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SpaceX’s Falcon Heavy eyed by Europe/Japan as ULA nails spectacular Delta Heavy launch

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According to RussianSpaceWeb, SpaceX’s Falcon Heavy rocket is under serious consideration for launches of major European and Japanese payloads associated with the Lunar Orbital Platform-Gateway (formerly the Deep Space Gateway).

Currently targeting launch readiness in the mid-2020s, those heavy scientific and exploratory government payloads are eyeing Falcon Heavy at the same time as the United Launch Alliance’s (ULA) Delta IV Heavy – the most powerful operational rocket prior to FH’s debut – is busy wrapping up a scientific launch for NASA and prepping for another launch in September for its singular anchor customer, the National Reconnaissance Office (NRO).

https://twitter.com/_TomCross_/status/1028599075002896384

A breathtaking mission to the sun

United Launch Alliance (ULA) has just completed the ninth successful launch of its Delta IV Heavy rocket, originally developed by Boeing in the 1990s and debuted in 2004 before the company’s launch vehicle subsidiary joined forces with Lockheed Martin’s own rocket branch. Delta Heavy’s August 12th mission saw the rocket send a small NASA payload known as Parker Solar Probe (PSP) on a trajectory that will eventually place the craft closer to the Sun than any human-made object before it. In pursuit of a better understanding of how exactly our solar system’s namesake functions and behaves, PSP will also become the fastest object ever created by humans, traveling at an extraordinary 200 km/s (120 mi/s) at the zenith of its deepest periapses (the point at which PSP is closest to the sun).

In a fitting send-off for the small heat-shielded spacecraft, Delta IV Heavy’s launch was a spectacle to behold, with clear skies and the cover of darkness combining to magnify the best of the rocket’s telltale features. Upon ignition of its three massive RS-68 rocket engines, each producing over 700,000 lb-ft of thrust, the rocket is held down for several seconds in a process that famously culminates in what appears to be self-immolation just before liftoff, a consequence of the rocket burning off excess hydrogen fuel expelled during the ignition process. Unlike Falcon 9’s dirtier kerosene-oxygen combustion, Delta Heavy’s hydrogen and oxygen fuel produce a flame that is nearly transparent, aside from a bright orange tint created by materials in each engine’s ablative (read: designed to disintegrate) nozzle.

While Delta IV Heavy has used one of its other nine successful launches for a NASA payload (a test flight of the Orion capsule), all seven remaining missions were conducted for the USAF (1) and the National Reconnaissance Office (NRO; 6), and all six remaining missions on the rocket’s manifest also happen to be for the NRO. Put simply, Delta IV Heavy would not exist today if the NRO did not have an explicit and unflappable need for the capabilities it offers. The primary downside is cost: DIVH costs at least $350 million and usually more than $400m per launch. Thankfully for ULA, the NRO has very few problems with money, and the agency’s estimated annual budget of $10 billion (2013) is more than half of NASA’s entire budget.

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After Falcon Heavy’s successful debut, Delta IV Heavy’s monopoly over heavyweight NRO and USAF payloads is rapidly coming to an end, and both agencies are almost certainly attempting to equally quickly certify SpaceX’s newest rocket for critical national security space (NSS) launches. With that influx of the slightest hint of competition, Delta IV Heavy’s ~$400 million price tag starts to look rather painful in comparison to Falcon Heavy’s cost ceiling of around $150 million, potentially much less in the event that 1-3 of its boosters are recoverable. That competition likely won’t kill Delta IV Heavy, thanks entirely to the anchor support of the NRO, but it most certainly will guarantee that Delta Heavy is retired the moment ULA’s next-gen Vulcan rocket is ready to take over, likely no earlier than 2024.

Falcon Heavy may look for more condensed than Delta Heavy, but its performance dramatically outclasses the ULA rocket in all but the highest-energy mission profiles. (SpaceX)

Outside of the NRO, however, there is a surprising amount of interest in Falcon Heavy for interesting (and heavy) government payloads, particularly with respect to the NASA/ESA/JAXA/Roscosmos cooperative lunar space station, known as the Lunar Orbital Platform-Gateway.

Falcon Heavy enters the mix

The first payload considering Falcon Heavy for launch services is the Japanese Space Agency’s (JAXA) HTV-X, and upgraded version of a spacecraft the country developed to assist in resupplying the International Space Station (ISS). HTV-X is primarily being designed with an ISS-resupply role still at the forefront, but Russianspaceweb recently reported that JAXA is seriously considering the development of a variant of the robotic spacecraft dedicated to resupplying the Lunar Orbital Platform-Gateway (LOPG; and I truly wish I were joking about both the name and acronym).

As the name suggests, LOPG is fundamentally a shrunken, upgraded copy of the present-day International Space Station but with its low Earth orbit swapped for an orbit around the Moon. Why, you might ask? It happens that that question is far less sorted at this point than “how”, and there’s a fairly strong argument to be made that NASA is simply attempting to create a low-hanging-fruit destination for the chronically delayed SLS rocket and Orion spacecraft it routinely spends ~20% of its annual budget on. The alternatives to such a crewed orbital outpost are actually landing on the Moon and building a base or dramatically ramping development of foundations needed to enable the first human missions to Mars.

