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SpaceX’s next Starship gets frosty to prepare for first launch
One week after the rocket was rolled from the factory to the launch pad, SpaceX appears to have successfully put Starship serial number 9 (SN9) through two routine pre-launch tests.
On December 22nd, significantly less than two weeks after Starship SN9 suffered a significant handling or production accident that caused it to tip several degrees and impact the walls of its production facility, SpaceX wrapped up speedy repairs and transported the rocket about 1.5 miles down the road.
In some combination of a minor miracle and Starship’s exceptionally sturdy design, the rocket – standing ~50 meters (~165 ft) tall and weighing around 75 to 100 metric tons (175,000-220,000 lb) – tipped sideways onto two of its four pre-installed flaps. Despite being subjected to off-nominal forces, the far stronger structural mechanisms connecting those flaps to Starship’s main airframe were seemingly unharmed and SpaceX was able to remove and replace the crumpled control surfaces mere days after the incident.
On December 28th, that work began in earnest with what is generally known as an ambient temperature pressure test, filling Starship SN9’s propellant tanks with benign air-temperature nitrogen gas. Used to check for leaks, verify basic vehicle valve and plumbing performance, and ensure a basic level of structural integrity, SN9 appeared to pass its ambient proof test without issue – albeit late in the window.
Testing wrapped up on Monday shortly after the ambient proof and was followed by the main event – a cryogenic proof test – a bit less than a day later on Tuesday. The exterior of Starship SN9 began to develop a coating of frost after SpaceX started loading its oxygen and methane tanks with liquid nitrogen around 2:30 pm CST (UTC-6). While used similarly to verify structural integrity like an ambient pressure test, a ‘cryo proof’ adds the challenge of thermal stresses to ensure that Starship can safely load, hold, and offload supercool liquids.
In SN9’s case, it’s unclear if SpaceX fully or only partially loaded the rocket’s main propellant tanks with liquid nitrogen, while a lack of frost at the tip of its nose implies that the Starship’s smaller liquid oxygen ‘header’ tank wasn’t filled as part of the test. Altogether, Starship should be capable of holding roughly 1200 metric tons of liquid nitrogen if fully loaded.
The lack of SN9’s LOx header tank participation in Tuesday cryo proof testing is intriguing on its own, as it implies that SpaceX will either perform a second cryo proof later this week or is confident enough in LOx header tank and transfer tube performance to forgo any testing. In the latter case, SpaceX would likely just use the build-up to Starship SN9’s first Raptor static fire test as a wet dress rehearsal (WDR) and a cryo proof for the smaller tank system.
According to NASASpaceflight’s managing editor, if Monday and Tuesday’s ambient and cryo proof tests were as uneventful and successful as they seemed, SpaceX may move directly on to triple-Raptor static fire preparations. In a first, Starship SN9 was transported to the launch pad last week with two of three central Raptor engines already installed and had that missing third engine installed within a few days of arrival. SN9 is also the first Starship to attempt its first proof tests with any Raptor – let alone three – installed.
If SpaceX does move directly from cryo proof testing to a three-engine static fire, that will mark another first for the Starship program and signal growing confidence and a desire for speedier preflight tests – both of which will help accelerate flight testing. As of now, SpaceX has yet to cancel a road closure scheduled on Wednesday, December 30th but it’s far more likely that a trio of 8 am to 5 pm CST closures requested on January 4th, 5th, and 6th will host Starship SN9’s first static fire attempt(s). According to NASASpaceflight.com, Starship SN9 is expected to attempt a 12.5 km (~7.8 mi) launch similar or identical to SN8’s as early as a few days after that static fire. Stay tuned for updates!
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SpaceX just locked up a NASA record no other U.S. spacecraft can touch
SpaceX’s Crew-13 Dragon reached the ISS in under eight hours, and NASA confirmed a record.
SpaceX now owns every spot on the list of the five fastest trips a U.S. spacecraft has ever made to the International Space Station, and its newest entry beat the old mark by more than four hours.
Crew Dragon Grace docked to the forward port of the station’s Harmony module at 7:05 p.m. ET on October 1, just 7 hours and 55 minutes after lifting off from Space Launch Complex 40 at Cape Canaveral. NASA confirmed the milestone in a space station blog update, writing that the flight “marked the fastest launch‑to‑docking of a U.S. spacecraft in the history of the International Space Station.”
The previous U.S. record also belonged to Dragon. SpaceX’s uncrewed CRS-31 cargo mission reached the station in a little over 12 hours in November 2024. The fastest crewed trip before last week was Crew-11, which took 14 hours and 43 minutes in August 2025, according to Space.com.
A post that Elon Musk reposted on Monday filled out the rest of the ranking. Behind Crew-13, CRS-31 and Crew-11 sit Axiom’s Ax-2 mission at 15 hours and 35 minutes and NASA’s Crew-4 at 15 hours and 44 minutes. All five flew on Dragon.
SpaceX turned a heralding moment for Starship into its greatest
Crew-13 carried NASA astronauts Jessica Watkins and Luke Delaney, Canadian Space Agency astronaut Joshua Kutryk, and Roscosmos cosmonaut Sergey Teteryatnikov. NASA had projected a docking around 8 p.m. ET, as Teslarati reported the day before launch, and Dragon arrived nearly an hour early. Our launch day coverage noted that the flight was lined up to be the quickest Crew Dragon transit yet.
