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SpaceX’s Starship Mk1 rocket already has three Raptors installed, says Elon Musk

A Teslarati artist's impression of a triple-Raptor Starship and a September 23rd photo of the spacecraft's bottom half taken by Elon Musk. (NASASpaceflight - bocachicagal, Elon Musk, Teslarati)

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In a few late-night tweets, SpaceX CEO Elon Musk offered a rare view inside the company’s Boca Chica Starship fabrication building and revealed that technicians had already installed all three Raptor engines on Starship Mk1.

SpaceX is in the midst of a frenetic few weeks of activity as technicians and engineers – some likely flown in from Florida – work around the clock to ready Starship Mk1 for its first flight tests. Musk is also scheduled to present an official update on Starship’s latest design on September 28th and likely wants to have a complete Starship (or nearly so) as an imposing backdrop for the media event.

The news that SpaceX has already installed all three Raptor engines on Starship Mk1 comes as a surprise, an exceedingly rare instance thanks to near-continuous coverage provided by several local residents and 24/7 livestreams. On September 22nd, at least one Raptor engine was spotted arriving in Boca Chica, but no onlookers noticed engine installation operations.

Capable of producing 600+ metric tons (1.3M lbf) of thrust, those three Raptors were attached to a custom-fabricated thrust structure that was installed inside Starship Mk1 on August 14th, barely a month ago. There’s a chance that one or several of the Raptors installed are nonfunctional spares, but it’s likely that the engines installed are ready for flight and have completed static fires in McGregor, Texas. As such, they could very well be the engines that will power Starship’s inaugural flight tests, the first of which will involve a suborbital launch to an altitude of more than 20 km (12.5 mi).

Musk says that Starship Mk1’s three segments could be stacked atop each other as early as Wednesday, September 25th, also implying that the spacecraft prototype’s nose section should be fully outfitted with batteries, header tanks (small propellant tanks), its own actuating fins, and more in the next 2-3 days.

Additionally, Musk published a brief video inside SpaceX’s recently-completed Boca Chica Starship fabrication building, the only semi-permanent building the company has built at its South Texas facilities. Featuring an abstract series of mirror-like steel panels that created a bit of a house-of-mirrors effect, Musk says the items pictured will be combined to form Starship Mk1 wing hinges and raceways, an external tunnel used for plumbing and cable routing.

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SpaceX installed both of Starship Mk1’s aft wings/flaps over a 48 hour period, wrapping up the basic mechanical integration on September 22nd. Work has started on the prototype’s raceway and the frames of the first two wing hinge covers were spotted on Friday. As of midnight local time on September 23rd, SpaceX technicians were welding propellant feed lines to the outside of Starship’s tank section and installing the rocket’s header tanks – small secondary propellant tanks – inside its pointed nose section.

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Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Tesla just told us twice that Model Y L is coming to the U.S.

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Credit: Tesla

Tesla just told us twice that the Model Y L is coming to the U.S., and two social media posts definitely just tipped the company’s hand, as if they wanted it to be any other way.

The two social media posts basically confirm that the slightly longer version of the Model Y will be heading to the United States soon, and many have speculated that the company could launch the vehicle as soon as this weekend.

The first post was directly from Tesla, and it showed an incredibly long Dachshund, with words above that said, “Looking forward to the long weekend.”

Anyone who knows Tesla knows the company loves to troll its fans and have fun, and this is a perfect example of that. While not a direct acknowledgement, Tesla is very involved on social media, especially CEO Elon Musk’s platform X, and the company is well aware of what is being discussed within the community.

With recent sightings of Model Y L test mules in California, peeks of the vehicle at Giga Texas, and a large call for the car to come to the U.S., Tesla is simply stoking conversation with this.

However, the company also made another move that was recognized on social media. Tesla has a large gallery that includes photos of its products so media and others can use them. This gallery applies to the U.S. market specifically, unless otherwise specified.

Tesla uploaded a Model Y L to the Gallery last night:

This seems to be another indication that the Model Y L is coming to the United States.

