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Tesla Semi battery weight criticisms are rooted in outdated ideas: EV expert

The Tesla Semi visits Yandell Truckaway. (Photo: Arash Malek)

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A good number of skeptics critical of battery-electric long-haulers like the Tesla Semi typically argue that the weight of the vehicles’ batteries makes them ineffective against competitors that are powered by diesel or hydrogen. As noted by an electric vehicle veteran and expert recently, however, these ideas are rooted in outdated ideas about battery weight. And if one considers more recent battery tech, electric Class 8 trucks may not only be feasible; they may actually be closer than expected. 

In a recent piece on Bulk Distributor Magazine’s November/December 2020 issue, Auke Hoekstra, Senior Advisor for Electric Mobility at the Eindhoven University of Technology, noted that contrary to popular belief, long-haul trucks would not be the last vehicles to become battery-powered. This is in no small part due to the advancement of battery technology. Hoekstra noted that within five years, he believes that “electric trucks will become the logical choice for many bulk transporters” And within 10 years, vehicles like the Tesla Sei will likely dominate new sales. 

The stunning progression of battery technology could be seen in just how much batteries have gotten better and cheaper over the years. Hoekstra noted that myths about electric trucks being too heavy were true 20 years ago, but not today. If electric long-haulers existed 20 years ago, they would likely be powered by lead-acid batteries, and assuming a battery size of 1 MWh, such a vehicle will require a pack that will likely weigh about 25 tons. That’s more than the entire payload of the truck. This is, of course, not the case today. 

Hoekstra noted that when he wrote his first book about electric vehicles for the Dutch Ministry of Road Transport 13 years ago, lithium-ion batteries had started to emerge. Lithium-ion batteries offered reductions in weight, resulting in a 1 MWh pack weighing only about 10 tons. Today, this is even better, with modern electric cars having batteries that weigh about 5 kg per kWh or 5 tons per MWh. “I expect that with five years, that weight will be down to 3.5 tons. And it doesn’t stop there,” the EV veteran wrote

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Class 8 trucks like the Tesla Semi, which are designed from the ground up to be electric, will likely offer even better weight advantages. Hoekstra estimated that Tesla would see further weight reductions of about 2.5 to 3 tons due to the vehicle’s all-electric platform. “The electric motor is lighter, and you can get rid of the diesel tank and exhaust treatment. Then you place the electric motors between the wheels and lose the differential, driveshaft, and a host of other components,” he wrote. 

What’s particularly interesting is that these estimates don’t even take into account the innovations that Tesla unveiled in its Battery Day event. Once Tesla’s 4680 tabless cells and structural battery packs enter the equation, the Semi becomes an even more compelling alternative to diesel-powered trucks. Hoekstra estimated that Tesla’s structural battery packs could save another ton to the Semi’s overall weight, seeing as the battery would practically displace the steel beams that give traditional Class 8 long-haulers their rigidity. With this in mind, the EV veteran noted that “battery weight will soon be a problem of the past.” 

There are other advantages to electric trucks that were highlighted by Hoekstra in his piece, such as the cost savings that will result from the use of a fleet of electric trucks. This is something that Tesla has highlighted in the past, with CEO Elon Musk stating during the vehicle’s unveiling that the Semi will vastly undercut diesel-powered rivals when it comes to operating costs. Couple this with the low maintenance requirements of EVs, as well as the fact that batteries now last much longer, and trucks like the Tesla Semi will likely become very attractive options for operators in the very near future. 

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Simon is an experienced automotive reporter with a passion for electric cars and clean energy. Fascinated by the world envisioned by Elon Musk, he hopes to make it to Mars (at least as a tourist) someday. For stories or tips--or even to just say a simple hello--send a message to his email, simon@teslarati.com or his handle on X, @ResidentSponge.

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Tesla Cybercab spotted with interesting charging solution, stimulating discussion

The port is located in the rear of the vehicle and features a manual door and latch for plug-in, and the video shows an employee connecting to a Tesla Supercharger.

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Credit: What's Inside | X

Tesla Cybercab units are being tested publicly on roads throughout various areas of the United States, and a recent sighting of the vehicle’s charging port has certainly stimulated some discussions throughout the community.

The Cybercab is geared toward being a fully-autonomous vehicle, void of a steering wheel or pedals, only operating with the use of the Full Self-Driving suite. Everything from the driving itself to the charging to the cleaning is intended to be operated autonomously.

But a recent sighting of the vehicle has incited some speculation as to whether the vehicle might have some manual features, which would make sense, but let’s take a look:

The port is located in the rear of the vehicle and features a manual door and latch for plug-in, and the video shows an employee connecting to a Tesla Supercharger.

Now, it is important to remember these are prototype vehicles, and not the final product. Additionally, Tesla has said it plans to introduce wireless induction charging in the future, but it is not currently available, so these units need to have some ability to charge.

However, there are some arguments for a charging system like this, especially as the operation of the Cybercab begins after production starts, which is scheduled for April.

Wireless for Operation, Wired for Downtime

It seems ideal to use induction charging when the Cybercab is in operation. As it is for most Tesla owners taking roadtrips, Supercharging stops are only a few minutes long for the most part.

The Cybercab would benefit from more frequent Supercharging stops in between rides while it is operating a ride-sharing program.

