Connect with us

Energy

For HyperSciences, geothermal energy builds a path to space

Published

on

These days, it seems anyone wanting to launch rockets will inevitably be compared to Elon Musk and Jeff Bezos, especially if rocket launching isn’t the only business interest on the agenda. Musk has Tesla plus SpaceX, and Bezos has Amazon plus Blue Origin. Now, meet Mark Russell, a disciple of Bezos and rocket engineer who founded HyperSciences, a drilling company that uses aerospace technology to both quickly extract underground geothermal energy and put payloads into orbit at low cost.

The idea of leveraging Earth’s geothermal energy is not a new concept, but the expense and time required to reach the depth needed have been prohibitively expensive. That’s where HyperSciences comes in.

Russell and his team have developed a low-cost, multi-purpose projectile called the HyperDrone that can accelerate to velocities over five times the speed of sound and pulverize hard rock via their HyperDrill. This will enable tunneling speeds that are 5-10 times quicker than conventional methods, and more importantly, it opens up significant market viability in other industries that could benefit, namely when that acceleration is pointed skyward. NASA has already recognized this potential and is a current investor and major partner of HyperSciences.

Bringing accessible, affordable, and true green energy to the international arena is onely one component in Russell’s overarching goal in life. In a way reminiscent of the founder of another famous digging enterprise, The Boring Company, HyperSciences’ founder has both roots in space exploration and a long-term vision for a paradigm shift in space launch capabilities using the same basic technology employed in his digging operations. In fact, launching projectiles up was what inspired him to launch them down deep into the ground in the first place.

“I would not have left ‘conventional’ aerospace unless there was a path forward for spaceflight,” Russell told me in a conversation we had about his vision for his company’s inventions beyond Earth’s atmosphere. He was referring to his decision to leave Blue Origin after he’d led their crew capsule and vertical takeoff and landing vehicle development to found HyperSciences. I’d heard that Russell had history with the Bezos-led rocket company, but as a lifelong space nerd, I was very excited to hear the extent of his background in aerospace and how it tied into just about everything about his drilling company.

“I was the black sheep of the family that went into the aerospace arena instead of into mining,” he told me, jokingly, before reminiscing about his amateur astronomy hobby and desire to be an astronaut in his younger days. Russell is the third generation of a family of successful miners from Idaho.

Advertisement

It is Rocket Science

The future HyperSciences founder obtained a master’s degree in Aero Astro Engineering from Stanford University before spending some engineering time at Boeing first, then Kistler Aerospace, where he worked with a man who would eventually become Blue Origin’s first president, Rob Meyerson. Russell made the transition to Jeff Bezos’s space venture himself for a time, but as the company moved more in the direction of becoming a traditional launch provider, he made the decision to circle back around to his family mining days where he’d been considering some underground-type space industry ideas that needed more attention to flesh out.

The result of that return home would eventually lead to the invention of the HyperDrill and the step-change Russell was looking for to be able to turn his attention skyward again. “My brother and I drilled the deepest holes in America right after I left Blue Origin, and it all seemed like rocket science to me,” he recalled.

So, how does a drill transform into a rocket? While the technology itself is the product of very innovative and intelligent minds, the concept overall is simple. A projectile (or rocket payload, rather) is loaded into a long tube that’s been drilled underground, and then fuel is ignited in the bottom of the tube to propel it at hypersonic speed towards space, a second transfer stage possibly being implemented for orbital entry. The company calls the actual launching device the HyperCore Engine. By essentially separating the fuel and the payload of a rocket, the process of putting things into orbit becomes cheaper, safer, and achievable at a much faster rate of launch than anything even being planned by the likes of SpaceX and Blue Origin.

This kind of technology proposition gained NASA’s interest, and HyperSciences has since won a Phase I innovation award for from the agency, the testing for which was successfully completed at Spaceport America in New Mexico at the end of January this year. With this achievement under their belt, Russell’s long-time spaceflight dreams are really starting to take shape.

Looking Beyond Earth

Tying the team’s mining and space technology ambitions neatly together, Russell also told me that his time at Blue Origin contributed more than just direct experience with spaceflight development to his hypersonic launch ambitions. Bezos’s “test early, test often” philosophy was directly relevant to a technology involving speeds 3-6 times the speed of sound – frequent flight testing is a must.

