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Boeing Starliner joins SpaceX’s Crew Dragon at the International Space Station

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Boeing’s Starliner crew capsule has successfully rendezvoused, approached, and docked with the International Space Station for the first time, marking major several major milestones for NASA and its second Commercial Crew partner.

Starliner’s second orbital flight test (OFT-2) began as expected with a near-flawless May 19th launch on a United Launch Alliance (ULA) Atlas V rocket. As thousands of employees and stakeholders held their collective breath, the uncrewed prototype safely detached from Atlas V’s Centaur upper stage and propelled itself the rest of the to a stable parking orbit. Two and a half years after their first attempt, Boeing and NASA were then finally able to send Starliner on its way to the International Space Station (ISS) and prepare for proximity operations.

As previously discussed on Teslarati, Starliner making it through the first hour or so of flight without running into a catastrophic problem was already a huge milestone for Boeing and a massive improvement over the company’s last two orbital flight test attempts.

“The story of Starliner’s tortured orbital flight test (OFT) campaign began in earnest on December 20th, 2019, when an uncrewed prototype first attempted to launch to the International Space Station (ISS) atop a United Launch Alliance (ULA) Atlas V rocket. A major software bug that could have been easily detected with even the most basic integrated hardware-in-the-loop prelaunch testing caused Starliner to lose control the moment it separated from Atlas V. After hundreds of seconds of unplanned burns of its many attitude control thrusters, Boeing finally regained control but Starliner no longer had enough propellant to safely reach the ISS.

Boeing would later catch and correct another unrelated software bug mere hours before Starliner’s planned reentry and recovery that, if undetected, could have caused the spacecraft’s capsule and service sections to crash into each other shortly after separation.

On July 30th, 2021, shortly before a different uncrewed Starliner was scheduled to reattempt the first Orbital Flight Test, the launch was aborted. Boeing and NASA later reported that 13 of Starliner’s 24 main oxidizer valves failed to open during a prelaunch test just a few hours before liftoff. It was eventually concluded that faulty Aerojet Rocketdyne-supplied valves and poor Boeing integration enabled water intrusion and extensive corrosion. The next OFT-2 launch attempt was delayed by almost ten months, as a result.”


Teslarati.com – May 19th, 2022

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Instead of calamity, Starliner’s second OFT and third OFT attempt was mainly greeted with success. After reaching orbit, the spacecraft began raising and ‘phasing’ its orbit to rendezvous with the ISS and completed all the burns and navigation required without major issues. Finally, after several intentional test maneuvers and about an hour of unplanned troubleshooting, Starliner began its final approach and successfully docked with the ISS – joining a SpaceX Crew Dragon – at 8:28 pm EDT on May 20th (00:28 UTC 21 May).

Starliner’s successful docking made it the fourth, fifth, or sixth US spacecraft to reach the ISS, joining the Space Shuttle, three main variants of SpaceX’s Dragon, and Orbital ATK’s (now Northrop Grumman) Cygnus cargo vehicle. It also marked the first time that both NASA Commercial Crew Program vehicles have been simultaneously docked at the space station – a reassuring sign of a future with redundant access after years of Boeing delays forced SpaceX to temporarily become NASA’s sole source of astronaut transportation. While odds are good that SpaceX will ultimately be required to singlehandedly maintain NASA access to the ISS for seven six-month ‘expeditions’ (>3 years), Starliner’s thus-far-successful OFT2 mission significantly improves the odds that the Boeing spacecraft will be fully ready within a year or two.

Nonetheless, Starliner must still safely depart the ISS, lower its orbit, reenter Earth’s atmosphere, and safely touch down for recovery and reuse. Starliner has already accomplished all of those tasks during OFT1, but tensions will still be high. Additionally, Starliner’s performance during OFT2 has been far from perfect. Aside from a few minor issues with coolers and radiators, Boeing and NASA revealed that four of the spacecraft’s several dozen thrusters (two larger maneuvering/control thrusters and two smaller attitude control thrusters) – had failed by the time it was docked. During OFT1, as many as 13 thrusters failed as a result of minutes of unplanned burns, but Boeing was able to recover all but one before reentry.

Technically, that means that both missions have demonstrated the solid redundancy of Starliner’s propulsion systems, but NASA will undoubtedly demand that Boeing determine probable root causes and qualify fixes before greenlighting Starliner’s first Crewed Flight Test (CFT). For SpaceX, it took 14 months after Crew Dragon’s first near-flawless uncrewed debut for NASA to agree to proceed with a crewed flight test. However, during post-flight testing, the capsule that support Demo-1 catastrophically exploded, triggering a several-month investigation. The effect of a few failed thrusters is decidedly less severe, so Starliner might not have to wait as long for CFT. With any luck, that means that NASA will have two fully-redundant astronaut transport spacecraft available and operational by the end of 2023, if not earlier.

