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Tesla is building a lithium hydroxide refinery in Texas for its Cybertruck factory

(Credit: Joe Tegtmeyer/YouTube)

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A recent report from market intelligence publisher Benchmark Mineral Intelligence has revealed that Tesla is poised to build a lithium hydroxide chemical plant in Texas. The lithium hydroxide refinery will reportedly be situated in Texas, and it will be used to feed the upcoming Cybertruck Gigafactory.

The spodumene conversion facility will be built adjacent to Gigafactory Texas, and based on Benchmark Minerals’ report, the facility has a target date of Q4 2022 for its start of operations. This is a notably aggressive timeframe for such a facility, though it is something distinctly Tesla. Ultimately, the lithium hydroxide refinery will add to Tesla’s plans to set up a cathode facility in Texas, which Elon Musk has described as part of the electric car maker’s cell production plan.

The upcoming conversion/refining plant will turn hard rock spodumene ore into lithium hydroxide, which is used directly in battery cells. It should be noted that prior to Tesla’s battery efforts, this process has traditionally been performed in China using spodumene that’s sourced from Australia. In its report, Benchmark Minerals noted that Tesla will be using a hydrometallurgical process to turn its spodumene ore into lithium hydroxide, effectively eliminating the use of sulphuric acid. This process, however, remains untested in the commercial scale.

(Credit: @FutureJurvetson/ Twitter)

Interestingly enough, a recent announcement from Australian mining firm Piedmont Lithium has revealed that Tesla has signed a five-year deal to acquire spodumene from a mine in North Carolina. In its press release, Piedmont noted that its Tesla deal represents about one-third of the expected 160,000 tonnes per annum that’s expected to be produced at its North Carolina mine. This deal will likely supply Tesla with 8,000 tonnes of lithium hydroxide a year, starting between July 2022 and July 2023.

In its report, Benchmark stated that the Piedmont Lithium deal will likely account for just over half of Tesla’s battery needs for Gigafactory Texas in 2023, the first estimated full production year of the electric car maker’s 4680 cells. With this in mind, Tesla would still need to secure more spodumene supply beyond Piedmont Lithium’s capabilities, especially if the company intends to fully ramp its battery cell production capabilities. Benchmark Mineral Intelligence Managing Director Simon Moores, for his part, highlighted the significance of Tesla’s battery production push.

“Lithium’s foundations for the 21st century are beginning to shift in what is a China-dominated part of the lithium-ion battery and electric vehicle supply chain. Tesla is the first automotive OEM to enter lithium production – a watershed moment. And it does so without having to mine lithium from the ground. Not only will it allow Tesla to control costs at this supply chain step, it will once again see the spodumene trade flows point towards the USA instead of China, a market that has dominated spodumene conversion for a generation through majors such as Tianqi and Ganfeng Lithium.

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“It will also significantly bolster its negotiating power on its future lithium hydroxide contracts once it harnesses the ability to produce a consistent battery ready lithium hydroxide and scales capacity. Tesla has clearly come to the realization that it cannot rely on the upstream of the supply chain or investors to expand quickly enough for its needs. It has now taken some of that responsibility away from the miners and chemical producers and once Tesla gets to grips with the lithium refining process, scale will be introduced and we expect that post-2022 ramp to be rapid,” he said.

Benchmark Mineral Intelligence Product Director Andrew Miller added that Tesla’s lithium hydroxide chemical plant in Texas will allow the electric car maker to closely monitor the cost and quality of its batteries’ components. Miller added that Tesla’s efforts to move upstream in the battery supply chain will likely be replicated by other carmakers in the future.

“With Tesla entering the upstream of the lithium-ion battery supply chain at the conversion stage the company does not have to become a lithium miner, a skill-set and company culture that is entirely different to creating chemically refined materials. Controlling the lithium conversion from the raw material – spodumene concentrate – means they can not only reduce the cost but also control the quality of the lithium hydroxide output more closely.

“This is additional evidence that lithium will remain a specialty chemical that is tied to and tailored for the needs of the end-users, rather than a commodity. In addition, Tesla’s efforts to move upstream will likely be replicated by other auto manufacturers, and in other areas of the supply chain. Having control of advanced material costs into the EV supply chain is an increasingly important factor in lowering battery prices,” he said.

Benchmark Mineral Intelligence’s report on Tesla’s lithium hydroxide refinery could be accessed here.

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Simon is an experienced automotive reporter with a passion for electric cars and clean energy. Fascinated by the world envisioned by Elon Musk, he hopes to make it to Mars (at least as a tourist) someday. For stories or tips--or even to just say a simple hello--send a message to his email, simon@teslarati.com or his handle on X, @ResidentSponge.

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Tesla is offering a crazy choice on Model 3 to help with end of quarter push

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Credit: Tesla

Tesla is offering a crazy choice on the Model 3 to help with its end-of-quarter push, but it is only available in Canada.

Tesla has been offering some pretty crazy incentives to help move vehicles in various markets, including discounts, Supercharging, and other offers.

