Doubts may still linger about the potential of battery electric vehicles for mainstream transportation, but EVs are getting progressively better. And if the data from the Tesla Model 3 and Model Y fleet is any indication, it appears that these improvements could result, at least to some degree, in an all-electric crossover being more efficient than the early production versions of an all-electric sedan.
In a recent conversation with Teslarati, David Hodge, the founder and CEO of Embark — a transportation app company that was sold to Apple in 2013 — explained that his work on a little passion project has shown something incredibly interesting about the Model 3 and Model Y’s efficiency. Hodge is currently working on the Nikola app, a service that he hopes will eventually grow to be the CarFax for EVs. So far, users of the app have driven about 7,000,000 miles, and over 2,000 Model 3s are registered in the fleet.
These Model 3s are comprised of vehicles that were produced from the beginning of Elon Musk’s first “alien dreadnought” attempt to cars that rolled off the line this quarter. Based on data that the Nikola app proprietor shared, it is evident that the Model 3 has gotten significantly more efficient over the years. Users of the app with vehicles produced in 2018, for example, showed a real-world average MPGe of 90.3, while cars that were produced in 2019 had a real-world average of 100.4.
These efficiency improvements continued in the first half of 2020, when Nikola app users who owned Model 3s showed a real-world average MPGe of 105.2. Interestingly enough, Tesla appears to have rolled out a major improvement to the Model 3’s efficiency in the second half of the year, as vehicles produced after June 2020 have shown a real-world average MPGe of 125.7. That’s the biggest improvement in the Model 3’s efficiency yet, at least as reflected in data from the Nikola app’s users.
Inasmuch as the improvements in the Model 3’s MPGe are notable, the efficiency of the Model Y appears to be even more noteworthy. The Model Y is the newest vehicle in Tesla’s lineup today, having started deliveries earlier this year. But even with its early ramp, it is becoming quite evident that Tesla did something special with the all-electric crossover.
Nikola app users who owned Model Ys that were produced in the first half of 2020 showed a real-world average MPGe of 103.2, which was very close to the MPGe of Model 3s that were manufactured in the same period. And just like the Model 3s, Model Ys that were produced after June 2020 exhibited a significant improvement in efficiency, with the vehicles having a real-world average MPGe of 118.7. That’s higher than the MPGe of Model 3s that were produced just last year.
As noted by Hodge, such efficiency figures from the Model Y are extremely impressive, especially considering that it is larger and significantly heftier than the Model 3. This is also a pretty unique situation considering that the company’s flagship sedan, the Model S, has always been significantly more efficient than its SUV counterpart, the Model X.
“This is pretty impressive considering the obvious aerodynamic differences in the Y and the fact that the S has always outperformed the X by about 15. If you just look at cars made since June, the Model Y MPGe climbed to 119 on average, but it looks like some of the tech improvements made it over to the 3, which is seeing 125.6 MPGe average in that period,” Hodge noted.
Tesla has a habit of rolling out improvements to its vehicles as soon as they are available. The latest Teslas are therefore expected to have the best tech that the company has to offer at the time of their production. With this in mind, and as per the findings of auto teardown expert Sandy Munro, the Model Y is indeed equipped with Tesla’s best, both in tech and in design. And considering that the all-electric crossover is expected to share components with its sedan sibling, it is not very surprising to see the Model 3 experience efficiency gains as soon as the Model Y started ramping up. Such is simply the nature of Tesla.
News
Tesla confirms that it finally solved its 4680 battery’s dry cathode process
The suggests the company has finally resolved one of the most challenging aspects of its next-generation battery cells.
Tesla has confirmed that it is now producing both the anode and cathode of its 4680 battery cells using a dry-electrode process, marking a key breakthrough in a technology the company has been working to industrialize for years.
The update, disclosed in Tesla’s Q4 and FY 2025 update letter, suggests the company has finally resolved one of the most challenging aspects of its next-generation battery cells.
Dry cathode 4680 cells
In its Q4 and FY 2025 update letter, Tesla stated that it is now producing 4680 cells whose anode and cathode were produced during the dry electrode process. The confirmation addresses long-standing questions around whether Tesla could bring its dry cathode process into sustained production.
The disclosure was highlighted on X by Bonne Eggleston, Tesla’s Vice President of 4680 batteries, who wrote that “both electrodes use our dry process.”
Tesla first introduced the dry-electrode concept during its Battery Day presentation in 2020, pitching it as a way to simplify production, reduce factory footprint, lower costs, and improve energy density. While Tesla has been producing 4680 cells for some time, the company had previously relied on more conventional approaches for parts of the process, leading to questions about whether a full dry-electrode process could even be achieved.
