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Elon Musk shares details on Tesla Model Y redesign, battery cell production in Giga Berlin

(Credit: Tobias Lindh/YouTube)

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One of the most notable moments in Tesla CEO Elon Musk’s visit to the Gigafactory Berlin complex was an impromptu interview with several members of the media. Musk discussed numerous topics in his 9-minute interview, from the quick buildout of Giga Berlin, the upcoming facility’s next-generation paint shop, and why it is pertinent for the German electric vehicle factory to be constructed as soon as possible. But beyond this, Musk also shared details about a couple of pertinent initiatives that will be rolled out in Gigafactory Berlin: the Model Y redesign and local battery cell production. 

Based on Musk’s comments, it appears that Giga Berlin is poised to be Tesla’s most advanced factory yet. After candidly admitting that the vehicles from the German plant will likely have better paint than those produced in the United States, Musk noted that the Made-in-Germany Model Y will also be undergoing a radical redesign. Musk stated that some of these updates to the Model Y will be discussed during Battery Day. Following is Musk’s statement as transcribed by Tesla bull and enthusiast James Stephenson

“Like I was saying, you know, we build the factory and then also there’s a bunch of innovative stuff that we will be doing here that we will tell you about in the future… It’s not just a copy of the Model Y. It’s actually a radical redesign of the core technology of building a car. And some of this, when I do Battery Day in September, I’ll be talking about what we are going to be doing here in Berlin. But it will be the first time there’s going to be a transformation in the core structural design of the vehicle. It’s quite, quite a big thing,” Musk remarked. 

Apart from providing new details about the Model Y redesign, Musk also confirmed that Tesla is looking to produce battery cells in the Gigafactory Berlin complex. The Tesla CEO shared this detail while explaining why there is such a rush to get Giga Berlin online as soon as possible. According to Musk, it is pertinent to move fast because of Tesla’s mission, which is to accelerate the advent of sustainable energy. Ultimately, Musk noted that for the sake of the climate, companies like Tesla must move as fast as they can. 

“I believe in speed. And I think also, well, to be serious for a second, I think it’s very important for our climate that we move quickly. It matters. I think it’s very important that we accelerate the transition to sustainable energy and that we move as quickly as possible. So this is the reason for the sense of urgency… And I’ve been saying this for a long time. It’s good to see some companies like VW taking this seriously now, but still only a very small percentage of cars that are made are electric. 

“And then I think we will probably do more than cars here. I think we will provably be building some battery cells here. I think that’ll be good for stationary storage of wind and solar. Essentially, the three elements that are necessary for a sustainable energy future are energy generation, energy storage, and electric transportation — electric cars, and eventually, electric aircraft. Ironically, everything will go electric except rockets,” Musk said. 

Interestingly enough, initial plans for Gigafactory Berlin actually had large areas of the site allotted for a battery cell facility. With this in mind, it appears that Tesla has been pondering local battery cell production for Giga Berlin for some time now. Perhaps the bigger question now is if the company will be utilizing a partner for the Berlin site, similar to its strategy with Panasonic in Gigafactory Nevada, or if Tesla will operate its own custom battery cell lines, similar to the “Roadrunner” project in Fremont.

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Watch Elon Musk’s full interview at Gigafactory Berlin in the video below.

H/T James Stephenson.

Simon is an experienced automotive reporter with a passion for electric cars and clean energy. Fascinated by the world envisioned by Elon Musk, he hopes to make it to Mars (at least as a tourist) someday. For stories or tips--or even to just say a simple hello--send a message to his email, simon@teslarati.com or his handle on X, @ResidentSponge.

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Tesla Optimus Gen 3 shows off a cleaner, factory-ready design in new app discovery

Renders hidden inside Tesla’s Android app show Optimus Gen 3’s design before any official reveal.

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Tesla Optimus Gen 3 [Credit: Tesla]

Tesla may have accidentally given a first look at its newest Optimus Gen 3 humanoid robot when photos were found in the Tesla smartphone app.

Design files tucked inside a recent Android version of the Tesla app appear to show the third generation humanoid robot next to the older Gen 2.5 prototype. The assets were extracted from the app package by Tesla community member @wholemars, who posted the renders on X late Tuesday night before deleting them. The Tesla Newswire reshared the side by side comparison on Wednesday, and the images have circulated widely since.

Tesla Optimus Gen 2.5 vs Gen 3 comparison via @WholeMars on X

Tesla Optimus Gen 2.5 vs Gen 3 comparison via @WholeMars on X

The files are labeled “gen3” and were built as models for Tesla app’s own interface, as validated directly by Grok to be official.

The comparison shows a robot that looks built for a factory line rather than a lab bench. Gen 2.5’s exposed mechanical linkages and gold plating on the knees and shins are gone. In their place, Gen 3 uses matte black fairings on the lower legs, paired with a more contoured champagne gold body. Flexible covers now seal the joint where the torso meets the upper thighs, keeping bearings and moving parts sealed from debris and unnecessary contact.

The body panels fit more tightly, and the hands, which Tesla has said carry 22 degrees of freedom, look far more refined than those on earlier units.

