Tesla gave a series of fresh, new looks inside Giga Berlin, its electric vehicle production facility located in Germany. The videos show how the factory is truly “the machine that builds the machine,” as automation, as well as a few helpful hands on the manufacturing line, help produce its products.
Tesla Giga Berlin has produced the Model Y for just under a year now, reaching a run rate of greater than 250,000 vehicles per year. The facility finally produced roughly 3,000 vehicles per week by the end of Q4, helping Tesla maintain a significant market share in Germany and the European market as a whole.
Today, Tesla gave a fresh look inside Giga Berlin, showing everything from casting and stamping to its “world-class” paint shop and general assembly lines.
Casting Lines
Tesla utilizes the IDRA Giga Press in Berlin, just as it does at other factories, to not only make manufacturing more efficient but also improve vehicle quality and safety.
Tesla shared multiple videos displaying the numerous processes of the casting design for the Model Y. “13 different body parts are stamped with a total of 7,300 tons of force, in a press line that runs at up to 16 parts per minute,” the automaker said. Additionally, Tesla showed portions of the rear casting process, which eliminated over 70 parts and refine the manufacturing process for the Model Y.
Rear chassis underbody pieces are cast in single pieces using a custom aluminum alloy, replacing 70+ metal parts pic.twitter.com/Ka0OnHEW1X
— Tesla (@Tesla) February 13, 2023
Stamped parts and castings are welded together by more than 600 robots. The car is lifted into the paintshop by “Godzilla,” which Tesla said is “one of the largest industrial robots ever.
Rear chassis underbody pieces are cast in single pieces using a custom aluminum alloy, replacing 70+ metal parts pic.twitter.com/Ka0OnHEW1X
— Tesla (@Tesla) February 13, 2023
Paint Shop
Tesla has always said that the paint shop inside Giga Berlin would be its best yet. Referring to it as “world-class” before it was even operational, the automaker has utilized the facility to roll out new colors in the European market, including Quicksilver and Midnight Cherry Red:
“Giga Berlin is home to our most advanced paint system yet, enabling multi-layer painting for depth, dimension & a hand-painted look.”
Giga Berlin is home to our most advanced paint system yet, enabling multi-layer painting for depth, dimension & a hand-painted look pic.twitter.com/W4mCZWfF7D
— Tesla (@Tesla) February 13, 2023
Tesla has struggled with paint quality at its other factories, but Giga Berlin has undoubtedly helped as it utilizes a series of high-quality paint and better processes to improve its look. Tesla filed to upgrade paint shops in Fremont, where some quality concerns arose several years ago.
General Assembly Line
Relying on both automation and humans, Tesla’s General Assembly line at Giga Berlin is where the final touches are put into place, and the Model Y truly takes shape. Over 1,000 people build the Model Y at any given time, installing HVAC, power electronics, drive units, and other elements.
CEO Elon Musk said in the past that he relied too much on automation to get things done with production, and humans were “underrated.”
The new look at Giga Berlin shows the cohesiveness between both robots and humans, which helps to complete the entire production process.
Finally, the vehicle moves to General Assembly, where seats, HVAC, power electronics, drive units & more are installed, using 20+ automated stations.
This is our biggest shop by headcount—on any given shift, 1k+ people are helping build Model Y pic.twitter.com/IgSrCpH5DR
— Tesla (@Tesla) February 13, 2023
The videos truly encapsulate how “the machine” that is Giga Berlin helps build “the machine” that is the Model Y. Tesla has refined its manufacturing processes to take advantage of both automation and humans.
I’d love to hear from you! If you have any comments, concerns, or questions, please email me at joey@teslarati.com. You can also reach me on Twitter @KlenderJoey, or if you have news tips, you can email us at tips@teslarati.com.
Elon Musk
How to use Grok Bot to block spam calls and texts
Musk told users to ask Grok Bot to scrub their phone numbers from spam lists.
Elon Musk has a new use case for Grok Bot, and it is the spam call. On Thursday he replied to an X user named Arash with a short instruction: “Ask your @Grok @Bot to remove your phone number from spam call & text lists!” Arash had said he got tired of the calls, had an AI bot find his number on listing sites and file removal requests, and packaged the process as a free skill for others.
The skill is called Spam-Call Scrubber, which is described to find a phone number on people search sites and data brokers, submits the opt outs, completes the confirmation emails those sites send back, and rechecks on a schedule the user picks. Using it requires the Grok Bot app. The pitch is time saved, since most broker opt outs sit behind separate forms on separate sites.
Ask your @Grok @Bot to remove your phone number from spam call & text lists!
— Elon Musk (@elonmusk) October 15, 2026
Musk said Grok Bot now gives each bot its own email address, and that it can detect scam emails. On Thursday he also said SpaceX would make users whole if the bot botches a purchase or leaks a card, then told users to shop away from Amazon after the retailer blocked the agent, as Teslarati reported. The terms of service we reviewed at the time put responsibility for what an agent does on the user.
For Tesla owners, Grok Bot is not just a phone app. Tesla brought Grok Bot into its vehicles on September 22, and we argued earlier this week that the Cybercab’s real advantage may be the errands it runs during a ride. Every Cybercab and the rest of the Model Y Robotaxi fleet has it enabled. The more routine tasks like this one become, the more a rider has reason to hand over something personal in the back seat.
