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Tesla poised to streamline China’s Model Y production with next-gen casting machine

(Credit: Wuwa Vision/YouTube)

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It appears that Tesla China is making the necessary preparations to adopt a streamlined production process for the Model Y, and perhaps even the Model 3, in Gigafactory Shanghai. Signs of such a strategy was recently revealed in a drone flyover from Tesla enthusiast Wuwa Vision, who was able to capture images of an extension to the Phase 1 building’s body stamping area.

The tail end of Gigafactory Shanghai Phase 1 is widely considered to be allotted for body stamping activities. The section was completed together with the rest of the Phase 1 building last year before the construction of the Phase 1.5 zone (a battery and powertrain assembly facility) started. Interestingly enough, the recent drone flyover shows that workers are now expanding the body stamping area. 

What’s more, the construction in the body stamping workshop involves what appeared to be deep excavations, suggesting that the area will be hosting a large machine, or at least one that is larger than the ones used in the existing Model 3 line. Patents from Tesla and statements from CEO Elon Musk have hinted at such a process—one that can very well revolutionize the Model Y’s production in China. 

Interestingly enough, the massive casting machine seems to be going to the Phase 1 building, which is widely believed to be allotted only for the Model 3. The reasons behind his have not been revealed by Tesla, though it’s plausible that the new casting machine may also be used for the Model 3’s production. Otherwise, this could suggest that the Model Y may begin production in the Phase 1 area, at least until Phase 2A is complete. Such a strategy would allow Tesla to start producing the crossover despite the second phase of Gigafactory 3’s buildout still ongoing. 

Last July, a patent application from Tesla was published that pointed to the utilization of a giant casting machine for the production of electric vehicles. The new casting machine will feature a central hub to receive several dies that are then assembled into specific portions of a vehicle frame before being cast. The patent, in a way, reflected Elon Musk’s comments during his appearance at the Ride the Lightning podcast, where he discussed some of the manufacturing improvements in the Model Y. 

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“There are some manufacturing improvements for the [Model] Y. The rear underbody we’re moving to an aluminum…casting instead of a series of stamped steel and aluminum pieces. When we get the big casting machine, it’ll go from 70 parts to 1 with a significant reduction in capital expenditure on all the robots to put those parts together,” Musk said.

Musk has mentioned this large casting machine multiple times, including in his recent appearance at the Third Row Podcast, where he mentioned that the idea was amusingly inspired by a diecast Tesla Model S on his desk. Speaking about his thought process, Musk noted that he thought the Model S diecast “doesn’t cost much, and it looks pretty detailed.” Thus, he thought that it might be a good idea to “make this bigger.”

The Model Y’s giant casting machine and its results have been teased in the ongoing teardown of the vehicle from automotive veteran Sandy Munro. Compared to the Model 3, the Model Y’s casts are larger, and the body of the car seems far more refined. With such a system in place, Tesla would be able to produce the Model Y in a faster, more efficient manner. This is extremely valuable for Tesla, since the Model Y is poised to be its most high-volume vehicle yet, with Musk stating that the crossover would likely outsell the Model S, Model X, and Model 3 combined. 

https://www.youtube.com/watch?v=TvPXYEgRG9o

Simon is an experienced automotive reporter with a passion for electric cars and clean energy. Fascinated by the world envisioned by Elon Musk, he hopes to make it to Mars (at least as a tourist) someday. For stories or tips--or even to just say a simple hello--send a message to his email, simon@teslarati.com or his handle on X, @ResidentSponge.

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Tesla gamifies Supercharging with new ‘Charging Passport’

It will also include things like badges for special charging spots, among other metrics that will show all of the different places people have traveled to plug in for range.

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Credit: MarcoRP | X

Tesla is gamifying its Supercharging experience by offering a new “Charging Passport,” hoping to add a new layer to the ownership experience.

While it is not part of the Holiday Update, it is rolling out around the same time and offers a handful of cool new features.

Tesla’s Charging Passport will be available within the smartphone app and will give a yearly summary of your charging experience, helping encapsulate your travel for that year.

It will also include things like badges for special charging spots, among other metrics that will show all of the different places people have traveled to plug in for range.

Tesla will include the following metrics within the new Charging Passport option within the Tesla app:

  • Charging badges: Iconic charging badges for visiting places like the Tesla Diner, Oasis Supercharger, etc., Explorer Badge, and more
  • Total Unique Superchargers Visited
  • Total Charging Sessions
  • Total Miles Added during Charging Sessions
  • Top Charging Day
  • Longest Trip
  • Favorite Charging Locations

This will give people a unique way to see their travels throughout the year, and although it is not necessarily something that is needed or adds any genuine value, it is something that many owners will like to look back on. After all, things like Spotify Wrapped and Apple Music Replay have been a great way for people to see what music they listened to throughout the year.