This most recent leak fills a gap Tesla has left open for most of the year. Elon Musk said on March 31 that Optimus 3 was walking around but needed “some finishing touches” before it could be shown, a delay Teslarati covered when Tesla missed its first quarter reveal target. Musk later said Tesla would hold the design back until closer to production, partly to keep competitors from copying it. No reveal date has been announced.

The app itself has been preparing for Optimus for months. In July, code in the Tesla app pointed to a dedicated robot phone key, a consent screen for collecting video and spatial data while Optimus works inside a home, and an alert system for low battery and mechanical faults. Finished 3D models of Gen 3 suggest the interface owners will eventually use is moving past placeholder code toward something Tesla intends to ship.

Manufacturing is moving in parallel. Tesla tore out the original Model S and Model X lines at Fremont this summer to make room for Optimus production, with a planned capacity of one million robots a year. At Giga Texas, the steel frame of a dedicated Optimus factory is nearing completion ahead of a targeted 2027 start, with Musk pointing to an eventual output of 10 million units annually.

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Tesla Semi lands the biggest electric truck deal in U.S. history

Tesla leads a record 2,500 truck order, but not every truck will be a Semi.

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Tesla has landed the largest electric truck order in U.S. history. ZET SCALE, a new alliance of shippers and carriers, named Tesla its primary manufacturer on Tuesday for an initial order of 2,500 electric Class 8 trucks. The deal alone would nearly double the number of electric heavy trucks operating in the country.

According to the press release from Catalyst Mobility, the nonprofit formerly known as CALSTART, Kenworth, RIDE and Volvo were also selected as secondary manufacturers that carriers can pick if their operations call for it. No split between the four brands has been published, so the exact number of Semis in the order is not yet known.

Tesla won the top slot through a competitive request for proposals. The alliance, which Catalyst Mobility runs with the Smart Freight Centre, scored bidders on price, range, charging capability and production capacity. Pooling freight demand from founding shippers, including Microsoft and PepsiCo, let every truck maker bid lower than it would for a single fleet. “The Tesla Semi is designed for lower cost per mile operations than diesel,” said Dan Priestley, director of the Tesla Semi program, as noted in the press release.

The financing is built to pull in carriers who have avoided electric trucks. ZET Financial is issuing the purchase order for all 2,500 units and will place them with fleets through a fair market value lease. The trucks will be deployed over the next few years across 10 freight hubs in Los Angeles, Stockton, Bakersfield, Seattle and Tacoma, Houston, Dallas, San Antonio, Chicago, Atlanta, and the Newark and New York area. ZET SCALE says the first order is only the opening round, with a longer term goal of 10,000 trucks or more.

Even if Tesla ends up with only a majority share, it would still be the biggest Semi deal to date. Einride’s 500 unit order in August was the previous record, and WattEV’s 370 truck order in May was the largest California deal at the time. Einride’s CEO has since said he expects all 500 trucks delivered by the end of 2027.

The announcement lands two days before Tesla formally inaugurates its Semi factory in Nevada on September 24. The 1.7 million square foot plant sits next to Gigafactory Nevada’s 4680 cell lines and is designed for 50,000 trucks a year.

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Tesla integrates Grok Bot into its vehicles for the ultimate personal assistant

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Credit: Grok

Tesla has expanded Grok from an in-car chatbot into a hands-free work assistant. On September 22, Tesla officially launched Grok Bot capability, confirming that drivers can now manage email, calendars, files, chats, and tasks by voice and then hand more ambitious errands to the AI-fueled productivity cheat code.

Grok itself is built by xAI. The new car features split into two layers: Connectors link Grok to outside accounts. Grok Bot, currently limited to SuperGrok Heavy subscribers, can complete multi-step tasks such as placing a usual coffee order, booking a reservation, or scheduling an appointment. It truly puts the driver in a nearly complete hands-free driving and productivity setting, with ironically the only task truly requiring your hands being to touch the “Start Self-Driving” button.

We were granted access to Grok Bot’s Tesla integration a few weeks back, and we’ve been able to do a handful of things with it. On a handful of occasions, we’ve used it to order food and have it ready for pickup slightly later into the evening; we’ve managed to pick up groceries after a day of errands with Grok Bot, and outside of the car, it’s helped with budgeting and even my fantasy football draft.

Tesla shows another way to utilize it: in their demo, a driver says “Hey Grok,” asks the assistant to check an inbox, and hears that a message concerns a weekend reservation. Grok then scans the calendar, reports no conflicts, and confirms the Tahoe trip is clear. It can also add check-in details to a road-trip itinerary. The point is not novelty chat. It is keeping eyes on the road, or on Full Self-Driving, while the car handles the paperwork of a trip:

This Grok rollout is not a gadget add-on as much as it is Tesla’s thesis in software form: the car should stop being a machine you operate and start being a room you occupy.

Connectors and Grok Bot treat the cabin as an office that happens to move, and that has truly been Tesla’s intention for years now. The car has slowly become an extension of a home more than a vehicle. Inbox, calendar, groceries, takeout, and reservations become voice work, not dashboard chores that you need to do before you get in your car.

Responsibility shifts from the driver to the stack, and as many Tesla owners rely on FSD for travel, Grok Bot now handles the monotony of dinner reservations or appointments.

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