Tesla wireless charging patent revealed ahead of Robotaxi unveiling event

However, when the vehicle rolls back to its hub for cleaning and maintenance, standard charging, where it is plugged into a charger of some kind, seems more ideal.

In the 45-minutes that the car is being cleaned and is having maintenance, it could be fully charged and ready for another full shift of rides, grabbing a few miles of range with induction charging when it’s out and about.

Induction Charging Challenges

Induction charging is still something that presents many challenges for companies that use it for anything, including things as trivial as charging cell phones.

While it is convenient, a lot of the charge is lost during heat transfer, which is something that is common with wireless charging solutions. Even in Teslas, the wireless charging mat present in its vehicles has been a common complaint among owners, so much so that the company recently included a feature to turn them off.

Production Timing and Potential Challenges

With Tesla planning to begin Cybercab production in April, the real challenge with the induction charging is whether the company can develop an effective wireless apparatus in that short time frame.

It has been in development for several years, but solving the issue with heat and energy loss is something that is not an easy task.

In the short-term, Tesla could utilize this port for normal Supercharging operation on the Cybercab. Eventually, it could be phased out as induction charging proves to be a more effective and convenient option.

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Tesla confirms that it finally solved its 4680 battery’s dry cathode process

The suggests the company has finally resolved one of the most challenging aspects of its next-generation battery cells.

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tesla 4680
Image used with permission for Teslarati. (Credit: Tom Cross)

Tesla has confirmed that it is now producing both the anode and cathode of its 4680 battery cells using a dry-electrode process, marking a key breakthrough in a technology the company has been working to industrialize for years. 

The update, disclosed in Tesla’s Q4 and FY 2025 update letter, suggests the company has finally resolved one of the most challenging aspects of its next-generation battery cells.

Dry cathode 4680 cells

In its Q4 and FY 2025 update letter, Tesla stated that it is now producing 4680 cells whose anode and cathode were produced during the dry electrode process. The confirmation addresses long-standing questions around whether Tesla could bring its dry cathode process into sustained production.

The disclosure was highlighted on X by Bonne Eggleston, Tesla’s Vice President of 4680 batteries, who wrote that “both electrodes use our dry process.”

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Tesla first introduced the dry-electrode concept during its Battery Day presentation in 2020, pitching it as a way to simplify production, reduce factory footprint, lower costs, and improve energy density. While Tesla has been producing 4680 cells for some time, the company had previously relied on more conventional approaches for parts of the process, leading to questions about whether a full dry-electrode process could even be achieved.

4680 packs for Model Y

Tesla also revealed in its Q4 and FY 2025 Update Letter that it has begun producing battery packs for certain Model Y vehicles using its in-house 4680 cells. As per Tesla: 

“We have begun to produce battery packs for certain Model Ys with our 4680 cells, unlocking an additional vector of supply to help navigate increasingly complex supply chain challenges caused by trade barriers and tariff risks.”

The timing is notable. With Tesla preparing to wind down Model S and Model X production, the Model Y and Model 3 are expected to account for an even larger share of the company’s vehicle output. Ensuring that the Model Y can be equipped with domestically produced 4680 battery packs gives Tesla greater flexibility to maintain production volumes in the United States, even as global battery supply chains face increasing complexity.

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Tesla Giga Texas to feature massive Optimus V4 production line

This suggests that while the first Optimus line will be set up in the Fremont Factory, the real ramp of Optimus’ production will happen in Giga Texas.

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Credit: Tesla/YouTube

Tesla will build Optimus 4 in Giga Texas, and its production line will be massive. This was, at least, as per recent comments by CEO Elon Musk on social media platform X.  

Optimus 4 production

In response to a post on X which expressed surprise that Optimus will be produced in California, Musk stated that “Optimus 4 will be built in Texas at much higher volume.” This suggests that while the first Optimus line will be set up in the Fremont Factory, and while the line itself will be capable of producing 1 million humanoid robots per year, the real ramp of Optimus’ production will happen in Giga Texas. 

This was not the first time that Elon Musk shared his plans for Optimus’ production at Gigafactory Texas. During the 2025 Annual Shareholder Meeting, he stated that Giga Texas’ Optimus line will produce 10 million units of the humanoid robot per year. He did not, however, state at the time that Giga Texas would produce Optimus V4. 

“So we’re going to launch on the fastest production ramp of any product of any large complex manufactured product ever, starting with building a one-million-unit production line in Fremont. And that’s Line one. And then a ten million unit per year production line here,” Musk stated. 

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How big Optimus could become

During Tesla’s Q4 and FY 2025 earnings call, Musk offered additional context on the potential of Optimus. While he stated that the ramp of Optimus’ production will be deliberate at first, the humanoid robot itself will have the potential to change the world. 

“Optimus really will be a general-purpose robot that can learn by observing human behavior. You can demonstrate a task or verbally describe a task or show it a task. Even show it a video, it will be able to do that task. It’s going to be a very capable robot. I think long-term Optimus will have a very significant impact on the US GDP. 

“It will actually move the needle on US GDP significantly. In conclusion, there are still many who doubt our ambitions for creating amazing abundance. We are confident it can be done, and we are making the right moves technologically to ensure that it does. Tesla, Inc. has never been a company to shy away from solving the hardest problems,” Musk stated. 

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