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SpaceX installs full set of car-sized grid fins on second Super Heavy booster

Super Heavy Booster 5 grid fin installation -with humans for scale. (NASASpaceflight - bocachicagal)

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SpaceX appears to have installed a full set of car-sized grid fins on Starship’s second flightworthy Super Heavy booster, leaving the massive rocket just a few steps away from completion.

Measuring ~69m (~225 ft) tall and 9m (~30 ft) wide, Super Heavy Booster 5 (B5) – like B4 before it – will be one of two of the largest rocket boosters ever built once completed. In broad strokes, Super Heavy B4 and B5 are the same. Aside from near-identical dimensions, both have been built to hold up to 29 Raptor engines while Starbase has already begun receiving parts of the first 33-engine Super Heavy. That means that Booster 4 and 5 – while both potentially capable of flight – are also pathfinders for an upgraded version of Super Heavy with similar dimensions but the potential to produce more than 40% more thrust once Raptor 2 production takes over.

While more similar than not, there are significant differences between SpaceX’s first and second flightworthy Super Heavy boosters.

The biggest visible differences are tweaks SpaceX has made to the Super Heavy assembly process. Booster 4 was assembled out of mostly naked steel rings and only had thousands of feet of external plumbing, wiring, raceways, and hardware installed after it was stacked to its full height. That may partially be because CEO Elon Musk had ordered SpaceX to complete the first full-height Starship stack by early August, requiring the build team to prioritize speed above all else.

Regardless, SpaceX appears to be outfitting Super Heavy Booster 5’s exterior before and during the process of stacking the booster to its final height. Most sections of 3-4 steel rings have had partial plumbing and raceways preinstalled, meaning that Booster 5 will be far closer to test readiness than Booster 4 once stacking is complete. Booster 4, on the other hand, required at least several more weeks of outfitting after SpaceX briefly rolled the rocket to the orbital launch pad for a full-stack photo-op and fit check.

For a brief moment on August 6th, Starship became the largest rocket ever assembled. (SpaceX)

On October 12th, after rapidly stacking Super Heavy B5’s upper methane tank to completion, SpaceX began installing the booster’s four car-sized grid fins. Fixed in place and assembled out of welded steel unlike the Falcon family’s deployable, cast titanium fins, Super Heavy grid fins are several times larger and heavier but still serve the same purpose of stabilizing boosters during atmospheric reentry, descent, and landing. Like Booster 4, SpaceX has also installed all four Booster 5 grid fins before stacking the Super Heavy to its full 69-meter height.

Based on B4, that final stack could happen just a few days from now, though there are signs that it might take B5 a fair bit longer. Notably, whereas Booster 4’s aft liquid oxygen (LOx) tank was already fully stacked by the start of grid fin installation, Booster 5’s LOx section is still waiting on its thrust dome. That thrust section was most recently spotted inside a production tent on October 11th – far more thoroughly outfitted than Booster 4’s aft but awaiting installation nonetheless.

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That slight difference in timing pales in comparison to a massive tube that may or may not have been installed inside Super Heavy B5 late last month and that definitely wasn’t installed in B4. Without official information, it’s hard to know for sure, but the general community consensus is that this new tube (possibly one of two installed inside Booster 5’s LOx tank) is some kind of header tank or sump meant to collect propellant for Super Heavy’s boostback and/or landing burn.

If SpaceX really is adding header tanks to Super Heavy, it would drastically increase the complexity of booster plumbing, potentially explaining why Super Heavy B5’s thrust section installation is taking longer than B4. Only time (and hopefully a tweet or two from Musk) will tell.

Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Tesla exec hints at a wild fix for Robotaxi’s biggest weather problem

Tesla VP Lars Moravy says focused lasers could keep robotaxi cameras clear instead of wipers.

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Tesla Cybercab in a rainy Austin, Texas rendering

Tesla may one day use lasers instead of wiper blades to keep its robotaxi cameras clear. Lars Moravy, Tesla’s Vice President of Vehicle Engineering, floated the idea in a new episode of Jay Leno’s Garage released Monday, where he and design chief Franz von Holzhausen walked Leno through the Model Y L.

“If you fire them in a focused area, you can clean the sheet of water and create a barrier,” Moravy said. “When you think about autonomy, it might be a good solution to only clean the area where the camera is.” He added that clearing an entire windshield would take too many lasers to be practical.

The comment brings back one of Tesla’s stranger patents. The company filed for “Pulsed Laser Cleaning of Debris Accumulated on Glass Articles in Vehicles and Photovoltaic Assemblies” in May 2019, and the U.S. Patent Office granted it in September 2021. An updated divisional version was granted on March 31, 2026. The system detects debris on the glass, identifies what it is, and pulses the laser at a calibrated rate so the beam never penetrates deeper than the glass itself. The filing names windshields, side windows, camera lenses and solar panels as possible targets.

Lasers were once rumored for the Cybertruck, which appeared at its November 2019 unveiling with no wipers at all. Tesla eventually settled on a single oversized blade, and Elon Musk admitted the wiper was the part of the truck that troubled him the most. That production line is now scheduled to shut down around mid 2027 to make room for more Cybercab output.

