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Tesla releases its 2021 Impact Report, shows strides toward full sustainability

Credit: Tesla

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Tesla has released its 2021 Impact Report, and it revealed that the company is making huge strides in its efforts to help accelerate the world’s shift to sustainable energy. 

From the people it employs to its supply chain and products, Tesla is transforming itself into an entity that is cleaner, more efficient, and more responsible than ever before. 

Tesla’s website focused on four notable portions of its 2021 Impact Report, namely the company’s people, environment, supply chain, and products. In each of these topics, Tesla highlighted the steps it took to better itself while setting a standard for the automotive industry as a whole. 

People

Tesla’s 2021 Impact Report took particular focus on the fact that the company is a majority-minority company, with 62% of its US workforce belonging to underrepresented groups. This was made possible by the company’s Diversity, Equity, and Inclusion team, which adopts a people-first and data-driven approach to champion DEI in Tesla’s business and in the communities in which the company operates. 

Tesla also highlighted that the company remains attractive to job-seekers. In 2021 alone, Tesla attracted 3 million applicants, providing that interest in joining the company’s mission to accelerate the world’s transition to sustainable energy is at an all-time high. Tesla noted that it would continue to expand access to hiring opportunities for underrepresented communities by building community partnerships, pushing training programs, and more. 

Environment

Tesla noted that its solar panels had generated more electricity than has been consumed by its vehicle fleet and factories between 2012 and 2021. Tesla estimated that its solar panels produced about 25.39 TWh of energy from 2012-2021. In comparison, the energy used to charge all Tesla vehicles and the energy used at Teslas factories and other facilities is estimated to be at 25.27 TWh. 

To truly make an impact on the world, Tesla would need to scale its operations by a significant degree while making its products consistently better. The company is making strides with this, with the Model Y AWD becoming the most efficient all-electric SUV with its 4.2 EPA miles per kWh. Tesla’s vehicle production is also being improved with each new factory, allowing the company to deliver more and more electric cars to the market every year. 

Supply Chain

Tesla’s 2021 Impact Report was very particular about the fact that its supply chain is getting cleaner over time. The company has strict rules for its existing suppliers, while new suppliers are required to disclose the details of their own supply chains. This way, Tesla could verify sources and identify potential risks through third-party audits. Efforts are also underway to focus more on battery production as well, with Tesla representatives visiting the Democratic Republic of Congo and Argentina to complete social and environmental risk assessments

Tesla has also made a lot of strides when it comes to reusing the raw materials that are used for its battery packs. So far, Tesla facilities have begun implementing an in-house closed-loop recycling system that would ensure that 100% of Tesla batteries received are recycled, and up to 92% of their raw materials are used. Of course, Tesla’s strategy of using different battery chemistries for its product lineup also helps avoid straining a specific supply chain.  

Product

Tesla’s products speak for themselves, and this is no more evident than in the company’s vehicle lineup. As of date, Tesla has all but introduced and rolled out a new approach to vehicle safety through over-the-air software updates. The company’s vertical integration also ensures that its vehicles belong to an ecosystem that is reliable and best-in-class. A good representation of this would be the Supercharger Network, which achieved 99.96% uptime in 2021. The Supercharger Network was also 100% renewable last year. 

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Tesla’s vehicles are also leading in safety, as shown in the safety figures of the company’s vehicles when Autopilot is engaged. So far, Tesla’s vehicles are safer than the US average, both in terms of accidents and fires. “From 2012 to 2021, there has been approximately five Tesla vehicle fires for every billion miles traveled. By comparison, data from the National Fire Protection Association (NFPA) and US Department of Transportation show that in the US there are 53 vehicle fires for every billion miles traveled,” Tesla wrote. 

Tesla’s 2021 Impact Report can be viewed below. 

2021 Tesla Impact Report by Simon Alvarez on Scribd

Don’t hesitate to contact us with news tips. Just send a message to simon@teslarati.com to give us a heads up.

Simon is an experienced automotive reporter with a passion for electric cars and clean energy. Fascinated by the world envisioned by Elon Musk, he hopes to make it to Mars (at least as a tourist) someday. For stories or tips--or even to just say a simple hello--send a message to his email, simon@teslarati.com or his handle on X, @ResidentSponge.

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Tesla confirms that it finally solved its 4680 battery’s dry cathode process

The suggests the company has finally resolved one of the most challenging aspects of its next-generation battery cells.

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tesla 4680
Image used with permission for Teslarati. (Credit: Tom Cross)

Tesla has confirmed that it is now producing both the anode and cathode of its 4680 battery cells using a dry-electrode process, marking a key breakthrough in a technology the company has been working to industrialize for years. 

The update, disclosed in Tesla’s Q4 and FY 2025 update letter, suggests the company has finally resolved one of the most challenging aspects of its next-generation battery cells.

Dry cathode 4680 cells

In its Q4 and FY 2025 update letter, Tesla stated that it is now producing 4680 cells whose anode and cathode were produced during the dry electrode process. The confirmation addresses long-standing questions around whether Tesla could bring its dry cathode process into sustained production.

The disclosure was highlighted on X by Bonne Eggleston, Tesla’s Vice President of 4680 batteries, who wrote that “both electrodes use our dry process.”

