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Tesla Model Y rigid wiring is a step towards Elon Musk’s ‘Alien Dreadnought’ factory

(Credit: Munrolive.com)

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The Tesla Model Y’s wiring seems to hint that little by little, the electric car maker is still moving towards a production line that is so automated, it is worthy of being dubbed an “Alien Dreadnought” factory. The most recent hint of this came in a video from auto teardown expert Sandy Munro, who is currently engaged in a thorough analysis and teardown of the Tesla Model Y.

Munro’s Model Y teardown has reached a point where the auto veteran is now looking into the all-electric crossover’s wiring system. Much to his pleasant surprise, Munro found that some of the Model Y’s wiring has become very different from those found in an early-production Model 3 he tore down and studied back in 2018. One of the key differences could be found in the wiring that connects the Model Y’s charge port to its battery pack.

As noted by Sandy Munro in his video, the heavy cables that connect the Model Y’s charge port to its battery pack are fitted inside a metal pipe. The auto veteran noted that this strategy has several advantages. By using a metal pipe, Tesla can ensure that the Model Y’s wiring is always a perfect fit during the vehicle’s assembly. The system also saves up space and weight compared to traditional cables, such as those found in the early-production Model 3.

(Credit: Munrolive.com)

This novel wiring system echoes a lot of the discussions in a previous Tesla patent published back in late 2018. In that particular patent, Tesla discussed how flexible wires are not optimized for production processes that are heavily reliant on automated machinery. Tesla’s patent then suggested the use of rigid cables, which could be easily picked up and installed by machines with very little margin or error. Interestingly enough, the Model Y’s wiring system that Munro recently discovered seemed to be quite similar to the structural cabling design that Tesla described in its patent.

The fact that the Model Y’s wiring seems to be optimized for automated production lines bodes well for Tesla. Elon Musk has always envisioned that Tesla factories will eventually run with minimal human staff, as robots would dominate the manufacturing line. Prior to the Model 3 ramp, for one, Musk described his vision for a factory that was so automated, Tesla’s internal name for it was the “Alien Dreadnought,” a reference to the hyper-advanced extraterrestrial ships in science fiction.

The pursuit for the Alien Dreadnought factory eventually had to take a step back during the Model 3 ramp, after the vehicle’s hyper-automated lines ended up performing less effectively than a production line that employs both humans and machines. Elon Musk, for his part, later admitted that he overreached with the Model 3’s automation. The CEO even remarked later that ultimately, he learned that “humans are underrated.”

If Munro’s discoveries on the Model Y’s wiring are any indication, it appears that Tesla is still making a lot of headway in optimizing its vehicles for automated production and assembly. The Model Y’s rigid wiring may be a simple change from the Model 3, but it goes a long way in proving that little by little, Tesla is still focused on improving its vehicles, from one iteration to the next.

Watch Sandy Munro’s latest feature on the Tesla Model Y in the video below.

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Simon is an experienced automotive reporter with a passion for electric cars and clean energy. Fascinated by the world envisioned by Elon Musk, he hopes to make it to Mars (at least as a tourist) someday. For stories or tips--or even to just say a simple hello--send a message to his email, simon@teslarati.com or his handle on X, @ResidentSponge.

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Energy

Tesla launches Powerwall Lease for affordable home backup

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Credit: Tesla

Tesla Energy has introduced the Powerwall Lease in conjunction with Tesla Electric, making the service available in Texas. This new option delivers whole-home backup power using two Powerwall units for a net monthly cost of $35 after credits, accompanied by a low fixed electricity rate.

Under the lease terms, customers pay a one-time order fee of $100. The base lease payment for the two Powerwalls is approximately $122 per month during the first year, subject to a 3 percent annual escalator thereafter. Enrollment in a qualifying Tesla Electric Backup plan or Virtual Power Plant plan provides an $87 monthly credit.

This credit lowers the effective cost to roughly $35 per month plus applicable tax.

Installation of the standard system carries no additional charge. The package features Storm Watch for outage protection and allows complete management through a single Tesla application. The system supplies continuous whole-home backup capability.

The Powerwall system enables households to maintain electricity during severe storms that disrupt the utility grid. When outages occur, the batteries automatically provide seamless backup power to the home.