Regardless of the LOPG’s existential merits, a lot of energy (and money) is currently being funneled into planning and initial hardware development for the lunar station’s various modular segments. JAXA is currently analyzing ways to resupply LOPG and its crew complement with its HTV-X cargo spacecraft, currently targeting its first annual ISS resupply mission by the end of 2021. While JAXA will use its own domestic H-III rocket to launch HTV-X to the ISS, that rocket simply is not powerful enough to place a minimum of ~10,000 kg (22,000 lb) on a trans-lunar insertion (TLI) trajectory. As such, JAXA is examining SpaceX’s Falcon Heavy as a prime (and affordable) option: by recovering both side boosters on SpaceX’s drone ships and sacrificing the rocket’s center core, a 2/3rds-reusable Falcon Heavy should be able to send as much as 20,000 kg to TLI (lunar orbit), according to comments made by CEO Elon Musk.

That impressive performance would also be needed for another LOPG payload, this time for ESA’s 5-6 ton European System Providing Refueling Infrastructure and Telecommunications (ESPRIT) lunar station module. That component is unlikely to reach launch readiness before 2024, but ESA is already considering Falcon Heavy (over its own Ariane 6 rocket) in order to save some of the module’s propellant. Weighing 6 metric tons at most, Falcon Heavy could most likely launch ESPRIT while still recovering all three of its booster stages.

Regardless of the outcomes of those rather far-off launch contracts, it’s clear that some sort of market exists for Falcon Heavy and even more clear that its injection of competition into the stagnant and cornered heavy-lift launch segment is being globally welcomed with open arms.


For prompt updates, on-the-ground perspectives, and unique glimpses of SpaceX’s rocket recovery fleet check out our brand new LaunchPad and LandingZone newsletters!

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Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Elon Musk

Elon Musk shuts down talk of TSMC taking over Terafab

Musk says Tesla and SpaceX will build and run Terafab, with TSMC limited to renting.

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SpaceX Terafab rendering

Elon Musk has drawn a firm line around who will be in charge of Terafab, the giant chip factory Tesla and SpaceX are planning in Texas.

Musk replied to a post on X arguing that Taiwan Semiconductor Manufacturing Company (TSMC) would most likely end up owning and operating the plant. “No, we will build and run the fab. Let there be ZERO doubt about that,” Musk wrote. “Maybe TSMC subleases part of the Terafab if they want, but nothing more than that.”

In plain terms, a sublease means TSMC could rent a section of the complex to make chips, similar to a tenant renting one floor of an office tower. The building, the equipment decisions and the daily operation would stay with Tesla and SpaceX.

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The comment shuts down speculation that started last week. On October 2, tech journalist Tim Culpan reported that TSMC was exploring ways to help run Terafab’s factories. Musk responded the next day that it was “just discussions, but something may come of it,” as Teslarati reported at the time. That left room for a scenario where the world’s largest contract chipmaker took the wheel. Musk’s latest post closes that door.

Elon Musk teases TSMC as potential Terafab partner

Some background helps explain why this matters. Tesla designs its own AI chips today but pays outside companies like TSMC and Samsung to manufacture them. Musk unveiled Terafab in March as a joint project between Tesla, SpaceX and xAI, arguing that existing suppliers cannot expand fast enough to meet his companies’ future demand. The goal is to produce enough chips each year to supply one terawatt of computing power, roughly 50 times what the entire global AI chip industry produces now.

Those chips are meant for Tesla’s Optimus humanoid robots, the Cybercab and Full Self-Driving computers, along with chips for SpaceX’s planned data centers in orbit. Owning the factory means Musk’s companies would not have to compete with every other chip customer for time on someone else’s production lines.

Intel is still part of the picture. The company signed on in April to help design, build and package chips for the project, and CEO Lip-Bu Tan told Bloomberg this week that Intel will keep working on Terafab despite the TSMC chatter.

The project moved from concept to construction planning over the summer. In August, SpaceX confirmed the Grimes County site about an hour from Houston, sent the county a $10 million payment under its tax abatement deal and said civil work would begin shortly. The first phase carries a $16.8 billion price tag, and total spending across all phases could reach as much as $119 billion.

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TSMC chairman C.C. Wei has said a new fab typically takes two to three years to build and another one to two years to reach full output. Tesla and SpaceX have never run one, which is why TSMC’s expertise drew so much attention. Musk’s answer suggests he would rather learn that process in house than hand control of a project this central to Tesla’s robotics and autonomy plans to an outside company.

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Elon Musk

Trump to hand Elon Musk a top honor that traces back to JFK

Trump will award Elon Musk the National Medal of Science at Thursday’s White House summit.

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elon musk and donald trump in front of a tesla cybertruck at the white house

Elon Musk is set to receive the highest honor the U.S. government gives to scientists and engineers.