In Canada, it is offering something pretty crazy: a $5,000 discount or Free Supercharging for life:

This would bring the price of the two Tesla Model 3 configurations:

  • Tesla Model 3 RWD – $49,990
  • Tesla Model 3 LRAWD – $56,990
  • Tesla Model 3 Performance – $64,990

The offer only stands if delivery is taken by September 30. The company describes the terms and conditions:

“Orders will default to $5,000 off total purchase price, deducted pre-tax. Requires you to contact Tesla to switch promotion to free Supercharging if desired. Supercharging promotion is tied to your Tesla Account and cannot be transferred to another vehicle, person or order, even in the case of ownership transfer. Used vehicles and vehicles used for commercial purposes (like taxi, rideshare and delivery services) are excluded from this promotion. You are still responsible for Supercharger fees, like idle and congestion fees, when applicable. Redeemable only at Tesla-owned Superchargers. Tesla reserves the right in its sole discretion to remove the free Supercharging from your vehicle in the event of excessive charging. “

The $5,000 discount in Canada, or the unlimited Free Supercharging, is a massive deal, as it benefits those looking for a deal or those who plan to use the car as a daily driver.

Tesla offers new deal on used inventory that you won’t want to pass up

Tesla has used a lot of different deals this quarter to help push cars out and bolster Q3 delivery figures.

  • Lifetime Free Supercharging or $5,000 discount on Model 3 in Canada
  • 1 Year Free Supercharging on Inventory Cybertruck, Model S, Model X in the U.S.
  • 18 Months free Supercharging on Model 3 in the U.S.
  • Lifetime Free Supercharging with Luxe Package on Model S and Model X in the U.S.
  • Up to $2,000 off Model 3 and Model Y Inventory in the U.S.

These deals have all contributed to an increase in demand and minimal vehicle inventory in various markets.

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Investor's Corner

Wall Street firm makes shock move for Tesla Q3 delivery prediction

“[The company should have] strong deliveries in the US as Tesla pushes, and consumers take advantage of, the $7,500 IRA EV tax credit before its expiry at the end of September 2025.” 

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(Credit: Tesla)

A Wall Street firm is making a shocking move ahead of Tesla’s Q3 delivery report, increasing its forecast for the quarter.

Tesla is set to report its deliveries for the third quarter sometime next week at the beginning of October. There has been quite a bit of speculation about Tesla’s performance in terms of deliveries for the quarter, as many firms and investors are curious about how strong it could be.

There have been a few things working in Tesla’s favor, including the removal of the $7,500 EV tax credit, which stimulated demand as consumers wanted to take advantage of the discount before it was no longer available.

Tesla also has launched an attractive revamp to the Model Y this year, which was the best-selling car in the world for the past two years. These two points have helped Tesla with demand specifically this year, but this quarter has been especially strong because of the tax credit phase-out.

With that being said, one Wall Street firm chose to push its delivery prediction for the third quarter up about ten percent.

Tesla makes a big change to reflect new IRS EV tax credit rules

UBS analysts said they adjusted their delivery targets for Tesla from 431,000 to 475,000, stating it was “more in line with buyside expectations in the 470-475k range.”

The firm continued:

“[The company should have] strong deliveries in the US as Tesla pushes, and consumers take advantage of, the $7,500 IRA EV tax credit before its expiry at the end of September 2025.” 

If it manages to reach what UBS thinks it will, deliveries would be the highest for Tesla since late 2024, and the firm believes it could “potentially [be] the highest ever” for the company in a single quarter.

Tesla delivered over 495,000 cars in Q4 2024, so it would truly need an anomaly to capture that crown in Q3.

For the full year, UBS believes Tesla will deliver 1.62 million cars in 2025.

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Tesla’s ‘Unboxed Process’ patent highlights affordability through efficiency

The process includes utilizing past methods that Tesla has brought into automotive manufacturing, including Gigacasting and structural battery integration, with more efficient “post-manufacturing” processes, like pre-painting. 

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Credit: Teslarati

Tesla has been granted a new patent for its “Unboxed Process” of manufacturing, which aims to enhance affordability for customers by increasing efficiency at the manufacturing stage.

This is one way the company aims to create a larger impact from start to finish, especially with upcoming vehicles. For those who are not familiar, the Unboxed Process was first unveiled by Tesla back in 2023 during its “Investor Day.”

The company brought forth the idea that vehicle manufacturing could shift from traditional assembly lines, making production more efficient, more cost-effective, and more scalable for the future, especially with mass-market models like Cybercab.

The process includes utilizing past methods that Tesla has brought into automotive manufacturing, including Gigacasting and structural battery integration, with more efficient “post-manufacturing” processes, like pre-painting.

Tesla describes the main advantages in the patent:

“The present disclosure relates to an automated system and method for assembling exterior vehicle parts to a vehicle assembly structure. The system utilizes an automated assembly cell with fixtures corresponding to each exterior vehicle part and references a global datum for precise alignment…The method improves assembly efficiency by compensating for substructure irregularities with an engineered adhesive gap and allows for continued assembly during adhesive curing through tacking operations.”

Instead of traditional welding strategies, the company plans to use a different bonding method, through adhesives.

The patent goes on:

“In described examples, a modular vehicle architecture allows for the assembly of a vehicle in sections, which are then joined in a final assembly operation. This approach eliminates the traditional need for welding stamped panels and applying secondary coatings or painting at the full vehicle assembly level. Instead, the vehicle can be constructed in parts, with metal surface treatments like e-coating and painting applied beforehand.”

The goal behind this manufacturing process is that Tesla will be able to build more vehicles at a faster rate for a lower price, something it believes it will need to accomplish as it addresses autonomy and Robotaxis, which are in higher demand.

With this rate of speed of manufacturing, Tesla says traditional manufacturing methods have the potential consequence of “compounding errors,” as “any slight misalignment or variance can add up.”

There is a refined focus on efficiency, while also recognizing the importance of build quality. This should eliminate most of the issues Tesla would confront with its current, more traditional, linear manufacturing processes.

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