Tesla announces 100k Powerwalls are participating in Virtual Power Plants

Tesla Storm Watch monitors weather forecasts and ensures the units are fully charged ahead of anticipated severe weather events so that power remains available throughout the disruption, keeping lights, refrigeration, and other essential systems operating without interruption.

Availability is restricted to select Texas locations where retail electric choice exists. Participants must lease exactly two Powerwall units and maintain continuous enrollment with Tesla Electric. Solar panels cannot be included under this particular lease arrangement.

The monthly credit activates automatically once the system is installed, receives permission to operate, and enrollment is confirmed. To retain the credit, customers are required to stay enrolled in Tesla Electric and fulfill all program conditions.

Nonstandard installations that involve electrical upgrades or special permitting may lead to extra expenses and might impact eligibility for the credit, so be sure to check with either your installer or Tesla to ensure you will still qualify.

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Elon Musk teases Tesla Roadster unveiling once again

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tesla roadster
Credit: Tesla

Elon Musk continues to tease the unveiling event for the Tesla Roadster, a continuing trend that has grown into a bigger game of “When” for fans who have been waiting years for the car to finally enter production.

A video shared on X of the Joe Rogan Experience podcast that Musk appeared on last year, teasing the Roadster unveiling, was shared once again on the social media platform. The poster said the Roadster event will be “unforgettable.”

Musk agreed:

The timing is interesting because just yesterday, Musk said that we will be getting flying cars, and for years, Tesla has hinted that it could develop a SpaceX cold gas thruster package that would help the car float or fly for a short period of time.

It would be reasonable to assume Tesla’s major delays with this unveiling event are likely caused by the company’s need to break the rules and push the envelope on nearly everything. Last July, Lars Moravy, Tesla’s VP of Vehicle Engineering, said:

“Roadster is definitely in development. We did talk about it last Sunday night. We are gearing up for a super cool demo. It’s going to be mind blowing. We showed Elon some cool demos last week of the tech we’ve been working on and he got a little excited.”

The latest updates that Tesla has given us are that the Roadster is in design development, and it did have several potential dates for an unveiling event this year, including April. It was then pushed to August.

However, there are no clues as to when Tesla will be ready, and fans are certainly getting frustrated with the delays.

For what it is worth, Franz von Holzhausen told Jay Leno this week that the event would be “very soon.”

We sure hope.

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Lifestyle

Tesla’s driverless Cybercab just passed a big test with State Governor

Florida’s governor rode Tesla’s Cybercab at a closed test track and called the experience impressive.

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Florida Governor Ron DeSantis rode in a Tesla Cybercab on a closed test track this week and came away impressed, posting on X that the vehicle “successfully navigated all hazards — a kid running into the street, a crash with police stopping traffic, a Model S cutting us off, etc.” He called the ride “impressive.”

The stop was part of a broader event Monday at SunTrax, a 775 acre state owned proving ground in Auburndale that Florida built specifically to test autonomous and connected vehicles before they reach public roads. Standing next to a gold Cybercab, DeSantis described the car in plain terms: “You go in there and you just sit. You have a screen. There’s no steering wheel, no pedals. Clearly these things could be very beneficial.”

DeSantis paired the praise with a caveat that has followed autonomous vehicles since the category existed. “You don’t want to be in an autonomous vehicle and it drives you into a ditch. That would not be good,” he said, framing safety validation as the gate before wider deployment.

SunTrax, the 2.25 mile oval which the state calls the only high speed autonomous vehicle test track in the Southeast, can simulate rain, pedestrian crossings, hills and crowded urban conditions at highway speeds, letting companies push a car past what an early public rollout would risk. Tesla, Waymo and Beep all use the facility, and Florida’s regulatory approach, among the most permissive for autonomous vehicles in the country, doesn’t require a human operator inside a fully autonomous car.

Tesla has reason to want the blessing of Florida and states beyond, as the Cybercab entered volume production at Gigafactory Texas this spring and has since self certified as SAE Level 4 under Texas law. Public road testing so far has kept a safety monitor in the passenger seat, and Florida is where Tesla has been expanding its existing Model Y based Robotaxi service instead, adding Miami in July and then Orlando and Tampa two weeks later. A closed track endorsement from a sitting governor doesn’t change any of that, but it does put Tesla’s newest hardware in front of a state that has already shown it will move fast on rules.

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