Connect with us
tesla supercharger v4 designs tesla supercharger v4 designs

News

Tesla’s V4 Supercharger seems to appear in new project plans

John Harris | Twitter

Published

on

Tesla’s V4 Supercharger appeared in new project plans for a site in Danvers, Massachusetts, with a design that is strikingly similar to the company’s 72 kW Urban Supercharger. However, project details outlined in blueprints for the Danvers Supercharger seem to indicate this is Tesla’s next big development in its next-gen charging posts, but some questions still remain.

Tesla’s V4 Supercharger

Tesla’s V4 Supercharger will, of course, succeed the 250 kW-capable V3 Superchargers that were released in 2019. The V3 Supercharger was an outrageous update and a huge development to the expedited process of charging Tesla’s EVs. Rates of up to 1,000 miles of range added per hour are capable with the V3 Superchargers, but they are also only available to Tesla vehicles, which is where the V4 may be coming into play.

Along with the rumored CSS support that the V4 Supercharger will pack, Tesla seems to be revising a recently-released 72 kW Urban Supercharger design for the new stalls. In the project outline for the Danvers, Massachusetts Supercharger, the design for the “Alternative Supercharger Post” is strikingly similar, but there are a few details that lead us to believe this is what Tesla is planning to utilize for the new design.

Tesla’s Urban Supercharger can be wall-mounted and installed virtually anywhere

Advertisement

Initially, the Alternative design in the blueprints is massive: 6′ 4.5″, weighing 200 pounds. That’s significantly larger than the Urban Supercharger, which is compact and perhaps only four feet or less in height. It towers over the V3 Supercharger design, which is also present in the blueprints and seems to be the project’s more-likely outfitting when it is complete (courtesy of @JH_Beford on Twitter).

Credit: John Bedford @JH_Bedford on Twitter

We recently reported on some rumors surrounding the V4 Supercharger design, and it does appear to be somewhat similar from a very elementary perspective to what descriptions of the new shell would be. However, there are some things that still remain in question as the V4 Supercharger design has not yet been made public by Tesla.

CCS Support

The project design lacks any mention of potential CCS Support on the V4 Supercharger, which is what most people would expect moving forward from Tesla. The automaker has been utilizing a Pilot Program in Europe that allows other EV brands to utilize Supercharger stalls. This project is available in sixteen countries in Europe, and Tesla has made it clear that, eventually, the capability will be available in the United States. For now, it is too much of an advantage as Tesla continues to grow, and the company keeps it exclusive to Tesla vehicles in the U.S.

However, as we are already a month into the second half of 2022, it gives Tesla less time to roll out the “new Supercharger equipment that will enable non-Tesla EV drivers in North America to use Tesla Superchargers.” These quoted words come courtesy of the White House.

CCS Support may not be on these designs for several reasons, and it could be that Tesla simply hasn’t finalized a design for that Supercharger. Additionally, this could be an entirely different design altogether, and while it could be the V4 Supercharger, Tesla may not have plans to put CCS Support on the V4. That could perhaps be saved for another design.

Advertisement

900v Architecture

Tesla’s V4 Supercharger will also likely support ultra-fast charging architectures like a rumored 900V setup for the Cybertruck. These higher-voltage architectures enable ultra-fast charging and can supply high-performance or high-workload vehicles with range in short amounts of time.

Tesla is also likely to head toward a 350 kW charging rate, which is present in Electrify America chargers. These chargers are perfect for high-voltage vehicles as they can charge vehicles faster, and most importantly, the vehicles can support them. Their higher voltage architecture can stabilize the charging process for these higher-powered chargers. The Porsche Taycan has an 800v architecture, which enables faster charging, less weight, and high performance, all at lower temperatures.

I’d love to hear from you! If you have any comments, concerns, or questions, please email me at joey@teslarati.com. You can also reach me on Twitter @KlenderJoey, or if you have news tips, you can email us at tips@teslarati.com.

