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Tesla begins Giga Press manufacturing at Fremont factory, first sighting in action

(Credit: FoundryPlanet/YouTube)

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A recent flyover of Tesla’s Fremont production factory in Northern California has revealed the first looks at the all-too-elusive Giga Press as it was spotted in action. The Giga Press is a machine Tesla is installing at its manufacturing plants to increase production efficiency and improve vehicle build quality.

A flyover of the plant from YouTuber Gabeincal shows several portions of the Fremont factory, including offloading recently completed vehicles into haulers for customer delivery. Looking for clues that would confirm details of the rumored Model S and Model X refresh, Gabeincal stumbled upon something else: the Giga Press.

The “house-sized” casting machine was installed at Tesla’s Fremont Factory in August 2020, a project that was confirmed by Elon Musk in a Tweet with @WholeMarsBlog. “Will be amazing to see it in operation,” Musk wrote. Biggest casting machine ever made. Will make rear body in a single piece, including crash rails.” The machine is 64 feet long, 17 feet tall, and weighs 410 tons, according to IDRA, the machine’s manufacturer.

Tesla has long planned for the inclusion of new processes that will make manufacturing vehicles easier. It is the key to delivering 1 million vehicles with only a few production plants in operation in 2021, even though two more are expected to begin operation later this year.

The Giga Press is part of Tesla’s global plan to increase production efforts across its manufacturing facilities. It has already been installed in Giga Shanghai, where Model Y production has recently started, and in Giga Berlin, where the same vehicle will be prioritized when production begins later this year. Parts of the Giga Press have also arrived in Austin at Tesla’s Giga Texas facility. It is a major step in the right direction for Tesla as its EVs are ahead in technology and battery quality, but manufacturing density is where Tesla lacks.

Other car companies build 20 million vehicles a year, and Tesla is just a newcomer in the grand scheme of the automotive industry. In order to catch up on years of experience, Tesla has refined its focus to improving manufacturing. The Giga Press is a way for Tesla to build more vehicles using fewer parts, it will also cut down on overall production time, allowing the company to build more vehicles every year.

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Fascinating look at Tesla’s mammoth ‘Giga Press’ machine being assembled

The inspiration for the Giga Press was the Hot Wheels version of Tesla’s EVs. Musk said that “Sandy (Munro) accurately pointed out, the rear of the Model 3 looks like a patchwork quilt. It’s not great…The current version of the Model Y has basically two big high-pressure die-cast aluminum castings that are joined. Later this year, we will transition a single piece casting that also integrates the two rear crash rails.”

As Tesla continues to battle production efficiencies in its mission to expand and scale production, the Giga Press operation in Fremont will revolutionize the manufacturing processes for its vehicles moving forward.

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Check out Gabeincal’s video of the Fremont Giga Press in action below. It begins at 5:15 and lasts around a minute and a half.

H/t: @TeslaNY on Twitter

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Joey has been a journalist covering electric mobility at TESLARATI since August 2019. In his spare time, Joey is playing golf, watching MMA, or cheering on any of his favorite sports teams, including the Baltimore Ravens and Orioles, Miami Heat, Washington Capitals, and Penn State Nittany Lions. You can get in touch with joey at joey@teslarati.com. He is also on X @KlenderJoey. If you're looking for great Tesla accessories, check out shop.teslarati.com

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Elon Musk

Elon Musk outlines plan for first Starship tower catch attempt

Musk confirmed that Starship V3 Ship 1 (SN1) is headed for ground tests and expressed strong confidence in the updated vehicle design.

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Credit: SpaceX/X

Elon Musk has clarified when SpaceX will first attempt to catch Starship’s upper stage with its launch tower. The CEO’s update provides the clearest teaser yet for the spacecraft’s recovery roadmap.

Musk shared the details in recent posts on X. In his initial post, Musk confirmed that Starship V3 Ship 1 (SN1) is headed for ground tests and expressed strong confidence in the updated vehicle design.

“Starship V3 SN1 headed for ground tests. I am highly confident that the V3 design will achieve full reusability,” Musk wrote.

In a follow-up post, Musk addressed when SpaceX would attempt to catch the upper stage using the launch tower’s robotic arms. 

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“Should note that SpaceX will only try to catch the ship with the tower after two perfect soft landings in the ocean. The risk of the ship breaking up over land needs to be very low,” Musk clarified. 