4680 packs for Model Y
Tesla also revealed in its Q4 and FY 2025 Update Letter that it has begun producing battery packs for certain Model Y vehicles using its in-house 4680 cells. As per Tesla:
“We have begun to produce battery packs for certain Model Ys with our 4680 cells, unlocking an additional vector of supply to help navigate increasingly complex supply chain challenges caused by trade barriers and tariff risks.”
The timing is notable. With Tesla preparing to wind down Model S and Model X production, the Model Y and Model 3 are expected to account for an even larger share of the company’s vehicle output. Ensuring that the Model Y can be equipped with domestically produced 4680 battery packs gives Tesla greater flexibility to maintain production volumes in the United States, even as global battery supply chains face increasing complexity.
Elon Musk
Tesla Giga Texas to feature massive Optimus V4 production line
This suggests that while the first Optimus line will be set up in the Fremont Factory, the real ramp of Optimus’ production will happen in Giga Texas.
Tesla will build Optimus 4 in Giga Texas, and its production line will be massive. This was, at least, as per recent comments by CEO Elon Musk on social media platform X.
Optimus 4 production
In response to a post on X which expressed surprise that Optimus will be produced in California, Musk stated that “Optimus 4 will be built in Texas at much higher volume.” This suggests that while the first Optimus line will be set up in the Fremont Factory, and while the line itself will be capable of producing 1 million humanoid robots per year, the real ramp of Optimus’ production will happen in Giga Texas.
This was not the first time that Elon Musk shared his plans for Optimus’ production at Gigafactory Texas. During the 2025 Annual Shareholder Meeting, he stated that Giga Texas’ Optimus line will produce 10 million units of the humanoid robot per year. He did not, however, state at the time that Giga Texas would produce Optimus V4.
“So we’re going to launch on the fastest production ramp of any product of any large complex manufactured product ever, starting with building a one-million-unit production line in Fremont. And that’s Line one. And then a ten million unit per year production line here,” Musk stated.
How big Optimus could become
During Tesla’s Q4 and FY 2025 earnings call, Musk offered additional context on the potential of Optimus. While he stated that the ramp of Optimus’ production will be deliberate at first, the humanoid robot itself will have the potential to change the world.
“Optimus really will be a general-purpose robot that can learn by observing human behavior. You can demonstrate a task or verbally describe a task or show it a task. Even show it a video, it will be able to do that task. It’s going to be a very capable robot. I think long-term Optimus will have a very significant impact on the US GDP.
“It will actually move the needle on US GDP significantly. In conclusion, there are still many who doubt our ambitions for creating amazing abundance. We are confident it can be done, and we are making the right moves technologically to ensure that it does. Tesla, Inc. has never been a company to shy away from solving the hardest problems,” Musk stated.
Elon Musk
Rumored SpaceX-xAI merger gets apparent confirmation from Elon Musk
The comment follows reports that the rocket maker is weighing a transaction that could further consolidate Musk’s space and AI ventures.
Elon Musk appeared to confirm reports that SpaceX is exploring a potential merger with artificial intelligence startup xAI by responding positively to a post about the reported transaction on X.
Musk’s comment follows reports that the rocket maker is weighing a transaction that could further consolidate his space and AI ventures.
SpaceX xAI merger
As per a recent Reuters report, SpaceX has held discussions about merging with xAI, with the proposed structure potentially involving an exchange of xAI shares for SpaceX stock. The value, structure, and timing of any deal have not been finalized, and no agreement has been signed.
Musk appeared to acknowledge the report in a brief reply on X, responding “Yeah” to a post that described SpaceX as a future “Dyson Swarm company.” The comment references a Dyson Swarm, a sci-fi megastructure concept that consists of a massive network of satellites or structures that orbit a celestial body to harness its energy.
Reuters noted that two entities were formed in Nevada on January 21 to facilitate a potential transaction for the possible SpaceX-xAI merger. The discussions remain ongoing, and a transaction is not yet guaranteed, however.
AI and space infrastructure
A potential merger with xAI would align with Musk’s stated strategy of integrating artificial intelligence development with space-based systems. Musk has previously said that space-based infrastructure could support large-scale computing by leveraging continuous solar energy, an approach he has framed as economically scalable over time.
xAI already has operational ties to Musk’s other companies. The startup develops Grok, a large language model that holds a U.S. Department of Defense contract valued at up to $200 million. AI also plays a central role in SpaceX’s Starlink and Starshield satellite programs, which rely on automation and machine learning for network management and national security applications.
Musk has previously consolidated his businesses through share-based transactions, including Tesla’s acquisition of SolarCity in 2016 and xAI’s acquisition of X last year. Bloomberg has also claimed that Musk is considering a merger between SpaceX and Tesla in the future.
Tesla confirms that it finally solved its 4680 battery’s dry cathode process
Tesla Giga Texas to feature massive Optimus V4 production line