Advertisement

Joey has been a journalist covering electric mobility at TESLARATI since August 2019. In his spare time, Joey is playing golf, watching MMA, or cheering on any of his favorite sports teams, including the Baltimore Ravens and Orioles, Miami Heat, Washington Capitals, and Penn State Nittany Lions. You can get in touch with joey at joey@teslarati.com. He is also on X @KlenderJoey. If you're looking for great Tesla accessories, check out shop.teslarati.com

Advertisement
Comments

News

Tesla is using vehicle microphones to improve build quality: here’s how

Published

on

Credit: Tesla

Tesla is using the vehicles’ internal microphones to improve build quality, Vice President of Engineering Lars Moravy revealed recently.

It’s no secret that Tesla is always finding ways to make its manufacturing operations more efficient, accurate, and valuable. Constantly trying to make its cars better, the company has never placed any restrictions on what it will do to improve everything from panel gaps to paint.

As Teslas have been driving autonomously on the property of the Gigafactory Texas plant for a while now, Moravy revealed to Herbert Ong in a new interview that cars rolling off production lines now autonomously navigate themselves through a bumps, squeaks, and rattles (BSR) portion of the line. This helps to identify any loose or improperly installed internal parts.

The cabin’s microphones, which are used for a variety of things in ownership, simultaneously monitor any noises inside the vehicle while it rolls through the BSR portion of the production line. Moravy actually revealed that Tesla is trying to build “Full Self-Hearing,” an AI system that will detect minor imperfections so they can be corrected before delivery.

Advertisement

It’s no secret that build quality is something that Tesla struggled with as it scaled to a fully massive production operation that manufactures over 1.6 million vehicles per year. However, in recent years, especially, there have not been as many complaints. Tesla has truly improved upon its build quality and paint quality over the past several years, especially in the U.S.

Tesla’s ‘megacasts’ are key to massive build quality improvements

While those improvements have been evident, there are still some complaints; no automaker is perfect with this. But this step will now ensure that every single car that rolls off the production lines at Gigafactory Texas will be void of any creaks, squeaks, or squeals when it leaves the factory.

This measure is one of the most unique we’ve seen in terms of a strategy to avoid build quality issues, but it is not exclusive to Tesla.

Advertisement

Ford uses acoustic analysis AI to find abnormalities in seat motors, climate control units, and other components. Suppliers and OEMs will also use microphone arrays or particle velocity sensors in end-of-line stations.

The full interview with Lars Moravy is available below:

Advertisement
Continue Reading

Investor's Corner

Tesla crushes Wall Street expectations, beats delivery estimates by over 15 percent

Published

on

Tesla (NASDAQ: TSLA) beat Wall Street expectations of 406,000 vehicles delivered in Q2 by reporting 480,126 deliveries for the three months ending in June.

Tesla reported it delivered 467,762  Model 3 and Model Y units, while 12,364 Model S, Model X, and Cybertrucks switched hands during the quarter. The Model S and Model X were officially sunset this past quarter and will no longer be part of the company’s Production & Delivery reports moving forward.

The quarter is a pleasant surprise and a good rebound from Q1, when Tesla slightly missed the Wall Street consensus of 365,645 cars by reporting 358,023 deliveries for the first three motnhs of the year.

Energy storage deployments also provided some strength in Tesla’s delivery report, hitting 13.5 GWh for Q2. This is a particular division of Tesla’s business that has been overwhelmingly robust over the past few years, truly being a strong point of the company’s overall model.

Advertisement

For the year, Tesla analysts still predict deliveries to trend in the 1.69 million unit region, a modest 3 to 5 percent increase from the 1.64 million cars the company delivered last year. Tesla will likely return to more sequential and noticeable year-over-year growth as the Cybercab project starts to ramp up considerably in the next few years.

Tesla has some other potential catalysts to spur vehicle deliveries, too. Not only is it expecting Cybercab to truly start making a change in the next few years, but other vehicles could be entering the company’s lineup.