The new Spam-Call Scrubber skill can be downloaded for free and works on sites that honor removal requests, while noting that listings can reappear, and illegal robocallers do not check any registry. Whether Spam-Call Scrubber cuts anyone’s call volume is something the first wave of users will find out, and Musk’s endorsement guarantees that wave is coming.
Investor's Corner
Tesla’s flying Roadster just revealed something bigger than the car
Analysts say the Roadster demo puts a Tesla and SpaceX merger back on the table.
The Roadster unveiling near Waco ended Thursday night, and by Friday morning much of the investor reaction had less to do with the car than with who owns the rocket technology inside it.
Wedbush analyst Dan Ives said the event “puts the Tesla/SpaceX relationship on the table in a tangible way,” pointing to the propulsion, pressure vessel and control hardware sitting on a Tesla product. Gene Munster of Deepwater Asset Management called the demo “a ridiculous display of engineering” with “no commercial value” beyond embarrassing traditional automakers, though he said it showed Musk wants the two companies together.
The more specific forecast came a day earlier from Barclays. Analyst Dan Levy told clients a deal could be announced before Tesla’s annual meeting, which must happen by December 6, and that an announcement in late October or early November could make shareholder approval harder. Barclays expects SpaceX to be the buyer in an all stock deal, with Tesla holders receiving SpaceX shares at a premium, based on market values of roughly $2.1 trillion for SpaceX and $1.5 trillion for Tesla. If nothing lands around the meeting, the bank still sees an announcement within 6 to 12 months.
The Roadster demo just added more weight to merger speculations. Tesla’s demo used cold gas thrusters and pressure tanks of the kind SpaceX uses on Falcon 9, and Musk described the car as a collaboration between Tesla and SpaceX engineers, as we mentioned in our breakdown of the three Roadster configurations.
Musk has not publicly addressed a deal since the event, as far as we have seen. His most direct answer remains the one he gave at the All In Summit, when he said that with so much collaboration, “who can imagine what action one might take” without ruling anything out. Ives has held to a 2027 timeline since his March note, and Musk pushed back on the China piece of the speculation when ARK floated a year end announcement in August.
The next test is Tesla’s third quarter earnings call on October 21. However, we recall in July that Musk told analysts, “we can’t talk about combining companies and that kind of thing on an earnings call,” so a clear answer wouldn’t be expected.
News
How Tesla’s Roadster fan system and thrusters are built to dominate the corners
Tesla’s Roadster uses fans, active wings and cold gas thrusters to create grip at any speed.
Tesla’s new Roadster is best known for flipping through the air in Texas, but the technology that matters most for a race track is the stuff that keeps it on the ground. Tesla’s Roadster page describes a multi-mode fan and ground sealing system that acts as a downforce generator, pulling air out from beneath the car. Tesla says it provides enough suction to hold the vehicle upside down, even when stationary.
That is the key difference from the wings and diffusers on a normal supercar. Conventional aero only makes downforce when the car is moving, and it grows with speed, so a car has the least grip in the slow corners and under hard braking. A fan system makes downforce at any speed. Tesla’s patent, which we covered last year, describes fans and deployable skirts that create sealed or partially sealed regions under the car, with the fans extracting air to lower the pressure and increase grip and stability.
Still processing this … the most unreal thing I’ve seen. https://t.co/HtEuvnkZjY
— TESLARATI (@Teslarati) October 16, 2026
Tesla pairs that with active wings, a next generation steer by wire system and a Track Mode that lowers the car and changes the suspension, with high downforce and low drag settings for the circuit. To keep weight down, Tesla points to magnesium, titanium and carbon fiber, manual controls and a fixed seat position, which it says lets the car respond to driver inputs almost instantly.
Tesla Roadster: Three configs, one can fly, 0-60 in 0.8 seconds
The cold gas thrusters are the other half. On the Thrust version they sit at the rear and Tesla says they take the car from 0 to 60 mph in under 0.9 seconds, while the Rocket version adds perimeter thrusters for forward, upward and lateral rotational movement. Tesla says the all electric actuators make micro adjustments within a fraction of a second.
Roadster transforms in Track Mode
These aero features aren’t just for looks: they provide the best passive downforce package of any road car (approaching F1 levels!) with wing actuation driven by the @Tesla_Optimus actuator system https://t.co/AqrC4qUga9
— Tesla (@Tesla) October 16, 2026
Musk has been talking about records for years. In June 2019 he said, “We’re going to do things with the new Roadster that are kind of unfair to other cars.” That September, when a follower asked whether the Roadster would beat the Nürburgring production car record, he replied with one word, “Absolutely,” as we reported at the time. In February 2024 he said Tesla had “radically increased the design goals” for the car and that its sub one second 0 to 60 time would be “the least interesting part.”
There are caveats. Tesla has not published a lap time or a verified cornering figure, so the record talk is still a promise rather than a result. Tesla also says the car is not approved for public road use, and the thruster features are limited to the Rocket trim, which is invite only. Fan cars have also been banned or withdrawn before, and getting a sealed underbody to work on a rough public road is a harder problem than on a smooth track. The first real test will be an official lap at a circuit.