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Tesla exec talks China’s Design Center location, fluidity, and why cross-departmental cooperation matters

Credit: @bamtheteslaman1/Twitter

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Tesla Chief of Design Franz von Holzhausen’s recent talk with select members of the Chinese media showcased several key insights from the esteemed executive. During his conversation, von Holzhausen touched on topics such as Tesla’s upcoming Design Center in China, the difference between vehicle design and art, the importance of fluidity, and why cross-departmental cooperation matters. 

The Design Chief was asked a total of 12 questions during the video conference with Chinese media. Among these was an inquiry about Tesla’s planned Design Center in the country, which was announced earlier this year. While details about the upcoming facility have been pretty slim so far, the center is speculated to be tasked with the creation of an affordable vehicle that will be specifically designed for the Chinese market. 

(Credit: @42号大会/Weibo)

Interestingly enough, von Holzhausen remarked that the Design Center may not be located in Shanghai at all. “The design center may not be located in Shanghai, but it will be located in the country,” he noted, adding that in terms of design and engineering for vehicles, it is best to tap into local talent to do local design. 

Franz also remarked that Tesla is a company that does not have a rigid design language. This could be seen in Tesla’s upcoming vehicles like the Cybertruck, which feature a design that is nowhere close to the theme adopted in the Model 3 and the Model Y. All three vehicles are futuristic in their own right, but the Cybertruck utilizes an almost brutalist approach, allowing it to optimize its durability. 

(Credit: Grace Tao Lin-Tesla/Weibo)

For Tesla, von Holzhausen stated that the company looks at the best design plan for each vehicle individually so that every EV could be developed around its maximum potential. He also added that there is a difference between vehicle design and art, as the latter is something highly personal and the former involves solving problems while optimizing aesthetics. That being said, the Chief Designer highlighted that Tesla aims to design products that are the best in their class and featuring a design that can last the test of time. 

Perhaps the most notable part of von Holzhausen’s talk, however, lay in his remarks about Tesla’s interdisciplinary approach. The executive noted that Tesla implements a high degree of cross-departmental cooperation, with the company requiring its designers to have engineering thinking and engineers being required to have a design concept. This allows Tesla to find solutions to problems quickly while creating products and vehicles that are unified and complete. 

Credit:  @常岩CY /Weibo

Tesla’s vehicles have become synonymous with the electric vehicle movement, and a lot of this has to do with the stellar work that Franz von Holzhausen and his team have done over the years. Tesla, after all, has pretty much become a household name, and future vehicles like the Cybertruck instantly became known across the globe. Based on the Chief Designer’s insights in his recent talk, it appears that Tesla’s bold strategies extend well into its design process, and this is something that could be expected in the products and vehicles that the company will be releasing in the coming years. 

Simon is an experienced automotive reporter with a passion for electric cars and clean energy. Fascinated by the world envisioned by Elon Musk, he hopes to make it to Mars (at least as a tourist) someday. For stories or tips--or even to just say a simple hello--send a message to his email, simon@teslarati.com or his handle on X, @ResidentSponge.

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Tesla Semi catches fire in California: what we know

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Credit: KTVU

A Tesla Semi caught fire in Hayward, California, which caused both directions of traffic to shut down for hours before being completely reopened early on Wednesday, the California Highway Patrol said.

The fire occurred just after 5:30 local time in Hayward on Tuesday, as the Semi caught fire in the southbound lanes of I-880 before CHP officials made the decision to shut down both lanes of traffic due to potential risks from hazardous chemical smoke.

There were no injuries reported.

The cause of the fire is currently unknown, as neither Tesla nor the CHP have not determined a cause.

However, some images taken before the Semi was completely destroyed by the fire seem to indicate this might have been an older unit, as it appears to be one of the designs that Tesla shipped as part of its pilot program, before revising it and starting mass production just a month ago.

At the time of publication, CHP had not returned our request for a comment for additional details, including the Semi involved and any potential collaboration on an investigation between the CHP and Tesla. We will update this story when we hear back from them.

The southbound lanes were reopened at 3:30 a.m. on Wednesday, with the northbound lanes opening last night a few hours after the fire began. The CHP did state that the lithium batteries were “incredibly difficult to extinguish,” according to NBC Bay Area.

