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SpaceX’s Starship Mk1 rocket already has three Raptors installed, says Elon Musk

A Teslarati artist's impression of a triple-Raptor Starship and a September 23rd photo of the spacecraft's bottom half taken by Elon Musk. (NASASpaceflight - bocachicagal, Elon Musk, Teslarati)

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In a few late-night tweets, SpaceX CEO Elon Musk offered a rare view inside the company’s Boca Chica Starship fabrication building and revealed that technicians had already installed all three Raptor engines on Starship Mk1.

SpaceX is in the midst of a frenetic few weeks of activity as technicians and engineers – some likely flown in from Florida – work around the clock to ready Starship Mk1 for its first flight tests. Musk is also scheduled to present an official update on Starship’s latest design on September 28th and likely wants to have a complete Starship (or nearly so) as an imposing backdrop for the media event.

The news that SpaceX has already installed all three Raptor engines on Starship Mk1 comes as a surprise, an exceedingly rare instance thanks to near-continuous coverage provided by several local residents and 24/7 livestreams. On September 22nd, at least one Raptor engine was spotted arriving in Boca Chica, but no onlookers noticed engine installation operations.

Capable of producing 600+ metric tons (1.3M lbf) of thrust, those three Raptors were attached to a custom-fabricated thrust structure that was installed inside Starship Mk1 on August 14th, barely a month ago. There’s a chance that one or several of the Raptors installed are nonfunctional spares, but it’s likely that the engines installed are ready for flight and have completed static fires in McGregor, Texas. As such, they could very well be the engines that will power Starship’s inaugural flight tests, the first of which will involve a suborbital launch to an altitude of more than 20 km (12.5 mi).

Musk says that Starship Mk1’s three segments could be stacked atop each other as early as Wednesday, September 25th, also implying that the spacecraft prototype’s nose section should be fully outfitted with batteries, header tanks (small propellant tanks), its own actuating fins, and more in the next 2-3 days.

Additionally, Musk published a brief video inside SpaceX’s recently-completed Boca Chica Starship fabrication building, the only semi-permanent building the company has built at its South Texas facilities. Featuring an abstract series of mirror-like steel panels that created a bit of a house-of-mirrors effect, Musk says the items pictured will be combined to form Starship Mk1 wing hinges and raceways, an external tunnel used for plumbing and cable routing.

SpaceX installed both of Starship Mk1’s aft wings/flaps over a 48 hour period, wrapping up the basic mechanical integration on September 22nd. Work has started on the prototype’s raceway and the frames of the first two wing hinge covers were spotted on Friday. As of midnight local time on September 23rd, SpaceX technicians were welding propellant feed lines to the outside of Starship’s tank section and installing the rocket’s header tanks – small secondary propellant tanks – inside its pointed nose section.

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Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Tesla Model X lost 400 pounds thanks to these changes

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Credit: Tesla

The Tesla Model X has always been one of the company’s most loved vehicles, despite its low sales figures, which can be attributed to its high price tag.

However, the Model X has been a signature item on Tesla’s menu of cars, most notably recognized by its Falcon Wing Doors, which are aware of its surroundings and open according to what’s around it.

But recent improvements to the Model X were looking slim to none, but it appears most of the fixes actually happened under the body, at least according to Tesla’s Vice President of Powertrain, Lars Moravy.

In a recent interview with Car and Driver, Moravy detailed all of the changes to the 2026 iteration of the vehicle, which was about 400 pounds lighter than it was originally. The biggest change is a modification with the rear motor, switching from an induction-type motor to a permanent-magnet design and optimizing the half-shafts, which shed about 100 pounds.

Tesla also got “almost 80 pounds out of the interior bits and pieces,” which “included making parts thinner, different manufacturing process choices, and incorporating airbag-deployment requirements into the headliner fabric,” the report said.

Additionally, the standard five-passenger, bench seat configuration saved 50 pounds by ditching pedestal mounting. This also helped with practicality, as it helped the seat fold flat. Engineers at Tesla also saved 44 pounds from the high-voltage wiring through optimizing the wiring from the charge-port DC/DC converter and switching from copper to aluminum wiring.

Tesla makes a decision on the future of its flagship Model S and Model X

Tesla also simplified the cooling system by reducing the number of radiators. It also incorporated Nürburgring cooling requirements for the Plaid variant, which saved nearly 30 pounds.