His remarks suggest that SpaceX is deliberately reducing risk before attempting a tower catch of Starship’s upper stage. Such a milestone would mark a major step towards the full reuse of the Starship system.

SpaceX is currently targeting the first Starship V3 flight of 2026 this coming March. The spacecraft’s V3 iteration is widely viewed as a key milestone in SpaceX’s long-term strategy to make Starship fully reusable. 

Starship V3 features a number of key upgrades over its previous iterations. The vehicle is equipped with SpaceX’s Raptor V3 engines, which are designed to deliver significantly higher thrust than earlier versions while reducing cost and weight. 

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The V3 design is also expected to be optimized for manufacturability, a critical step if SpaceX intends to scale the spacecraft’s production toward frequent launches for Starlink, lunar missions, and eventually Mars. 

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Tesla FSD (Supervised) could be approved in the Netherlands next month: Musk

Musk shared the update during a recent interview at Giga Berlin.

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Credit: Tesla

Tesla CEO Elon Musk shared that Full Self-Driving (FSD) could receive regulatory approval in the Netherlands as soon as March 20, potentially marking a major step forward for Tesla’s advanced driver-assistance rollout in Europe.

Musk shared the update during a recent interview at Giga Berlin, noting that the date was provided by local authorities.

“Tesla has the most advanced real-world AI, and hopefully, it will be approved soon in Europe. We’re told by the authorities that March 20th, it’ll be approved in the Netherlands,’ what I was told,” Musk stated

“Hopefully, that date remains the same. But I think people in Europe are going to be pretty blown away by how good the Tesla car AI is in being able to drive.”

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Tesla’s FSD system relies on vision-based neural networks trained on real-world driving data, allowing vehicles to navigate using cameras and AI rather than traditional sensor-heavy solutions. 

The performance of FSD Supervised has so far been impressive. As per Tesla’s safety report, Full Self-Driving Supervised has already traveled 8.3 billion miles. So far, vehicles operating with FSD Supervised engaged recorded one major collision every 5,300,676 miles. 

In comparison, Teslas driven manually with Active Safety systems recorded one major collision every 2,175,763 miles, while Teslas driven manually without Active Safety recorded one major collision every 855,132 miles. The U.S. average during the same period was one major collision every 660,164 miles.

If approval is granted on March 20, the Netherlands could become the first European market to greenlight Tesla’s latest supervised FSD (Supervised) software under updated regulatory frameworks. Tesla has been working to secure expanded FSD access across Europe, where regulatory standards differ significantly from those in the United States. Approval in the Netherlands would likely serve as a foundation for broader EU adoption, though additional country-level clearances may still be required.

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Elon Musk estimates Tesla Semi could reach Europe next year

“We’ve got the Tesla Semi coming out, the heavy truck, and that’ll be going to Europe hopefully next year,” Musk said.

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Credit: Tesla

Tesla is preparing to expand its all-electric Semi truck program to Europe, with CEO Elon Musk indicating that the Class 8 vehicle could arrive in the region 2027.

Musk shared his update during an interview about Giga Berlin with plant manager André Thierig, which was posted on X by the official Tesla Manufacturing account.

“We’ve got the Tesla Semi coming out, the heavy truck, and that’ll be going to Europe hopefully next year,” he said.

Tesla has already begun limited production and customer deployments of the Tesla Semi in the United States, with the company working to scale output through the Semi factory near Giga Nevada. Considering Musk’s comments, it appears that a European rollout would be the next phase of the vehicle’s expansion beyond North America.

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Musk’s use of the word “hopefully” leaves room for flexibility, but the remark signals that Europe is next in Tesla’s commercial expansion plans.

Musk has consistently argued that electrification should extend beyond passenger vehicles. During the same interview, he reiterated his view that “all ground transport should be electric,” adding that ships, and eventually aircraft, would follow.

The Semi plays a central role in that strategy. Heavy-duty freight remains one of the most emissions-intensive segments of road transport, and European regulators have increasingly pushed for lower-emission commercial fleets. 

Tesla recently refreshed the Semi lineup on its official website, listing two variants: Standard and Long Range. The Standard trim offers up to 325 miles of range with an energy consumption rating of 1.7 kWh per mile, while the Long Range version provides up to 500 miles, which should be more than ample for European routes.

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