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Tesla partner Panasonic’s US plans hint at possible Model S and X battery update

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Tesla might be looking to expand its array of battery suppliers with the upcoming construction and operation of Gigafactory 3 in China, but its current exclusive battery supplier, Panasonic, is looking to double down on its partnership with the electric car maker nonetheless. In a recent statement to Japanese media, Panasonic announced that it plans to move its Tesla battery production facilities to the United States next year.

Panasonic already manufactures batteries for Tesla’s vehicles in the US in Gigafactory 1, though the cells it produces on the site are the 2170 cells being utilized for the Model 3. Tesla’s two flagship vehicles — the Model S and Model X — are still equipped with custom 18650 cells, which are produced by Panasonic in facilities located in Japan. Based on a report from the Nikkei Asian Review, these are the operations that the Japanese company will be bringing over to a “US-based unit starting next April.”

Considering that Panasonic is already producing 2170 cells for the Model 3 in Gigafactory 1, the company’s move of its Tesla battery production lines to a US-based facility could pave the way for a well-deserved and much-anticipated battery update for the Model S and X. The move, if any, provides Panasonic the opportunity to normalize its battery production for Tesla’s electric cars. It does not seem to be a strategic move for Panasonic, after all, to move its battery production operations to the United States to manufacture 18650 cells that are bound to be upgraded in the near future.

Tesla’s 18650 cells for the Model S and X, while not as energy-dense as the Model 3’s 2170 cells, still hold up well today. A recent range and efficiency test of the Jaguar I-PACE by German network nextmove, for example, showed that the Model X, which is equipped with 18650 cells, still seems to have superior battery tech than the newer electric crossover from the British carmaker. Elon Musk, for his part, lauded the Model 3’s 2170 cells in the third quarter earnings call, stating that the electric car currently stands as the “most energy efficient energy per mile electric vehicle out there.”

Tesla’s 2170 cells are hailed by industry experts as a difference-maker for the Silicon Valley-based company. Detroit veteran Sandy Munro, for one, noted after tearing down and analyzing the Model 3 that the electric car’s 2170 batteries are the best that he has seen to date. The potential of the 2170 cells could be seen in the Model 3 Performance’s recent Track Mode update, which allows the electric car to compete with the automotive industry’s best high-performance sedans on a closed circuit.

Elon Musk has noted that there is no such thing as a “full refresh” for its vehicles. In a statement on Twitter, Musk pointed out that Tesla’s electric cars are partially upgraded every month “as soon as a new subsystem is ready for production.” With this in mind, there seems to be little doubt that when the production of 2170 cells reaches a point where it is capable of supporting the Model S and X, Tesla will equip the vehicles with the larger, newer cells.

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Both the Model S and Model X have defied the odds over the years, competing and even dominating their respective segments despite an abundance of skepticism and Tesla’s lack of experience in the auto industry. Considering that the vehicles are Tesla’s flagships, though, it stands to reason that both electric cars would be equipped with the best that the company has to offer — in terms of batteries, that pertains to the 2170 cells. 

Simon is an experienced automotive reporter with a passion for electric cars and clean energy. Fascinated by the world envisioned by Elon Musk, he hopes to make it to Mars (at least as a tourist) someday. For stories or tips--or even to just say a simple hello--send a message to his email, simon@teslarati.com or his handle on X, @ResidentSponge.

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Tesla Semi catches fire in California: what we know

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Credit: KTVU

A Tesla Semi caught fire in Hayward, California, which caused both directions of traffic to shut down for hours before being completely reopened early on Wednesday, the California Highway Patrol said.

The fire occurred just after 5:30 local time in Hayward on Tuesday, as the Semi caught fire in the southbound lanes of I-880 before CHP officials made the decision to shut down both lanes of traffic due to potential risks from hazardous chemical smoke.

There were no injuries reported.

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The cause of the fire is currently unknown, as neither Tesla nor the CHP have not determined a cause.

However, some images taken before the Semi was completely destroyed by the fire seem to indicate this might have been an older unit, as it appears to be one of the designs that Tesla shipped as part of its pilot program, before revising it and starting mass production just a month ago.

At the time of publication, CHP had not returned our request for a comment for additional details, including the Semi involved and any potential collaboration on an investigation between the CHP and Tesla. We will update this story when we hear back from them.

