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BMW i4 earns surprising safety rating from the Euro NCAP

Credit: Euro NCAP/YouTube

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The all-electric BMW i4 sedan scored 4 stars out of 5 during its safety tests with the Euro NCAP, a surprising score for an all-electric vehicle.

The European NCAP agency crash tests vehicles in four categories; Adult Occupant, Child Occupant, Vulnerable Road User (Pedestrian/Cyclist), and Safety Assist. The BMW scored 87%, 87%, 71%, and 64% accordingly. In comparison, the most recent Tesla sedan tested by the agency was a Model 3 from 2019, which scored 96%, 86%, 74%, and 94%, respectively. The Model 3 was awarded a 5-Star Safety Rating by the Euro NCAP.

It is important to note that while it may be easy to pile on BMW, a 4/5 rating is still a good score. It is a score that still indicates that the i4 is a very safe car. And looking at the comments from the Euro NCAP, BMW earned praise for many of its innovative safety systems in the i4.

Electric cars already hold an advantage over many other vehicles on the road in terms of safety. They tend to have a low center of gravity due to their batteries being placed low to the ground (preventing easy rollovers). The batteries also often serve as an added structural system that provides extra reinforcement in case of a crash. EVs, much like the BMW i4, often have access to the newest forms of safety features as well.

The BMW i4 lost points in a few key areas. For adult occupants, minor injuries were sustained to the torso of both front and back passengers. In the case of the front divers side collision, the driver sustained an injury to the torso while the front passenger was injured in the left leg. Finally, in the side collision crash test, the driver sustained a possible injury to the torso. The injuries remained minor.

In terms of child occupants, the i4 lost points because many areas of the vehicle were not designed for child occupants. Outside of the two back seat areas, there were no mounting points for car seats and the seatbelts were placed too high for small children to be safely secured. However, for children placed in the back, either in car seats or out, they were unharmed in the testing done.

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The BMW lost more points in vulnerable road users and safety assists. For vulnerable road users, BMW equipped the i4 with its “active bonnet” system, which lifts the car when a pedestrian collision is detected. The car even uses an auto brake assist system that will engage if the vehicle senses it is about to hit a pedestrian or cyclist. However, for those who are hit by the vehicle, the Euro NCAP noted that “protection of the pelvis was largely poor.”

Furthermore, the i4 lost points for receiving a marginal grade in the emergency lane keeping test, as well as in the auto emergency brake assist test against other vehicles.

The BMW i4’s test and others can be found on the Euro NCAP website.

Overall, the fact that the BMW i4 scored relatively lower than other EVs is still quite an achievement, as it is still far safer than many combustion-powered rivals. Yet another reason for people to be excited about electric vehicles in the future.

Watch the BMW i4’s safety tests with the Euro NCAP in the video below.

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What do you think of the article? Do you have any comments, questions, or concerns? Shoot me an email at william@teslarati.com. You can also reach me on twitter @WilliamWritin. If you have news tips, email us at tips@teslarati.com!

Will is an auto enthusiast, a gear head, and an EV enthusiast above all. From racing, to industry data, to the most advanced EV tech on earth, he now covers it at Teslarati.

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Tesla Semi catches fire in California: what we know

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Credit: KTVU

A Tesla Semi caught fire in Hayward, California, which caused both directions of traffic to shut down for hours before being completely reopened early on Wednesday, the California Highway Patrol said.

The fire occurred just after 5:30 local time in Hayward on Tuesday, as the Semi caught fire in the southbound lanes of I-880 before CHP officials made the decision to shut down both lanes of traffic due to potential risks from hazardous chemical smoke.

There were no injuries reported.

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The cause of the fire is currently unknown, as neither Tesla nor the CHP have not determined a cause.

However, some images taken before the Semi was completely destroyed by the fire seem to indicate this might have been an older unit, as it appears to be one of the designs that Tesla shipped as part of its pilot program, before revising it and starting mass production just a month ago.

At the time of publication, CHP had not returned our request for a comment for additional details, including the Semi involved and any potential collaboration on an investigation between the CHP and Tesla. We will update this story when we hear back from them.

The southbound lanes were reopened at 3:30 a.m. on Wednesday, with the northbound lanes opening last night a few hours after the fire began. The CHP did state that the lithium batteries were “incredibly difficult to extinguish,” according to NBC Bay Area.