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What has changed since then is who is in the vehicle. A privately owned car has a driver who can notice a smeared windshield and do something about it. A Cybercab heading to its next pickup has nobody on board to check. Tesla has been chipping away at that problem with conventional hardware. Model Y Robotaxis in Austin were spotted with washers on their side repeater cameras in January, and a lens cleaning patent granted in May describes a fluid and wiper assembly for vehicle cameras and Optimus’ eyes. A laser would remove the fluid and the blades, both of which need regular replacement across a fleet.

The same episode gave Leno his first ride on Full Self-Driving (Supervised). The Model Y L pulled over on its own when an ambulance approached with its sirens on. “We got it on self-driving mode! I’m not touching anything,” Leno said. Moravy and von Holzhausen also explained that owners remain responsible while using FSD (Supervised), while Tesla takes responsibility for Robotaxi rides because it acts as the operator. Tesla launched the Model Y L in the U.S. in July at $61,990.

Moravy gave no timeline, and he described the laser setup as something Tesla is considering rather than a confirmed feature. The fleet it would serve keeps getting bigger, though. Tesla launched unsupervised Robotaxi service in San Antonio on Monday, its eighth city, and expanded its Austin service area to roughly 443 square miles on the same day. Several of those markets, including Houston, Miami and Tampa, see heavy seasonal rain.

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Tesla Robotaxi enters its newest city, reaching San Antonio

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Credit: @AdanGuajardo/X

Tesla launched unsupervised Robotaxi service in San Antonio, Texas, on November 9, 2026, with the first rides beginning at 5 a.m. local time.

The company’s official Robotaxi account on X posted the announcement just after midnight, sharing a map that outlines a large operational zone covering much of the city. The geofence is roughly 274 to 275 square miles, making it Tesla’s largest day-one Robotaxi service area to date.

The zone centers on downtown, covers nearly everything inside Loop 410, and extends north to Loop 1604 between Interstate 10 and U.S. 281, with further reach west past State Highway 151, east beyond I-35, and south toward I-37. This area encompasses about one million residents and hundreds of thousands of jobs.

San Antonio International Airport lies inside the geofence, though Tesla is not currently offering airport pickups or drop-offs. This hopefully will happen soon, as ride-sharing to and from the airport can be expensive.

The launch makes San Antonio Tesla’s eighth unsupervised Robotaxi city and its fifth in Texas, joining Austin, Houston, Dallas, and Fort Worth. Florida markets in Miami, Orlando, and Tampa are also live.

Service uses modified Model Y vehicles operating without a safety driver in the vehicle, consistent with recent unsupervised expansions. Cybercab two-seaters remain limited primarily to Austin for now. It’s worth noting that Dept. of Transportation officials in Texas have already ok’d the Cybercab’s operation in Austin, and one official called it “a tangible example of how quickly our transportation system is evolving.”

San Antonio was previously listed among near-term targets in Tesla’s October 2026 Robotaxi safety materials, alongside Las Vegas, Phoenix, and Jacksonville. The rapid Texas rollout follows Fort Worth’s unsupervised debut on November 2 and builds on Austin’s original launch in June 2025.

The 274-square-mile debut remains substantially larger than Waymo’s local footprint and marks continued progress in Tesla’s unsupervised autonomy efforts after starting the year with no such rides. The company has stated ambitions for broader 24/7 operations by the end of 2026 as vehicle counts and software reliability improve.

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Tesla begins groundworks on $10B ‘Project Crystal Sun’ in Texas

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Elon Musk stands in profile against a clear blue sky, with a bright overhead sun shining above a vast landscape of Tesla solar panels stretching to the horizon, and a smaller Texas flag flying on a pole to his right.

Tesla has started to perform earthworks engineering on the roughly 3,000-acre site in Fort Bend County, Texas, advancing the massive $10 billion Project Crystal Sun plan to build a vertically integrated solar manufacturing complex.

Flyover drone footage from S.E. Robinson, Jr. released this morning shows the location under development. Tesla has crews on site performing large clearings, but you can also see equipment staging areas, the use of an existing homestead, and active leveling across a substantial portion of the property.

Public filings first submitted in July under Texas’s Jobs, Energy, Technology and Innovation Act describe a plant that would manufacture the full solar chain: everything from silicon ingots, wafers, coated cells, and finished modules.

Tesla projects 9,712 permanent jobs by 2033, ramping from roughly 1,900 positions in the first year of operations, plus a peak of about 1,147 construction jobs. Construction is targeted for 2026–2028, with commercial production beginning in the first quarter of 2029. An accompanying economic analysis estimates the project could add roughly $107 billion to Texas GDP over several decades.

Local incentives have cleared major hurdles. Lamar Consolidated Independent School District unanimously approved school-tax limitations in September, and Fort Bend County commissioners approved a package of abatements and related agreements in late October that could extend equipment tax breaks for as long as 35 years.

Tesla had previously indicated it was evaluating a competing out-of-state location.

The effort fits broader statements by Musk that Tesla and SpaceX are each working toward 100 gigawatts of annual U.S. solar manufacturing capacity. If built as described, Project Crystal Sun would stand as one of the largest domestic attempts to create a fully integrated solar supply chain on American soil.

While Tesla has not issued a formal groundbreaking announcement, the visible site preparation and high-profile social media activity represent a concrete step forward for a project that has moved from confidential filings to active earthworks in a matter of months.

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