The southbound lanes were reopened at 3:30 a.m. on Wednesday, with the northbound lanes opening last night a few hours after the fire began. The CHP did state that the lithium batteries were “incredibly difficult to extinguish,” according to NBC Bay Area.

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The truck’s driver said that the Semi caught fire, but he did not have an explanation.

An estimated 5,000 to 7,000 semi-truck and large commercial vehicle fires occur on U.S. roadways every year.

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Tesla’s ‘Emergency Drive Away’ function gets its first use in the real world

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Credit: Tesla

Tesla’s launch of the “Emergency Drive Away” function a few months back offered owners a safe option to evacuate an area if they were in reasonable danger. The function finally got its first use in the real world, but it appears it was by mistake.

A video shared by u/Joshalander in the r/TeslaLounge subreddit recorded the instance from his vehicle and said the incident took place in Austin this past weekend during the city’s F1 Race.

“Was charging around 6 AM this past Sunday in Austin before heading to the F1 race and heard a pop. Looked over and saw the new emergency drive-away feature in action. Genuinely felt bad for the dude when he got out and realized what happened, since he looked exhausted and only seemed to half-read the prompts.”

Emergency Drive Away unlatches the Supercharger connector from the vehicle, but still causes damage to both the car and the Supercharger. Tesla has said that it will cost up to $25,000 in repairs to have everything fixed back to normal.

Additionally, the company said that if it were not used in an emergency situation, the driver of the vehicle who activated the Emergency Drive Away feature would be responsible for all repair costs.

Tesla constitutes the following situations as reasonable justifications for activating the feature:

  • You face an immediate threat to your life or personal safety.
  • You must leave the area immediately.
  • Exiting the vehicle is unsafe.
  • Unplugging the charge connector would unreasonably delay your departure or expose you to a risk to your personal safety.

After using the feature, Tesla requires the driver to schedule Service so the car can be inspected.

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Tesla’s Cybercab battery design could make robotaxis even cheaper

Tesla built the Cybercab’s battery pack with spare room for a future switch to LFP.

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Tesla built the Cybercab’s battery pack with empty space inside it on purpose, and the reason points to a cheaper robotaxi down the road.

Robert Sumpf, Tesla’s director of mechanical design engineering for battery modules and packs, said the extra room beside and beneath the Cybercab’s modules was left there so the company can move to lithium iron phosphate cells later. “So, we protected this pack to go to an even lower energy dense chemistry as we scale and need to bring LFP into the platform,” Sumpf said in a Cybercab deep dive with Munro Live.

The Cybercab runs on Tesla’s own 4680 cells with a nickel chemistry today. LFP cells store less energy for their size, so a straight swap would cut range. The reserved space lets Tesla add more LFP cells to make up the difference. In return, Tesla would get cells that cost less, run cooler and survive more charge cycles. LFP became the most used EV battery chemistry in the world last year.

Not all of that room was planned for a chemistry change. Lars Moravy, Tesla’s Vice President of Vehicle Engineering, said part of it exists because “we didn’t need as many batteries as we thought we did.” Tesla told Sandy Munro in early 2025 that it was targeting a Cybercab pack under 50 kWh with close to 300 miles of range.

The pack also breaks from the structural design Tesla used in some Model Y and Cybertruck builds. Instead of potting hundreds of cells into one block, the Cybercab uses four separate, individually sealed modules, so a bad module can be replaced without scrapping the whole pack. Sumpf was blunt about the older approach, giving the Model Y structural battery “a grade D” because it was hard to build and nearly impossible to repair. He estimated a fully structural pack gains about 10% more cell volume, but said “the issue is the service cost.”

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That cost matters more for a car that rarely sits parked. Cybercab chief engineer Eric Earley said replacing an entire pack “before half a million miles is a killer on cost,” which is why remanufacturing and serviceability were built into the design from the start.

The same Munro Live tour produced Moravy’s admission that the Cybercab line at Giga Texas is now outpacing Robotaxi deployments, along with a look at the robotaxi’s unorthodox paint process. Tesla is aiming to deliver the first Cybercabs to outside customers by the end of 2026, though Elon Musk has said the vast majority will stay owned by Tesla and run as a transport service.

Sumpf did not give a date for an LFP version, name a cell supplier or say how a chemistry change would affect range. For now, the 4680 cars keep piling up: Texas DMV records from Tuesday list 544 Cybercabs authorized for Tesla’s Robotaxi fleet, more than the 507 Model Ys on the same roster for the first time.

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