President Donald Trump will present Musk with the National Medal of Science on Thursday at the White House’s Science: A New Golden Age Summit, Fox News Digital first reported on Wednesday. Google cofounder Sergey Brin, Nvidia CEO Jensen Huang and AMD CEO Lisa Su will receive the same medal, while Dell Technologies CEO Michael Dell and Microsoft CEO Satya Nadella will receive the National Medal of Technology and Innovation. A White House official later confirmed the list to Reuters.

“The Trump administration is grateful for the contributions of these incredible leaders in science and technology. These recipients are helping ensure America keeps leading the world in innovation,” White House spokesperson Liz Huston told Fox News.

It will be the first time Trump has presented either medal in his two terms. Congress created the National Medal of Science in 1959, and the National Science Foundation, which administers it, says 529 scientists and engineers have received it since. A presidential committee reviews nominees, but the president makes the final call.

Thursday’s group of medalists run or founded companies, and three of them sit at the center of the Super Intelligence hardware race that Musk competes in. Huang’s Nvidia supplies the GB300 chips filling SpaceX’s Colossus 2 cluster, while Su’s AMD is Nvidia’s biggest rival in data center GPUs.

Worth noting that Trump’s uncle, MIT physicist John G. Trump, received the National Medal of Science from President Ronald Reagan for his work on ionizing radiation and its uses in medicine and industry.

The Pentagon taps Elon Musk to design the battlefield of the future

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For Musk, the medal is the latest sign of how far his relationship with Trump has come since their 2025 split over the “Big Beautiful Bill” and his exit from DOGE. Last week, he sat at Trump’s left during a White House lunch where AI executives signed a voluntary safety accord, and Defense Secretary Pete Hegseth named him to help lead the Pentagon’s Project Meridian study on the future of warfare. Musk has also adopted the administration’s new vocabulary, saying on Sunday that SpaceXAI will be renamed SpaceXSI after Trump ordered federal agencies to replace “artificial intelligence” with “super intelligence.”

Musk has collected science honors before, including the Stephen Hawking Medal for Science Communication in 2019.

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Investor's Corner

SpaceX reveals how its 1 Million AI satellite network will work and prevent space collisions

SpaceX reveals plans for one million Starmind AI satellites and calls out operators hiding maneuvers.

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Concept rendering of SpaceX Starmind constellation via Grok
Concept rendering of SpaceX Starmind constellation via Grok

SpaceX has put the largest satellite count it has ever published into writing, and it says that plan only works if every other operator in orbit starts sharing what it knows.

In a new Space Safety page highlighted Tuesday morning by Sawyer Merritt on X, SpaceX said it “plans to operate up to 100,000 Starlink satellites and up to 1 million Starmind AI satellites to meet the growing demand for broadband and supercompute.” Starlink has a little over 11,000 satellites in orbit today, so the target alone implies roughly a ninefold expansion of the broadband network.

Starmind is SpaceX’s orbital AI compute constellation. Elon Musk confirmed the Starmind name in June after an xAI trademark filing surfaced, and in August SpaceX said it was working with Nvidia on the compute payload. The FCC accepted the filing for up to one million satellites back in February.

FCC accepts SpaceX filing for 1 million orbital data center plan

SpaceX also released a new render of what a full Starmind constellation could look like. Alongside it, SpaceX VP Michael Nicolls explained why the satellites will not operate on their own. “We need to operate clusters of satellites in tight formation to get enough coherent compute to run AI models efficiently,” Nicolls said. “A cluster will be 10-ish satellites connected with 10 terabits or so of bandwidth between them, and interconnected to the broader constellation.”

That is the most specific detail SpaceX has given on how Starmind will be built. Instead of a million independent servers, the network would work as tightly packed groups of about 10 satellites acting as one compute unit, with Starlink’s laser links carrying results back to Earth.

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Packing satellites that close together, at that scale, makes collision avoidance the central problem, and most of the Space Safety page is aimed at other operators. SpaceX said Starlink encountered collision risks with about 650 unique maneuvering third party satellites in 2026, and only about half of them shared data. Over six months, Starlink recorded roughly 164,000 more collision risks where the closest approach came within four hours of an unannounced maneuver.

Some operators keep maneuver plans private over proprietary concerns, while others cannot get government permission to share them. SpaceX called those policies “counterproductive,” saying they “largely only serve to create preventable collision risk between satellites.” Starlink is also offering a free ephemeris sharing and screening platform that returns risk results within a minute, backed by its Stargaze network of 30,000 optical sensors.

The push comes as the Starmind application draws opposition from astronomers and environmental groups. In a September filing with the FCC, SpaceX said each Starmind satellite could weigh up to 4,000 kg, nearly seven times the mass of a Starlink V2 Mini. Musk has brushed off crowding concerns before, telling viewers in June that “space is enormous” and that SpaceX already knows how to run very large constellations safely.

SpaceX’s Starmind page says its Gigasat factory in Bastrop, Texas, is designed to produce AI satellites at scale, with deployment of thousands of units starting as soon as late 2027.

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