Tesla sends production Cybercab with no steering wheel, pedals to on-road testing

The slightly longer Model Y L has been a highly speculated release candidate in the U.S. It has already done incredibly well in China, and U.S. buyers have been wanting slightly more interior space than the Model Y. Now that the Model X is gone, it is more needed than ever.

Advertisement

Q2 highlights a pretty stable automotive division within Tesla, and no true concerns arise from these figures, especially considering it managed to beat expectations convincingly.

Continue Reading

Elon Musk

Tesla Optimus project fires up as Musk sees production line progress

Published

on

Credit: Elon Musk | X

Tesla CEO Elon Musk posted a photo of himself standing with the Optimus production team inside Tesla’s Fremont factory, arms crossed amid workers in hard hats and safety vests. The image captures a pivotal industrial shift: the same facility space once dedicated to building Tesla’s flagship Model S sedan and Model X SUV is now home to the company’s humanoid robot manufacturing line.

Tesla’s Fremont Factory, acquired in 2010 from the former NUMMI joint venture between Toyota and GM, has been the company’s original U.S. manufacturing hub since Model S production began in 2012.

Advertisement

The Model X followed soon thereafter. These premium vehicles offered lower annual volumes, recently around 30,000 combined, compared to the high-volume Model 3 and Model Y lines that continue around the site. Over their combined run, the S and X accounted for roughly 610,000 units.

In late January 2026, during Tesla’s Q4 2025 earnings call, Elon Musk announced the end of Model S and Model X production in Q2 2026. The final vehicles rolled off the line in early May. Rather than retooling for another vehicle, Tesla chose to convert the dedicated S/X assembly area into a dedicated Optimus Gen 3 production line.

Model 3 and Y manufacturing remains unaffected. Tesla’s official Fremont Factory page now lists Optimus alongside the 3 and Y as core products.

The conversion was executed with remarkable speed. After production stopped, crews dismantled the existing vehicle line and installed entirely new modular equipment—including lines sourced from Germany and dozens of sub-lines for actuators, batteries, and other components—in roughly four months.

Advertisement

Musk described the timeline as “insanely fast,” noting it would be unprecedented for any other manufacturer. Initial Optimus output is expected to ramp slowly due to the robot’s roughly 10,000 unique parts and the brand-new production processes involved. The Fremont line targets an eventual capacity of 1 million Optimus units per year.

Tesla isn’t joking about building Optimus at an industrial scale: Here we go

Optimus Development Timeline

  • August 19, 2021: Optimus (then called Tesla Bot) formally announced at Tesla’s first AI Day. A concept video showed a person in a suit demonstrating the vision for a general-purpose humanoid capable of dangerous, repetitive, or boring tasks using the same AI architecture as Full Self-Driving.
  • 2022: Early prototypes displayed. At the second AI Day in September, semi-functional units demonstrated walking across a stage and basic arm movements
  • 2023: September videos showed improved capabilities, including sorting colored blocks, precise limb awareness, and holding a Yoda pose.
  • 2024-early 2025: Factory integration videos showed Optimus navigating workspaces and handling objects like battery cells.
  • January 2026: Gen 3 mass-production activities began at Fremont, with reports of over 1,000 Gen 3 units already operating inside the factory for real-world learning and AI training
  • April 2026: Musk confirms Optimus production on converted Fremont line would begin in late July or August 2026. The Gen 3 reveal, originally eyed for Q1, was pushed closer to production start. A second, much larger Optimus factory at Giga Texas is under construction, with volume production targeted for Summer 2027 and long-term capacity of 10 million units annually
  • July 1, 2026: Musk’s on-site visit and team photo confirm the Optimus line is operational and the transition is actively progressing

Tesla positions Optimus as potentially its largest project ever, leveraging vertical integration, AI expertise, and car-like manufacturing know-how to scale humanoid robots first for its own factories and later for broader industrial and consumer use.

The Fremont conversion serves as a critical proving ground for this ambitious new chapter in Tesla’s already-rich history.

Advertisement
Continue Reading