Many Tesla fans will be familiar with the megacastings, manufactured in-house by presses from IDRA, which also saves more than 20 pounds and boosts torsional stiffness by around 10 percent. Tweaks to the suspension also saved 10 pounds.

People were truly disappointed with what Tesla did with the Model S and Model X, arguing that the cars needed a more severe exterior overhaul, which might be true. However, Tesla really did a lot to reduce the weight of the vehicle, which helps increase range and efficiency. According to Grok, every 200 pounds removed adds between 7 and 15 percent to range estimations.

This makes sense considering the range estimations both increased by 7 percent from the Model X’s 2025 configuration to the 2026 builds. Range increased on the All-Wheel-Drive trim from 329 miles to 352 miles, while the Plaid went from 314 miles to 335 miles.

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Tesla launches its new branded Supercharger for Business with first active station

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Credit: Tesla

Tesla has officially launched its first branded Supercharger just months after initiating a new program that allows third-party companies to brand their own charging piles.

The site opened in Land O’ Lakes, Florida, and features eight V4 Supercharging stalls offering up to 325 kW of charging speed. It appears it was purchased by a company called Suncoast Credit Union. This particular branch is located Northeast of Tampa, which is on the Gulf of Mexico.

It features graphics of Florida animals, like alligators:

Tesla launched this program back in September, and it basically was a way to expand its Supercharger presence and also allow companies to pay for the infrastructure. Tesla maintains it. When it announced the “Supercharger for Business,” it said:

“Purchase and install Superchargers at your business. Superchargers are compatible with all electric vehicles, bringing EV drivers to your business by offering convenient, reliable charging.”

The program does a few things. Initially, it expands EV charging infrastructure and makes charging solutions more readily available for drivers. It can also attract people to those businesses specifically.

Tesla launches new Supercharger program that business owners will love

The chargers can also be branded with any logo that the business chooses, which makes them more personalized and also acts as an advertisement.

The best part is that the customers do not have to maintain anything about the Supercharger. Tesla still takes care of it and resolves any issues:

“We treat your site like we treat our sites. By providing you with a full-service package that includes network operations, preventative maintenance, and driver support, we’re able to guarantee 97% uptime–the highest in the industry.”

It appears the Superchargers will also appear within the in-car nav during routing, so they’ll be publicly available to anyone who needs to use them. They are still available to all EVs that have worked with Tesla to utilize its infrastructure, and they are not restricted to people who are only visiting the business.

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Tesla reveals its Cybertruck light bar installation fix

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u/Kruzat, see page for license, via Wikimedia Commons

Tesla has revealed its Cybertruck light bar installation fix after a recall exposed a serious issue with the accessory.

Tesla and the National Highway Traffic Safety Administration (NHTSA) initiated a recall of 6,197 Cybertrucks back in October to resolve an issue with the Cybertruck light bar accessory. It was an issue with the adhesive that was provided by a Romanian company called Hella Romania S.R.L.

Tesla recalls 6,197 Cybertrucks for light bar adhesive issue

The issue was with the primer quality, as the recall report from the NHTSA had stated the light bar had “inadvertently attached to the windshield using the incorrect surface primer.”

Instead of trying to adhere the light bar to the Cybertruck with an adhesive, Tesla is now going to attach it with a bracketing system, which will physically mount it to the vehicle instead of relying on adhesive strips or glue.

Tesla outlines this in its new Service Bulletin, labeled SB-25-90-001, (spotted by Not a Tesla App) where it shows the light bar will be remounted more securely:

The entire process will take a few hours, but it can be completed by the Mobile Service techs, so if you have a Cybertruck that needs a light bar adjustment, it can be done without taking the vehicle to the Service Center for repair.

However, the repair will only happen if there is no delamination or damage present; then Tesla could “retrofit the service-installed optional off-road light bar accessory with a positive mechanical attachment.”

The company said it would repair the light bar at no charge to customers. The light bar issue was one that did not result in any accidents or injuries, according to the NHTSA’s report.

This was the third recall on Cybertruck this year, as one was highlighted in March for exterior trim panels detaching during operation. Another had to do with front parking lights being too bright, which was fixed with an Over-the-Air update last month.

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