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The truck’s driver said that the Semi caught fire, but he did not have an explanation.

An estimated 5,000 to 7,000 semi-truck and large commercial vehicle fires occur on U.S. roadways every year.

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Tesla’s ‘Emergency Drive Away’ function gets its first use in the real world

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Credit: Tesla

Tesla’s launch of the “Emergency Drive Away” function a few months back offered owners a safe option to evacuate an area if they were in reasonable danger. The function finally got its first use in the real world, but it appears it was by mistake.

A video shared by u/Joshalander in the r/TeslaLounge subreddit recorded the instance from his vehicle and said the incident took place in Austin this past weekend during the city’s F1 Race.

“Was charging around 6 AM this past Sunday in Austin before heading to the F1 race and heard a pop. Looked over and saw the new emergency drive-away feature in action. Genuinely felt bad for the dude when he got out and realized what happened, since he looked exhausted and only seemed to half-read the prompts.”

Emergency Drive Away unlatches the Supercharger connector from the vehicle, but still causes damage to both the car and the Supercharger. Tesla has said that it will cost up to $25,000 in repairs to have everything fixed back to normal.

Additionally, the company said that if it were not used in an emergency situation, the driver of the vehicle who activated the Emergency Drive Away feature would be responsible for all repair costs.

Tesla constitutes the following situations as reasonable justifications for activating the feature:

  • You face an immediate threat to your life or personal safety.
  • You must leave the area immediately.
  • Exiting the vehicle is unsafe.
  • Unplugging the charge connector would unreasonably delay your departure or expose you to a risk to your personal safety.

After using the feature, Tesla requires the driver to schedule Service so the car can be inspected.

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Tesla’s Cybercab battery design could make robotaxis even cheaper

Tesla built the Cybercab’s battery pack with spare room for a future switch to LFP.

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Tesla built the Cybercab’s battery pack with empty space inside it on purpose, and the reason points to a cheaper robotaxi down the road.

Robert Sumpf, Tesla’s director of mechanical design engineering for battery modules and packs, said the extra room beside and beneath the Cybercab’s modules was left there so the company can move to lithium iron phosphate cells later. “So, we protected this pack to go to an even lower energy dense chemistry as we scale and need to bring LFP into the platform,” Sumpf said in a Cybercab deep dive with Munro Live.

The Cybercab runs on Tesla’s own 4680 cells with a nickel chemistry today. LFP cells store less energy for their size, so a straight swap would cut range. The reserved space lets Tesla add more LFP cells to make up the difference. In return, Tesla would get cells that cost less, run cooler and survive more charge cycles. LFP became the most used EV battery chemistry in the world last year.

Not all of that room was planned for a chemistry change. Lars Moravy, Tesla’s Vice President of Vehicle Engineering, said part of it exists because “we didn’t need as many batteries as we thought we did.” Tesla told Sandy Munro in early 2025 that it was targeting a Cybercab pack under 50 kWh with close to 300 miles of range.

The pack also breaks from the structural design Tesla used in some Model Y and Cybertruck builds. Instead of potting hundreds of cells into one block, the Cybercab uses four separate, individually sealed modules, so a bad module can be replaced without scrapping the whole pack. Sumpf was blunt about the older approach, giving the Model Y structural battery “a grade D” because it was hard to build and nearly impossible to repair. He estimated a fully structural pack gains about 10% more cell volume, but said “the issue is the service cost.”

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That cost matters more for a car that rarely sits parked. Cybercab chief engineer Eric Earley said replacing an entire pack “before half a million miles is a killer on cost,” which is why remanufacturing and serviceability were built into the design from the start.

The same Munro Live tour produced Moravy’s admission that the Cybercab line at Giga Texas is now outpacing Robotaxi deployments, along with a look at the robotaxi’s unorthodox paint process. Tesla is aiming to deliver the first Cybercabs to outside customers by the end of 2026, though Elon Musk has said the vast majority will stay owned by Tesla and run as a transport service.

Sumpf did not give a date for an LFP version, name a cell supplier or say how a chemistry change would affect range. For now, the 4680 cars keep piling up: Texas DMV records from Tuesday list 544 Cybercabs authorized for Tesla’s Robotaxi fleet, more than the 507 Model Ys on the same roster for the first time.

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