon Musk has been optimistic about Starship V3, previously noting on X that the spacecraft might be able to complete initial missions to Mars.

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Investor's Corner

Tesla analyst maintains $500 PT, says FSD drives better than humans now

The team also met with Tesla leaders for more than an hour to discuss autonomy, chip development, and upcoming deployment plans.

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Credit: Tesla

Tesla (NASDAQ:TSLA) received fresh support from Piper Sandler this week after analysts toured the Fremont Factory and tested the company’s latest Full Self-Driving software. The firm reaffirmed its $500 price target, stating that FSD V14 delivered a notably smooth robotaxi demonstration and may already perform at levels comparable to, if not better than, average human drivers. 

The team also met with Tesla leaders for more than an hour to discuss autonomy, chip development, and upcoming deployment plans.

Analysts highlight autonomy progress

During more than 75 minutes of focused discussions, analysts reportedly focused on FSD v14’s updates. Piper Sandler’s team pointed to meaningful strides in perception, object handling, and overall ride smoothness during the robotaxi demo.

The visit also included discussions on updates to Tesla’s in-house chip initiatives, its Optimus program, and the growth of the company’s battery storage business. Analysts noted that Tesla continues refining cost structures and capital expenditure expectations, which are key elements in future margin recovery, as noted in a Yahoo Finance report. 

Analyst Alexander Potter noted that “we think FSD is a truly impressive product that is (probably) already better at driving than the average American.” This conclusion was strengthened by what he described as a “flawless robotaxi ride to the hotel.”

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Street targets diverge on TSLA

While Piper Sandler stands by its $500 target, it is not the highest estimate on the Street. Wedbush, for one, has a $600 per share price target for TSLA stock.

Other institutions have also weighed in on TSLA stock as of late. HSBC reiterated a Reduce rating with a $131 target, citing a gap between earnings fundamentals and the company’s market value. By contrast, TD Cowen maintained a Buy rating and a $509 target, pointing to strong autonomous driving demonstrations in Austin and the pace of software-driven improvements. 

Stifel analysts also lifted their price target for Tesla to $508 per share over the company’s ongoing robotaxi and FSD programs. 

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SpaceX Starship Version 3 booster crumples in early testing

Photos of the incident’s aftermath suggest that Booster 18 will likely be retired.

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Credit: SpaceX/X

SpaceX’s new Starship first-stage booster, Booster 18, suffered major damage early Friday during its first round of testing in Starbase, Texas, just one day after rolling out of the factory. 

Based on videos of the incident, the lower section of the rocket booster appeared to crumple during a pressurization test. Photos of the incident’s aftermath suggest that Booster 18 will likely be retired. 

Booster test failure

SpaceX began structural and propellant-system verification tests on Booster 18 Thursday night at the Massey’s Test Site, only a few miles from Starbase’s production facilities, as noted in an Ars Technica report. At 4:04 a.m. CT on Friday, a livestream from LabPadre Space captured the booster’s lower half experiencing a sudden destructive event around its liquid oxygen tank section. Post-incident images, shared on X by @StarshipGazer, showed notable deformation in the booster’s lower structure.

Neither SpaceX nor Elon Musk had commented as of Friday morning, but the vehicle’s condition suggests it is likely a complete loss. This is quite unfortunate, as Booster 18 is already part of the Starship V3 program, which includes design fixes and upgrades intended to improve reliability. While SpaceX maintains a rather rapid Starship production line in Starbase, Booster 18 was generally expected to validate the improvements implemented in the V3 program.

Tight deadlines

SpaceX needs Starship boosters and upper stages to begin demonstrating rapid reuse, tower catches, and early operational Starlink missions over the next two years. More critically, NASA’s Artemis program depends on an on-orbit refueling test in the second half of 2026, a requirement for the vehicle’s expected crewed lunar landing around 2028.

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While SpaceX is known for diagnosing failures quickly and returning to testing at unmatched speed, losing the newest-generation booster at the very start of its campaign highlights the immense challenge involved in scaling Starship into a reliable, high-cadence launch system. SpaceX, however, is known for getting things done quickly, so it would not be a surprise if the company manages to figure out what happened to Booster 18 in the near future.

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