Musk said last year that the Model Y L could make its way to the United States late this year, but it was not something that was set in stone by Tesla. The company definitely needs to establish something in the SUV market that is larger than the Model Y, and the Model Y L might be the answer.

Even still, there are consumers out there who would love Tesla to develop something even larger, like a competitor to the Tahoe or Expedition. Tesla has not really given much of an indication that it will go in that direction.

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Tesla is using vehicle microphones to improve build quality: here’s how

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Credit: Tesla

Tesla is using the vehicles’ internal microphones to improve build quality, Vice President of Engineering Lars Moravy revealed recently.

It’s no secret that Tesla is always finding ways to make its manufacturing operations more efficient, accurate, and valuable. Constantly trying to make its cars better, the company has never placed any restrictions on what it will do to improve everything from panel gaps to paint.

As Teslas have been driving autonomously on the property of the Gigafactory Texas plant for a while now, Moravy revealed to Herbert Ong in a new interview that cars rolling off production lines now autonomously navigate themselves through a bumps, squeaks, and rattles (BSR) portion of the line. This helps to identify any loose or improperly installed internal parts.

The cabin’s microphones, which are used for a variety of things in ownership, simultaneously monitor any noises inside the vehicle while it rolls through the BSR portion of the production line. Moravy actually revealed that Tesla is trying to build “Full Self-Hearing,” an AI system that will detect minor imperfections so they can be corrected before delivery.

It’s no secret that build quality is something that Tesla struggled with as it scaled to a fully massive production operation that manufactures over 1.6 million vehicles per year. However, in recent years, especially, there have not been as many complaints. Tesla has truly improved upon its build quality and paint quality over the past several years, especially in the U.S.

Tesla’s ‘megacasts’ are key to massive build quality improvements

While those improvements have been evident, there are still some complaints; no automaker is perfect with this. But this step will now ensure that every single car that rolls off the production lines at Gigafactory Texas will be void of any creaks, squeaks, or squeals when it leaves the factory.

This measure is one of the most unique we’ve seen in terms of a strategy to avoid build quality issues, but it is not exclusive to Tesla.

Ford uses acoustic analysis AI to find abnormalities in seat motors, climate control units, and other components. Suppliers and OEMs will also use microphone arrays or particle velocity sensors in end-of-line stations.

The full interview with Lars Moravy is available below:

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Investor's Corner

Tesla crushes Wall Street expectations, beats delivery estimates by over 15 percent

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Tesla (NASDAQ: TSLA) beat Wall Street expectations of 406,000 vehicles delivered in Q2 by reporting 480,126 deliveries for the three months ending in June.

Tesla reported it delivered 467,762  Model 3 and Model Y units, while 12,364 Model S, Model X, and Cybertrucks switched hands during the quarter. The Model S and Model X were officially sunset this past quarter and will no longer be part of the company’s Production & Delivery reports moving forward.

The quarter is a pleasant surprise and a good rebound from Q1, when Tesla slightly missed the Wall Street consensus of 365,645 cars by reporting 358,023 deliveries for the first three motnhs of the year.

Energy storage deployments also provided some strength in Tesla’s delivery report, hitting 13.5 GWh for Q2. This is a particular division of Tesla’s business that has been overwhelmingly robust over the past few years, truly being a strong point of the company’s overall model.

For the year, Tesla analysts still predict deliveries to trend in the 1.69 million unit region, a modest 3 to 5 percent increase from the 1.64 million cars the company delivered last year. Tesla will likely return to more sequential and noticeable year-over-year growth as the Cybercab project starts to ramp up considerably in the next few years.

Tesla has some other potential catalysts to spur vehicle deliveries, too. Not only is it expecting Cybercab to truly start making a change in the next few years, but other vehicles could be entering the company’s lineup.

Tesla sends production Cybercab with no steering wheel, pedals to on-road testing

The slightly longer Model Y L has been a highly speculated release candidate in the U.S. It has already done incredibly well in China, and U.S. buyers have been wanting slightly more interior space than the Model Y. Now that the Model X is gone, it is more needed than ever.

Q2 highlights a pretty stable automotive division within Tesla, and no true concerns arise from these figures, especially considering it managed to beat expectations convincingly.

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