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Tesla Model Y rigid wiring is a step towards Elon Musk’s ‘Alien Dreadnought’ factory

(Credit: Munrolive.com)

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The Tesla Model Y’s wiring seems to hint that little by little, the electric car maker is still moving towards a production line that is so automated, it is worthy of being dubbed an “Alien Dreadnought” factory. The most recent hint of this came in a video from auto teardown expert Sandy Munro, who is currently engaged in a thorough analysis and teardown of the Tesla Model Y.

Munro’s Model Y teardown has reached a point where the auto veteran is now looking into the all-electric crossover’s wiring system. Much to his pleasant surprise, Munro found that some of the Model Y’s wiring has become very different from those found in an early-production Model 3 he tore down and studied back in 2018. One of the key differences could be found in the wiring that connects the Model Y’s charge port to its battery pack.

As noted by Sandy Munro in his video, the heavy cables that connect the Model Y’s charge port to its battery pack are fitted inside a metal pipe. The auto veteran noted that this strategy has several advantages. By using a metal pipe, Tesla can ensure that the Model Y’s wiring is always a perfect fit during the vehicle’s assembly. The system also saves up space and weight compared to traditional cables, such as those found in the early-production Model 3.

(Credit: Munrolive.com)

This novel wiring system echoes a lot of the discussions in a previous Tesla patent published back in late 2018. In that particular patent, Tesla discussed how flexible wires are not optimized for production processes that are heavily reliant on automated machinery. Tesla’s patent then suggested the use of rigid cables, which could be easily picked up and installed by machines with very little margin or error. Interestingly enough, the Model Y’s wiring system that Munro recently discovered seemed to be quite similar to the structural cabling design that Tesla described in its patent.

The fact that the Model Y’s wiring seems to be optimized for automated production lines bodes well for Tesla. Elon Musk has always envisioned that Tesla factories will eventually run with minimal human staff, as robots would dominate the manufacturing line. Prior to the Model 3 ramp, for one, Musk described his vision for a factory that was so automated, Tesla’s internal name for it was the “Alien Dreadnought,” a reference to the hyper-advanced extraterrestrial ships in science fiction.

The pursuit for the Alien Dreadnought factory eventually had to take a step back during the Model 3 ramp, after the vehicle’s hyper-automated lines ended up performing less effectively than a production line that employs both humans and machines. Elon Musk, for his part, later admitted that he overreached with the Model 3’s automation. The CEO even remarked later that ultimately, he learned that “humans are underrated.”

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If Munro’s discoveries on the Model Y’s wiring are any indication, it appears that Tesla is still making a lot of headway in optimizing its vehicles for automated production and assembly. The Model Y’s rigid wiring may be a simple change from the Model 3, but it goes a long way in proving that little by little, Tesla is still focused on improving its vehicles, from one iteration to the next.

Watch Sandy Munro’s latest feature on the Tesla Model Y in the video below.

Simon is an experienced automotive reporter with a passion for electric cars and clean energy. Fascinated by the world envisioned by Elon Musk, he hopes to make it to Mars (at least as a tourist) someday. For stories or tips--or even to just say a simple hello--send a message to his email, simon@teslarati.com or his handle on X, @ResidentSponge.

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Tesla FSD fleet is nearing 7 billion total miles, including 2.5 billion city miles

As can be seen on Tesla’s official FSD webpage, vehicles equipped with the system have now navigated over 6.99 billion miles.

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Tesla’s Full Self-Driving (Supervised) fleet is closing in on almost 7 billion total miles driven, as per data posted by the company on its official FSD webpage. 

These figures hint at the massive scale of data fueling Tesla’s rapid FSD improvements, which have been quite notable as of late.

FSD mileage milestones

As can be seen on Tesla’s official FSD webpage, vehicles equipped with the system have now navigated over 6.99 billion miles. Tesla owner and avid FSD tester Whole Mars Catalog also shared a screenshot indicating that from the nearly 7 billion miles traveled by the FSD fleet, more than 2.5 billion miles were driven inside cities. 

City miles are particularly valuable for complex urban scenarios like unprotected turns, pedestrian interactions, and traffic lights. This is also the difference-maker for FSD, as only complex solutions, such as Waymo’s self-driving taxis, operate similarly on inner-city streets. And even then, incidents such as the San Francisco blackouts have proven challenging for sensor-rich vehicles like Waymos. 