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Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Tesla’s last chance version of the flagship Model X is officially gone

The Signature Edition was no ordinary Model X Plaid. Offered exclusively by invitation to select existing Tesla owners, it represented the final production batch of the current-generation Model X before manufacturing at Fremont ends.

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Tesla enabled a last-chance version of its two flagship vehicles, the Model S and Model X, over the past few weeks. The Model X, the company’s original SUV, is officially gone.

Tesla has officially closed the book on its most exclusive send-off for the Model X. The limited-run Model X Signature Edition—priced at $159,420 before fees and limited to just 100 units—is now sold out, with reservations closed as of April 16.

The Signature Edition was no ordinary Model X Plaid. Offered exclusively by invitation to select existing Tesla owners, it represented the final production batch of the current-generation Model X before manufacturing at Fremont ends.

Every unit featured an exclusive Garnet Red exterior paint, unique badging, and a standard six-seat configuration. With full Plaid powertrain specs—Tri-Motor All-Wheel Drive, over 1,000 horsepower, and blistering acceleration—it was positioned as a collector’s item for loyalists who wanted one last shot at owning a piece of Tesla history.

The timing is no coincidence.

Tesla announced earlier this year that it would discontinue regular production of both the Model S and Model X to repurpose the Fremont factory’s dedicated lines for mass production of its Optimus humanoid robots.

Elon Musk has repeatedly emphasized that Optimus could ultimately become more valuable to the company than its vehicle business, with ambitions to build hundreds of thousands of units annually.

The Signature Editions served as a final “runout” series: 250 for the Model S and only 100 for the Model X, all built to the highest Plaid specification before the line is converted.

Deliveries of the remaining Signature units are scheduled to begin in May 2026. For buyers who secured one, it’s the ultimate swan song for a vehicle that helped define Tesla’s early luxury EV dominance.

Launched in 2015, the Model X introduced falcon-wing doors, a panoramic windshield, and class-leading performance that turned heads and set benchmarks. While newer models like the Cybertruck and refreshed Model Y have taken center stage, the Model X Plaid remained a halo product for those seeking maximum range, space, and speed in an SUV package.

With inventory of standard Model X units already nearly exhausted across the U.S., the rapid sell-out of the Signature Edition underscores enduring demand for Tesla’s premium flagships even as the company pivots toward robotics and autonomy.

For enthusiasts, these 100 garnet-red SUVs will likely become instant collector’s items—tangible reminders of the vehicles that built the brand before Tesla’s next chapter fully begins. The last chance is gone, but the legacy endures.

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Tesla Optimus V3 hand and arm details revealed in new patents

Two new patents, which were coincidentally filed on the same day as the “We, Robot” event back in October 2024, protect Tesla’s mechanically actuated, tendon-driven architecture.

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Credit: Tesla China

Tesla is planning to soon reveal its latest and greatest version of the Optimus humanoid robot, and a series of new patents for the hands and arms, with the former being, admittedly, one of the most challenging parts of developing the project.

Two new patents, which were coincidentally filed on the same day as the “We, Robot” event back in October 2024, protect Tesla’s mechanically actuated, tendon-driven architecture.

The designs relocate heavy actuators to the forearm, route cables through a sophisticated wrist design, and employ innovative joint assemblies to achieve human-like dexterity while enabling lightweight construction and high-volume manufacturing.

Core Tendon-Driven Hand Architecture

The primary patent, which is titled “Mechanically Actuated Robotic Hand,” details a cable/tendon-driven system.

Actuators are positioned in the forearm rather than the hand. Each finger features four degrees of freedom (DoF), while the wrist adds two more.

Three thin, flexible control cables (tendons) per finger extend from the forearm actuators, pass through the wrist, and connect to the finger segments. Integrated channels within the finger phalanges guide these cables selectively—routing behind some joints and forward of others—to enable independent bending without unintended motion.

Patent diagrams illustrate thick cable bundles emerging from the wrist into the palm and fingers, with labeled pivots and routing guides. This setup closely mirrors human forearm-muscle and tendon anatomy, where most hand control originates proximally.

Advanced Wrist Routing Innovation

One of the standout features is the wrist’s cable transition mechanism. Cables shift from a lateral stack on the forearm side to a vertical stack on the hand side through a specialized transition zone.

This geometry significantly reduces cable stretch, torque, friction, and crosstalk during combined yaw and pitch wrist movements — common failure points in simpler tendon systems that cause imprecise or jerky motion.

By minimizing these issues, the design supports smoother, more reliable multi-axis wrist operation, essential for complex real-world tasks.