The speed came from timing more than hardware. SpaceX’s Julianna Scheiman said the station “was in an opportune spot in space,” which let Dragon start closing the gap almost immediately after reaching orbit. “This is close to the fastest it could be,” she added. Most Crew Dragon flights still take close to a day, using a series of Draco thruster burns to raise and phase their orbit before arrival.
Dragon’s next job at the station is a departure. NASA said Monday it is targeting 8:05 a.m. ET on Wednesday, October 7, for Crew-12 to undock, setting up a splashdown off the coast of California around 11:34 a.m. on Thursday. Clearing that port makes room for CRS-35, a cargo Dragon carrying the final set of iROSA solar arrays.
Dragon remains NASA’s only operational ride to the station while Boeing’s Starliner stays grounded, and the agency recently added Crew-15, Crew-16 and Crew-17 to SpaceX’s contract in a $946 million modification.
Elon Musk has acknowledged that early discussions with Taiwan Semiconductor Manufacturing Company (TSMC) could bring the company into his ambitious Terafab semiconductor project, signaling a possible partnership with the world’s leading contract chipmaker.
Musk confirmed that early talks are underway, but as of right now, they are “just discussions.” There is no confirmation of a deal nor dismissal of the possibility of one, leaving open the prospect of one of the largest advanced-chip collaborations under discussion in the U.S.
@wholemars Just discussions, but something may come of it
— Elon Musk (@elonmusk) October 3, 2026
The report that speculated on potential discussions between Terafab and TSMC comes from Tim Culpan, who outlined a few ways the collaboration could operate. One is TSMC using the project as an “anchor customer” for future facilities in Texas, potentially contributing process expertise, operational know-how, or capacity while Terafab provides capital, long-term purchase commitments, or both.
Tesla and SpaceX jointly developed the Terafab project, with Intel already participating on the tech side. Elon Musk announced the project in March, and it intends to produce more than one terawatt of AI compute capacity annually once fully built.
Company statements place the first phase at approximately $16.8 billion in cost, with later filings pointing to a total that could reach well into the tens of billions across multiple stages.
Intel joined the effort in April 2026 and is expected to supply its 14A manufacturing process for the full-scale plant.
Musk has said existing suppliers, including Samsung and TSMC, remain important for near-term needs; Tesla already has production arrangements with Samsung for AI5 and AI6 chips, but that future demand from Optimus robots, Cybercab vehicles, and planned space-based data centers will eventually exceed what the global industry can currently deliver.
Terafab is positioned as the long-term answer to that projected shortfall, and Tesla did something similar during COVID to avoid a chip shortage. This is just a much larger-scale solution.
If the partnership were to materialize, it would add TSMC’s industry-leading strategies to a project that already combines Tesla’s and SpaceX’s capital and offtake with Intel’s process technology. For now, the only public confirmation is Musk’s brief acknowledgement that conversations are occurring.
Tesla’s early strategy for charging units operating within its Robotaxi fleet reveals that the company surely has not lost any of that scrappy DNA that took it from an unlikely success story to the most valuable carmaker in the world.
An observer at a Tesla Supercharger in Austin spotted ten total Robotaxi vehicles arrive: one Cybercab and nine Model Y units. A Tesla employee was waiting at the lot and allowed each unit to park itself; every car that arrived had nobody in it.
Tesla wins FCC approval for wireless Cybercab charging system
The Tesla employee would walk around and plug each car in, adjusting the parking if needed:
So look at what I found. This is how Tesla charges unsupervised robotaxis at a public supercharger. Here is a driverless Cybercab showing up with no one in it. There are 9 other Model Ys that showed up too. A Tesla employee is walking around and plugging each of them in. She also moves the cars if they are not positioned well enough to charge. I love this process. One person charges multiple robotaxis at once
— Abhimanyu Yadav (@WorldlyReviewer) October 3, 2026
It’s a very interesting strategy, but extremely understandable at this early point in the Robotaxi program. It’s only been out for about 15 months, and Cybercab just entered the fleet in early September.
On top of that, Tesla is still working tirelessly on its wireless charging apparatus, and a new patent was just published regarding that product last week.
However, this is just another example of how Tesla still has plenty of that scrappy DNA leftover from the “production hell” days, when CEO Elon Musk slept on the floor of the factory, employees were working crazy hours, Tesla was building Sprung Structures to build cars in, and the company was tiptoeing on the brink of bankruptcy.
@Teslarati Sheer magnitude of the entire production system is hard to appreciate. Almost every element of production is >75% automated. Only wire harnesses & general assembly, which are <10% of production costs, are primarily manual.
— Elon Musk (@elonmusk) October 12, 2020
For now, Tesla is utilizing a simple system for recharging its ride-hailing vehicles, and that is a Tesla employee doing it manually until another solution presents itself. Sure, it’s not the most high-tech thing, and it certainly is not what people might have expected at this point in time, but it works, and it’s keeping the entire suite running.
SpaceX just locked up a NASA record no other U.S. spacecraft can touch
Elon Musk teases TSMC as potential Terafab partner