Tesla’s data edge

Tesla has a number of advantages in the autonomous vehicle sector, one of which is the size of its fleet and the number of vehicles training FSD on real-world roads. Tesla’s nearly 7 billion FSD miles then allow the company to roll out updates that make its vehicles behave like they are being driven by experienced drivers, even if they are operating on their own. 

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So notable are Tesla’s improvements to FSD that NVIDIA Director of Robotics Jim Fan, after experiencing FSD v14, noted that the system is the first AI that passes what he described as a “Physical Turing Test.” 

“Despite knowing exactly how robot learning works, I still find it magical watching the steering wheel turn by itself. First it feels surreal, next it becomes routine. Then, like the smartphone, taking it away actively hurts. This is how humanity gets rewired and glued to god-like technologies,” Fan wrote in a post on X. 

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Tesla starts showing how FSD will change lives in Europe

Local officials tested the system on narrow country roads and were impressed by FSD’s smooth, human-like driving, with some calling the service a game-changer for everyday life in areas that are far from urban centers.

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Credit: Grok Imagine

Tesla has launched Europe’s first public shuttle service using Full Self-Driving (Supervised) in the rural Eifelkreis Bitburg-Prüm region of Germany, demonstrating how the technology can restore independence and mobility for people who struggle with limited transport options. 

Local officials tested the system on narrow country roads and were impressed by FSD’s smooth, human-like driving, with some calling the service a game-changer for everyday life in areas that are far from urban centers.

Officials see real impact on rural residents

Arzfeld Mayor Johannes Kuhl and District Administrator Andreas Kruppert personally tested the Tesla shuttle service. This allowed them to see just how well FSD navigated winding lanes and rural roads confidently. Kruppert said, “Autonomous driving sounds like science fiction to many, but we simply see here that it works totally well in rural regions too.” Kuhl, for his part, also noted that FSD “feels like a very experienced driver.”

The pilot complements the area’s “Citizen Bus” program, which provides on-demand rides for elderly residents who can no longer drive themselves. Tesla Europe shared a video of a demonstration of the service, highlighting how FSD gives people their freedom back, even in places where public transport is not as prevalent.

What the Ministry for Economic Affairs and Transport says

Rhineland-Palatinate’s Minister Daniela Schmitt supported the project, praising the collaboration that made this “first of its kind in Europe” possible. As per the ministry, the rural rollout for the service shows FSD’s potential beyond major cities, and it delivers tangible benefits like grocery runs, doctor visits, and social connections for isolated residents. 

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“Reliable and flexible mobility is especially vital in rural areas. With the launch of a shuttle service using self-driving vehicles (FSD supervised) by Tesla in the Eifelkreis Bitburg-Prüm, an innovative pilot project is now getting underway that complements local community bus services. It is the first project of its kind in Europe. 

“The result is a real gain for rural mobility: greater accessibility, more flexibility and tangible benefits for everyday life. A strong signal for innovation, cooperation and future-oriented mobility beyond urban centers,” the ministry wrote in a LinkedIn post

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Tesla China quietly posts Robotaxi-related job listing

Tesla China is currently seeking a Low Voltage Electrical Engineer to work on circuit board design for the company’s autonomous vehicles.

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Credit: Tesla

Tesla has posted a new job listing in Shanghai explicitly tied to its Robotaxi program, fueling speculation that the company is preparing to launch its dedicated autonomous ride-hailing service in China. 

As noted in the listing, Tesla China is currently seeking a Low Voltage Electrical Engineer to work on circuit board design for the company’s autonomous vehicles.

Robotaxi-specific role

The listing, which was shared on social media platform X by industry watcher @tslaming, suggested that Tesla China is looking to fill the role urgently. The job listing itself specifically mentions that the person hired for the role will be working on the Low Voltage Hardware team, which would design the circuit boards that would serve as the nervous system of the Robotaxi. 

Key tasks for the role, as indicated in the job listing, include collaboration with PCB layout, firmware, mechanical, program management, and validation teams, among other responsibilities. The role is based in Shanghai.

China Robotaxi launch

China represents a massive potential market for robotaxis, with its dense urban centers and supportive policies in select cities. Tesla has limited permission to roll out FSD in the country, though despite this, its vehicles have been hailed as among the best in the market when it comes to autonomous features. So far, at least, it appears that China supports Tesla’s FSD and Robotaxi rollout.

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This was hinted at in November, when Tesla brought the Cybercab to the 8th China International Import Expo (CIIE) in Shanghai, marking the first time that the autonomous two-seater was brought to the Asia-Pacific region. The vehicle, despite not having a release date in China, received a significant amount of interest among the event’s attendees. 

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