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Boeing Starliner joins SpaceX’s Crew Dragon at the International Space Station
Boeing’s Starliner crew capsule has successfully rendezvoused, approached, and docked with the International Space Station for the first time, marking major several major milestones for NASA and its second Commercial Crew partner.
Starliner’s second orbital flight test (OFT-2) began as expected with a near-flawless May 19th launch on a United Launch Alliance (ULA) Atlas V rocket. As thousands of employees and stakeholders held their collective breath, the uncrewed prototype safely detached from Atlas V’s Centaur upper stage and propelled itself the rest of the to a stable parking orbit. Two and a half years after their first attempt, Boeing and NASA were then finally able to send Starliner on its way to the International Space Station (ISS) and prepare for proximity operations.
Welcome #Starliner ! pic.twitter.com/F7KVIRO24c— Samantha Cristoforetti (@AstroSamantha) May 21, 2022
As previously discussed on Teslarati, Starliner making it through the first hour or so of flight without running into a catastrophic problem was already a huge milestone for Boeing and a massive improvement over the company’s last two orbital flight test attempts.
“The story of Starliner’s tortured orbital flight test (OFT) campaign began in earnest on December 20th, 2019, when an uncrewed prototype first attempted to launch to the International Space Station (ISS) atop a United Launch Alliance (ULA) Atlas V rocket. A major software bug that could have been easily detected with even the most basic integrated hardware-in-the-loop prelaunch testing caused Starliner to lose control the moment it separated from Atlas V. After hundreds of seconds of unplanned burns of its many attitude control thrusters, Boeing finally regained control but Starliner no longer had enough propellant to safely reach the ISS.
Boeing would later catch and correct another unrelated software bug mere hours before Starliner’s planned reentry and recovery that, if undetected, could have caused the spacecraft’s capsule and service sections to crash into each other shortly after separation.
On July 30th, 2021, shortly before a different uncrewed Starliner was scheduled to reattempt the first Orbital Flight Test, the launch was aborted. Boeing and NASA later reported that 13 of Starliner’s 24 main oxidizer valves failed to open during a prelaunch test just a few hours before liftoff. It was eventually concluded that faulty Aerojet Rocketdyne-supplied valves and poor Boeing integration enabled water intrusion and extensive corrosion. The next OFT-2 launch attempt was delayed by almost ten months, as a result.”
Teslarati.com – May 19th, 2022
Instead of calamity, Starliner’s second OFT and third OFT attempt was mainly greeted with success. After reaching orbit, the spacecraft began raising and ‘phasing’ its orbit to rendezvous with the ISS and completed all the burns and navigation required without major issues. Finally, after several intentional test maneuvers and about an hour of unplanned troubleshooting, Starliner began its final approach and successfully docked with the ISS – joining a SpaceX Crew Dragon – at 8:28 pm EDT on May 20th (00:28 UTC 21 May).
Starliner’s successful docking made it the fourth, fifth, or sixth US spacecraft to reach the ISS, joining the Space Shuttle, three main variants of SpaceX’s Dragon, and Orbital ATK’s (now Northrop Grumman) Cygnus cargo vehicle. It also marked the first time that both NASA Commercial Crew Program vehicles have been simultaneously docked at the space station – a reassuring sign of a future with redundant access after years of Boeing delays forced SpaceX to temporarily become NASA’s sole source of astronaut transportation. While odds are good that SpaceX will ultimately be required to singlehandedly maintain NASA access to the ISS for seven six-month ‘expeditions’ (>3 years), Starliner’s thus-far-successful OFT2 mission significantly improves the odds that the Boeing spacecraft will be fully ready within a year or two.
Nonetheless, Starliner must still safely depart the ISS, lower its orbit, reenter Earth’s atmosphere, and safely touch down for recovery and reuse. Starliner has already accomplished all of those tasks during OFT1, but tensions will still be high. Additionally, Starliner’s performance during OFT2 has been far from perfect. Aside from a few minor issues with coolers and radiators, Boeing and NASA revealed that four of the spacecraft’s several dozen thrusters (two larger maneuvering/control thrusters and two smaller attitude control thrusters) – had failed by the time it was docked. During OFT1, as many as 13 thrusters failed as a result of minutes of unplanned burns, but Boeing was able to recover all but one before reentry.