Tesla first introduced the dry-electrode concept during its Battery Day presentation in 2020, pitching it as a way to simplify production, reduce factory footprint, lower costs, and improve energy density. While Tesla has been producing 4680 cells for some time, the company had previously relied on more conventional approaches for parts of the process, leading to questions about whether a full dry-electrode process could even be achieved.

4680 packs for Model Y

Tesla also revealed in its Q4 and FY 2025 Update Letter that it has begun producing battery packs for certain Model Y vehicles using its in-house 4680 cells. As per Tesla: 

“We have begun to produce battery packs for certain Model Ys with our 4680 cells, unlocking an additional vector of supply to help navigate increasingly complex supply chain challenges caused by trade barriers and tariff risks.”

The timing is notable. With Tesla preparing to wind down Model S and Model X production, the Model Y and Model 3 are expected to account for an even larger share of the company’s vehicle output. Ensuring that the Model Y can be equipped with domestically produced 4680 battery packs gives Tesla greater flexibility to maintain production volumes in the United States, even as global battery supply chains face increasing complexity.

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Tesla Giga Texas to feature massive Optimus V4 production line

This suggests that while the first Optimus line will be set up in the Fremont Factory, the real ramp of Optimus’ production will happen in Giga Texas.

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Credit: Tesla/YouTube

Tesla will build Optimus 4 in Giga Texas, and its production line will be massive. This was, at least, as per recent comments by CEO Elon Musk on social media platform X.  

Optimus 4 production

In response to a post on X which expressed surprise that Optimus will be produced in California, Musk stated that “Optimus 4 will be built in Texas at much higher volume.” This suggests that while the first Optimus line will be set up in the Fremont Factory, and while the line itself will be capable of producing 1 million humanoid robots per year, the real ramp of Optimus’ production will happen in Giga Texas. 

This was not the first time that Elon Musk shared his plans for Optimus’ production at Gigafactory Texas. During the 2025 Annual Shareholder Meeting, he stated that Giga Texas’ Optimus line will produce 10 million units of the humanoid robot per year. He did not, however, state at the time that Giga Texas would produce Optimus V4. 

“So we’re going to launch on the fastest production ramp of any product of any large complex manufactured product ever, starting with building a one-million-unit production line in Fremont. And that’s Line one. And then a ten million unit per year production line here,” Musk stated. 

How big Optimus could become

During Tesla’s Q4 and FY 2025 earnings call, Musk offered additional context on the potential of Optimus. While he stated that the ramp of Optimus’ production will be deliberate at first, the humanoid robot itself will have the potential to change the world. 

“Optimus really will be a general-purpose robot that can learn by observing human behavior. You can demonstrate a task or verbally describe a task or show it a task. Even show it a video, it will be able to do that task. It’s going to be a very capable robot. I think long-term Optimus will have a very significant impact on the US GDP. 

“It will actually move the needle on US GDP significantly. In conclusion, there are still many who doubt our ambitions for creating amazing abundance. We are confident it can be done, and we are making the right moves technologically to ensure that it does. Tesla, Inc. has never been a company to shy away from solving the hardest problems,” Musk stated. 

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Rumored SpaceX-xAI merger gets apparent confirmation from Elon Musk

The comment follows reports that the rocket maker is weighing a transaction that could further consolidate Musk’s space and AI ventures.

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Credit: xAI

Elon Musk appeared to confirm reports that SpaceX is exploring a potential merger with artificial intelligence startup xAI by responding positively to a post about the reported transaction on X.

Musk’s comment follows reports that the rocket maker is weighing a transaction that could further consolidate his space and AI ventures.

SpaceX xAI merger

As per a recent Reuters report, SpaceX has held discussions about merging with xAI, with the proposed structure potentially involving an exchange of xAI shares for SpaceX stock. The value, structure, and timing of any deal have not been finalized, and no agreement has been signed.

Musk appeared to acknowledge the report in a brief reply on X, responding “Yeah” to a post that described SpaceX as a future “Dyson Swarm company.” The comment references a Dyson Swarm, a sci-fi megastructure concept that consists of a massive network of satellites or structures that orbit a celestial body to harness its energy. 

Reuters noted that two entities were formed in Nevada on January 21 to facilitate a potential transaction for the possible SpaceX-xAI merger. The discussions remain ongoing, and a transaction is not yet guaranteed, however.

AI and space infrastructure

A potential merger with xAI would align with Musk’s stated strategy of integrating artificial intelligence development with space-based systems. Musk has previously said that space-based infrastructure could support large-scale computing by leveraging continuous solar energy, an approach he has framed as economically scalable over time.

xAI already has operational ties to Musk’s other companies. The startup develops Grok, a large language model that holds a U.S. Department of Defense contract valued at up to $200 million. AI also plays a central role in SpaceX’s Starlink and Starshield satellite programs, which rely on automation and machine learning for network management and national security applications.

Musk has previously consolidated his businesses through share-based transactions, including Tesla’s acquisition of SolarCity in 2016 and xAI’s acquisition of X last year. Bloomberg has also claimed that Musk is considering a merger between SpaceX and Tesla in the future. 

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