The truck’s driver said that the Semi caught fire, but he did not have an explanation.

An estimated 5,000 to 7,000 semi-truck and large commercial vehicle fires occur on U.S. roadways every year.

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Tesla’s ‘Emergency Drive Away’ function gets its first use in the real world

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Credit: Tesla

Tesla’s launch of the “Emergency Drive Away” function a few months back offered owners a safe option to evacuate an area if they were in reasonable danger. The function finally got its first use in the real world, but it appears it was by mistake.

A video shared by u/Joshalander in the r/TeslaLounge subreddit recorded the instance from his vehicle and said the incident took place in Austin this past weekend during the city’s F1 Race.

“Was charging around 6 AM this past Sunday in Austin before heading to the F1 race and heard a pop. Looked over and saw the new emergency drive-away feature in action. Genuinely felt bad for the dude when he got out and realized what happened, since he looked exhausted and only seemed to half-read the prompts.”

Emergency Drive Away unlatches the Supercharger connector from the vehicle, but still causes damage to both the car and the Supercharger. Tesla has said that it will cost up to $25,000 in repairs to have everything fixed back to normal.

Additionally, the company said that if it were not used in an emergency situation, the driver of the vehicle who activated the Emergency Drive Away feature would be responsible for all repair costs.

Tesla constitutes the following situations as reasonable justifications for activating the feature:

  • You face an immediate threat to your life or personal safety.
  • You must leave the area immediately.
  • Exiting the vehicle is unsafe.
  • Unplugging the charge connector would unreasonably delay your departure or expose you to a risk to your personal safety.

After using the feature, Tesla requires the driver to schedule Service so the car can be inspected.

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Tesla’s Cybercab battery design could make robotaxis even cheaper

Tesla built the Cybercab’s battery pack with spare room for a future switch to LFP.

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Tesla built the Cybercab’s battery pack with empty space inside it on purpose, and the reason points to a cheaper robotaxi down the road.

Robert Sumpf, Tesla’s director of mechanical design engineering for battery modules and packs, said the extra room beside and beneath the Cybercab’s modules was left there so the company can move to lithium iron phosphate cells later. “So, we protected this pack to go to an even lower energy dense chemistry as we scale and need to bring LFP into the platform,” Sumpf said in a Cybercab deep dive with Munro Live.

The Cybercab runs on Tesla’s own 4680 cells with a nickel chemistry today. LFP cells store less energy for their size, so a straight swap would cut range. The reserved space lets Tesla add more LFP cells to make up the difference. In return, Tesla would get cells that cost less, run cooler and survive more charge cycles. LFP became the most used EV battery chemistry in the world last year.

Not all of that room was planned for a chemistry change. Lars Moravy, Tesla’s Vice President of Vehicle Engineering, said part of it exists because “we didn’t need as many batteries as we thought we did.” Tesla told Sandy Munro in early 2025 that it was targeting a Cybercab pack under 50 kWh with close to 300 miles of range.

The pack also breaks from the structural design Tesla used in some Model Y and Cybertruck builds. Instead of potting hundreds of cells into one block, the Cybercab uses four separate, individually sealed modules, so a bad module can be replaced without scrapping the whole pack. Sumpf was blunt about the older approach, giving the Model Y structural battery “a grade D” because it was hard to build and nearly impossible to repair. He estimated a fully structural pack gains about 10% more cell volume, but said “the issue is the service cost.”

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That cost matters more for a car that rarely sits parked. Cybercab chief engineer Eric Earley said replacing an entire pack “before half a million miles is a killer on cost,” which is why remanufacturing and serviceability were built into the design from the start.

The same Munro Live tour produced Moravy’s admission that the Cybercab line at Giga Texas is now outpacing Robotaxi deployments, along with a look at the robotaxi’s unorthodox paint process. Tesla is aiming to deliver the first Cybercabs to outside customers by the end of 2026, though Elon Musk has said the vast majority will stay owned by Tesla and run as a transport service.

Sumpf did not give a date for an LFP version, name a cell supplier or say how a chemistry change would affect range. For now, the 4680 cars keep piling up: Texas DMV records from Tuesday list 544 Cybercabs authorized for Tesla’s Robotaxi fleet, more than the 507 Model Ys on the same roster for the first time.

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