Technically, that means that both missions have demonstrated the solid redundancy of Starliner’s propulsion systems, but NASA will undoubtedly demand that Boeing determine probable root causes and qualify fixes before greenlighting Starliner’s first Crewed Flight Test (CFT). For SpaceX, it took 14 months after Crew Dragon’s first near-flawless uncrewed debut for NASA to agree to proceed with a crewed flight test. However, during post-flight testing, the capsule that support Demo-1 catastrophically exploded, triggering a several-month investigation. The effect of a few failed thrusters is decidedly less severe, so Starliner might not have to wait as long for CFT. With any luck, that means that NASA will have two fully-redundant astronaut transport spacecraft available and operational by the end of 2023, if not earlier.
Tesla’s dedicated factory for building up to ten million Optimus units is officially under construction at Gigafactory Texas.
Drone footage released on May 27 by Giga Texas observer Joe Tegtmeyer captures the significant milestone of the first steel structure officially standing at Tesla’s new Optimus factory on the North Campus of the facility.
Phase two of land reclamation is advancing steadily, and the progress will let the new building extend nearly the full length of the main Giga Texas factory, potentially exceeding 4,000 feet, while measuring somewhere between 50 and 70 meters narrower. Extensive foundation work is proceeding as well.
Big news at the new Optimus 10m/y factory construction site today! The 1st steel structure has been erected & as expected the second phase of land reclamation is underway.
This will allow this new factory to grow to nearly the same length as the main Giga Texas factory,… pic.twitter.com/FidRLV6XpU
— Joe Tegtmeyer 🚀 🤠🛸😎 (@JoeTegtmeyer) May 27, 2026
This facility forms a central element of Tesla’s broader North Campus expansion at Giga Texas. The project will add more than 5.2 million square feet of new industrial space. It sits alongside other advanced developments, including a Terafab for next-gen AI chips. The scale reflects Tesla’s commitment to transforming humanoid robotics into a core pillar of the company’s future.
Musk has said that Optimus will be the biggest product in the world on several occasions. He believes it will be Tesla’s biggest valuation contributor.
Tesla prepares to expand Giga Texas with new Optimus production plant
Tesla plans to build about 10 million robots at the site annually once it is completed, which would be about 27,000 units each day.
The Optimus plant at Giga Texas is part of Tesla’s phased strategy for Optimus manufacturing. In an effort to start production of the robot well before the Giga Texas plant is complete, Tesla ended production of the Model S and Model X vehicles, which were built in Fremont, California, to make way for initial Optimus manufacturing efforts.
Production there will start in either July or August of this year, and early units will support internal factory tasks while the team gathers real-world data to refine processes. The Gigafactory Texas facility will house a second-gen production line. It targets high-volume output starting in Summer 2027.
Musk has repeatedly described Optimus as potentially more valuable than Tesla’s entire vehicle business. Current versions are already completing minor tasks around various facilities, while Tesla continues to refine its abilities and add new features.
Tesla’s total investment could reach several billion dollars. Significant challenges lie ahead, including the creation of an entirely new manufacturing ecosystem, the refinement of AI systems for dependable autonomy, and the development of reliable supply chains for actuators, sensors, and other components.
Nevertheless, the visible progress at Giga Texas highlights Tesla’s capacity to translate ambitious concepts into physical reality.
Tesla’s Optimus factory stands as much more than a simple expansion project, as it is quite literally the second phase of what could potentially be the biggest product ever. With construction beginning, 2027 is poised to become a transformative year for Tesla, as it evolves even further from an electric vehicle leader into a pioneer of intelligent, general-purpose machines.
Tesla Vice President of Vehicle Engineering, Lars Moravy, recently revealed the company has thought about introducing a Plaid powertrain on the Model 3, but there could be some challenges involved.
On the Ride the Lightning podcast, Moravy revealed that he thinks about a Plaid Model 3 “all the time,” and it certainly has a place in Tesla’s potential lineup of future vehicles.
Now that the Plaid powertrain is technically defunct due to the newfound absence of the Model S and Model X, Tesla could find a way to reintroduce the lightning-quick trim level to its mass-market vehicles.
But there are going to be some challenges with it. Moravy said that the Model 3 Plaid would likely adopt the carbon-sleeved motors that the Model S Plaid had. However, packaging would be a major challenge, as Moravy said on the podcast, it would be a “tight engineering squeeze.”