Companion Patents on Appendage and Joint Design

Two supporting patents provide additional depth. “Robotic Appendage” covers the overall forearm-to-palm-to-finger assembly, with a palm body movably coupled to the forearm and finger phalanges linked by tensile cables returning to forearm actuators. Tensioning these cables repositions the phalanges precisely.

“Joint Assembly for Robotic Appendage” describes curved contact surfaces on mating structures paired with a composite flexible member. This allows smooth pivoting while maintaining consistent tension, enhancing durability, and simplifying assembly for mass production.

Executive Insights on Hand Development Challenges

Tesla executives have consistently described the hand as the most difficult component of Optimus.

Elon Musk has called it “the majority of the engineering difficulty of the entire robot,” emphasizing that human hands possess roughly 27–28 DoF with an intricate tendon network powered largely by forearm muscles. He has likened the challenge to something “harder than Cybertruck or Model X… somewhere between Model X and Starship.”

Elon Musk shares ridiculous fact about Optimus’ hand demos

In mid-2025, Musk acknowledged that Tesla was “struggling” to finalize the hand and forearm design. By early 2026, he stated that the company had overcome the “hardest” problems, including human-level manual dexterity, real-world AI integration, and volume production scalability.

He estimated the electromechanical hand represents about 60 percent of the overall Optimus challenge, compounded by the lack of an existing supply chain for such precision components.

These patents directly tackle the acknowledged pain points: relocating actuators reduces hand mass and inertia for better speed and efficiency; advanced wrist routing and joint geometry address friction and crosstalk; and simplified, stackable parts visible in the diagrams indicate readiness for high-volume manufacturing.

Implications for Optimus Production and Leadership

Collectively, the patents portray the Optimus v3 hand not as a mere prototype, but as a production-oriented system engineered from first principles.

The 22-DoF architecture, forearm-driven tendons, and crosstalk-minimizing wrist deliver a clear competitive edge in dexterity. They align with Musk’s view that high-volume manufacturing is one of the three critical elements missing from most other humanoid projects.

For Optimus to become the most capable humanoid robot, its hand needed to replicate the useful and applicable design of the human counterpart.

These filings demonstrate that Tesla has transformed years of engineering challenges into patented, elegant solutions — positioning the company strongly in the race toward general-purpose robotics.

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Tesla intertwines FSD with in-house Insurance for attractive incentive

Every mile logged under FSD now carries a documented financial value—lower risk, lower cost—based on Tesla’s internal driving data rather than external crash statistics alone.

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tesla interior operating on full self driving
Credit: TESLARATI

Tesla intertwined its Full Self-Driving (Supervised) suite with its in-house Insurance initiative in an effort to offer an attractive incentive to drivers.

Tesla announced that its new Safety Score 3.0 will automatically have a perfect score of 100 with every mile driven with Full Self-Driving (Supervised) enabled.

The change is designed to boost customers’ average safety scores and deliver noticeably lower monthly premiums.

The move marks the clearest link yet between Tesla’s autonomous driving technology and its proprietary insurance product. Tesla Insurance already relies on real-time vehicle data—such as acceleration, braking, following distance, and speed—to calculate a Safety Score between 0 and 100. Higher scores have long translated into cheaper rates.

Under the previous system, however, even brief manual interventions could drag down the average, frustrating owners who rely heavily on FSD. Version 3.0 eliminates that penalty for supervised autonomous miles, effectively treating FSD-driven segments as the safest possible driving behavior.

The incentive is immediate and financial. Drivers who keep FSD engaged for the majority of their trips will see their overall score rise, potentially shaving hundreds of dollars off annual premiums.

Tesla framed the update as a direct response to customer feedback, many of whom had complained that the old scoring model punished the very behavior it was meant to encourage.

For now, the program applies only to new policies in six states: Indiana, Tennessee, Texas, Arizona, Virginia, and Illinois.

Existing policyholders are not yet included, a point that drew swift questions from the Tesla community. Many owners in other states, including California and Georgia, expressed hope that the benefit would expand nationwide soon.

The announcement arrives as Tesla continues to roll out FSD Supervised updates and push for regulatory approval of more advanced autonomy. By tying insurance savings directly to FSD usage, the company is putting its own actuarial weight behind the technology’s safety claims.

Every mile logged under FSD now carries a documented financial value—lower risk, lower cost—based on Tesla’s internal driving data rather than external crash statistics alone.

Tesla has not disclosed exact premium reductions or the full rollout timeline beyond the six launch states.

Still, the message is clear: the more drivers trust FSD Supervised, the more Tesla Insurance will reward them. In an era when legacy insurers remain cautious about autonomous tech, Tesla is betting that its own data will prove the safest miles are the ones driven hands-free.

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