This is essentially Tesla’s version of that.

With a handful of unique Superchargers already active, Tesla is also building some new ones, like a UFO-inspired location in New Mexico, near Roswell.

Tesla is building a new UFO-inspired Supercharger in the heart of Alien country

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Tesla launches its coolest gift idea ever just a few weeks after it was announced

“Gift one month of Full Self-Driving (Supervised), which allows the vehicle to drive itself almost anywhere with minimal intervention.”

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Credit: Tesla

Tesla has launched its coolest gift idea ever, just a few weeks after it was announced.

Tesla is now giving owners the opportunity to gift Full Self-Driving for one month to friends or family through a new gifting program that was suggested to the company last month.

The program will enable people to send a fellow Tesla owner one month of the company’s semi-autonomous driving software, helping them to experience the Full Self-Driving suite and potentially help Tesla gain them as a subscriber of the program, or even an outright purchase.

Tesla has officially launched the program on its Shop. Sending one month of Full Self-Driving costs $112:

“Gift one month of Full Self-Driving (Supervised), which allows the vehicle to drive itself almost anywhere with minimal intervention. All sales are final. Can only be purchased and redeemed in the U.S. This gift card is valued at $112.00 and is intended to cover the price of one month of FSD (Supervised), including up to 13% sales tax. It is not guaranteed to cover the full monthly price if pricing or tax rates change. This gift card can be stored in Tesla Wallet and redeemed toward FSD (Supervised) or any other Tesla product or service that accepts gift card payments.”

Tesla has done a great job of expanding Full Self-Driving access over the past few years, especially by offering things like the Subscription program, free trials through referrals, and now this gift card program.

Gifting Full Self-Driving is another iteration of Tesla’s “butts in seats” strategy, which is its belief that it can flip consumers to its vehicles and products by simply letting people experience them.

There is also a reason behind pushing Full Self-Driving so hard, and it has to do with CEO Elon Musk’s compensation package. One tranche requires Musk to achieve a certain number of active paid Full Self-Driving subscriptions.

More people who try the suite are likely to pay for it over the long term.

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Tesla expands Robotaxi app access once again, this time on a global scale

Tesla said recently it plans to launch Robotaxi in Miami, Houston, Las Vegas, Phoenix, and Dallas.

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Credit: Grok

Tesla has expanded Robotaxi app access once again, but this time, it’s on a much broader scale as the company is offering the opportunity for those outside of North America to download the app.

Tesla Robotaxi is the company’s early-stage ride-hailing platform that is active in Texas, California, and Arizona, with more expansion within the United States planned for the near future.

Tesla said recently it plans to launch Robotaxi in Miami, Houston, Las Vegas, Phoenix, and Dallas.

The platform has massive potential, and Tesla is leaning on it to be a major contributor to even more disruption in the passenger transportation industry. So far, it has driven over 550,000 miles in total, with the vast majority of this coming from the Bay Area and Austin.

First Look at Tesla’s Robotaxi App: features, design, and more

However, Tesla is focusing primarily on rapid expansion, but most of this is reliant on the company’s ability to gain regulatory permission to operate the platform in various regions. The expansion plans go well outside of the U.S., as the company expanded the ability to download the app to more regions this past weekend.

So far, these are the areas it is available to download in:

  • Japan
  • Thailand
  • Hong Kong
  • South Korea
  • Australia
  • Taiwan
  • Macau
  • New Zealand
  • Mexico
  • U.S.
  • Canada

Right now, while Tesla is focusing primarily on expansion, it is also working on other goals that have to do with making it more widely available to customers who want to grab a ride from a driverless vehicle.

One of the biggest goals it has is to eliminate safety monitors from its vehicles, which it currently utilizes in Austin in the passenger’s seat and in the driver’s seat in the Bay Area.

A few weeks ago, Tesla started implementing a new in-cabin data-sharing system, which will help support teams assist riders without anyone in the front of the car.

Tesla takes a step towards removal of Robotaxi service’s safety drivers

As Robotaxi expands into more regions, Tesla stands to gain tremendously through the deployment of the Full Self-Driving suite for personal cars, as well as driverless Robotaxis for those who are just hailing rides.

Things have gone well for Tesla in the early stages of the Robotaxi program, but expansion will truly be the test of how things operate going forward. Navigating local traffic laws and gaining approval from a regulatory standpoint will be the biggest hurdle to jump.

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