It’s important to note that there are no active production plans for the Model 3 Plaid at this point, but it’s also worth noting that with the Model S and Model X Plaid no longer available, Tesla would likely be willing to introduce something that is even more white-knuckle than the Model 3 Performance, which already boasts a 2.9-second 0-60 MPH acceleration rate and a top speed of 163 MPH.
Of course, there is the Roadster, but we don’t know when that will exactly make it to market, and we know that, for sure, it will not be accessible to many.
Tesla unveils juicy new detail on the Roadster and hints at new unveil timeline
Tesla has prided itself in building some of the best cars out there, but they’re also interested in building cars that are simply fun to be in.
A Plaid Model 3 could truly push the limits and could end up being one of the best cars Tesla will ever build, especially if it can shave off at least half of a second from its 0-60 MPH time and increase its top speed slightly.
More than anything, the real changes will be in the ride and aerodynamics. Tesla improving things like the suspension, handling, and downforce will be the true trademarks of its Plaid powertrain; putting it in the Model 3 could be a great move for the company and for customers interested in high-end performance.
Elon Musk
NASA’s first human outpost on the Moon starts now – SpaceX on deck
NASA named the rovers, landers, and vendors that will build America’s first Moon Base.
NASA has laid out its most detailed Moon Base plan to date, describing a permanent outpost near the Moon’s south pole that the agency intends to build over the coming decade as a direct stepping stone to Mars. “The Moon Base will be America’s and humanity’s first outpost on another celestial world,” NASA Administrator Jared Isaacman said, adding that every mission crewed and uncrewed “will be a learning opportunity as we return to the lunar surface, build the infrastructure to stay, and master the skills required to live and operate in one of the most demanding and dangerous environments imaginable.”
The plan is structured in three phases involving both uncrewed and crewed missions to deliver equipment, vehicles, and infrastructure to the surface, with the first three moon base missions targeted to launch before the end of 2026.
Moon Base I, targeting fall 2026, will use Blue Origin’s Blue Moon Mark 1 lander to deliver scientific instruments to the Shackleton Connecting Ridge, the same region where Artemis astronauts will land. Moon Base II will send Astrobotic’s Griffin lander carrying more than 1,100 pounds of cargo including Astrolab’s FLIP rover to begin developing mobility systems on the surface. Moon Base III will carry the Lunar Vertex science mission on Intuitive Machines’ Nova-C Trinity lander to study lunar swirls near the south pole, with ESA and Korean science payloads aboard.
On the rover side, NASA awarded Astrolab $219 million and Lunar Outpost $220 million to build the first phase of Lunar Terrain Vehicles, with both rovers targeted for deployment to the lunar surface by 2028. Astrolab’s crewed rover weighs roughly 2,000 pounds and can reach over 6 mph. Lunar Outpost’s Pegasus rover can operate autonomously or via remote control at over 9 mph. Blue Origin separately received $188 million with an option worth $280.4 million to deliver cargo landers for rover transport.
NASA also confirmed that MoonFall, a mission deploying four survey drones to scout Artemis landing sites, has selected Firefly Aerospace to build the transport spacecraft, with a 2028 launch target.
SpaceX sits at the center of that commercial layer. SpaceX holds the NASA Human Landing System contract for the Starship-derived lander that will put astronauts on the surface under Artemis IV, currently targeting 2028. Before that can happen, SpaceX must demonstrate in-orbit propellant transfer at scale, a process requiring multiple Starship tanker launches to fuel a single mission. Water ice at the lunar south pole is central to the base’s long-term viability, as it can be converted into drinking water, breathable oxygen, and rocket fuel, directly reducing dependence on Earth resupply. That resource loop becomes far more practical if Starship can land and be refueled on or near the Moon itself.
Elon Musk has publicly stated that Starship V3, which recently completed its first flight, should be capable enough for initial Mars missions. The Moon Base plan announced Tuesday is the infrastructure layer that connects everything between those two ambitions, and SpaceX is the only American company currently contracted to build the rocket that gets humans to either destination.
Tesla’s dedicated Optimus factory construction officially underway at Giga Texas
Tesla teases going Plaid Mode with the Model 3