“At this point I realized, you really have to change the paradigm, and you need to test an awful lot,” he explained. “I thought to myself, if you want to practice a lot in hypersonics, what you want to do is find an industry that needs this.” With HyperSciences established and making great progress, Russell’s plan looks to have worked just as he’d imagined. “Every 15 seconds, we’re firing something at hypersonic speeds. Nobody does that. NASA doesn’t do it. Boeing doesn’t do it. But we do it.”

Advertisement

There was yet another aspect to Russell’s plan in developing his technology that I thought was pretty exciting – crowdsourced investment. Unlike SpaceX and Blue Origin where investment isn’t really accessible to day-to-day citizens wanting to be a part of the “next big thing”, HyperSciences’ latest funding round is being hosted by SeedInvest. This approach provides a real ownership opportunity for pretty much anyone excited about things like aerospace and clean energy, and it’s open until March 22, 2019.

“Every 15 seconds, we’re firing something at hypersonic speeds. Nobody does that. NASA doesn’t do it. Boeing doesn’t do it. But we do it.”

As a native space nerd, I also had to prod Russell about taking HyperSciences’ tech to Mars – did he see a place for it there, whether it be for underground geothermal-type energy hunting or habitat digging? Turns out, he was several steps ahead of me. “I think the next bit of space exploration really does need to drill holes,” he said, acknowledging my sentiments about taking the tech off-planet. “In our patents, we have some applications that aren’t terrestrial.” How’s that for forward thinking?

“Hypersonics is not just about space. It’s a brand new way – a brand new engine,” Russell emphasized to me.

The disruptions already caused by Elon Musk in the same arenas HyperSciences is aiming for have made so many inroads where strict boundaries once stood, and it’s very exciting to see another space-driven company come along and want to keep pushing those boundaries into another phase of development all together. Visiting HyperSciences’ SeedInvest page is a great place to learn more details about the company’s plans and the benefits investors can gain by being a part of their future-forward technology.

The video below provides some exciting visuals and information surrounding the aerospace applications for HyperSciences’ technology, as demonstrated for their NASA Phase I funding award.

Advertisement

Accidental computer geek, fascinated by most history and the multiplanetary future on its way. Quite keen on the democratization of space. | It's pronounced day-sha, but I answer to almost any variation thereof.

Energy

Tesla starts hiring efforts for Texas Megafactory

Tesla’s Brookshire site is expected to produce 10,000 Megapacks annually, equal to 40 gigawatt hours of energy storage.

Published

on

Tesla's Megapack Factory in Lathrop, CA (Credit: Tesla)

Tesla has officially begun hiring for its new $200 million Megafactory in Brookshire, Texas, a manufacturing hub expected to employ 1,500 people by 2028. The facility, which will build Tesla’s grid-scale Megapack batteries, is part of the company’s growing energy storage footprint. 

Tesla’s hiring efforts for the Texas Megafactory are hinted at by the job openings currently active on the company’s Careers website.

Tesla’s Texas Megafactory

Tesla’s Brookshire site is expected to produce 10,000 Megapacks annually, equal to 40 gigawatt hours of energy storage, similar to the Lathrop Megafactory in California. Tesla’s Careers website currently lists over 30 job openings for the site, from engineers, welders, and project managers. Each of the openings is listed for Brookshire, Texas.

The company has leased two buildings in Empire West Business Park, with over $194 million in combined property and equipment investment. Tesla’s agreement with Waller County includes a 60% property tax abatement, contingent on meeting employment benchmarks: 375 jobs by 2026, 750 by 2027, and 1,500 by 2028, as noted in a report from the Houston Business Journal. Tesla is required to employ at least 1,500 workers in the facility through the rest of the 10-year abatement period. 

Tesla’s clean energy boom

City officials have stated that Tesla’s arrival marks a turning point for the Texas city, as it highlights a shift from logistics to advanced clean energy manufacturing. Ramiro Bautista from Brookshire’s economic development office, highlighted this in a comment to the Journal

Advertisement

“(Tesla) has great-paying jobs. Not just that, but the advanced manufacturing (and) clean energy is coming to the area,” he said. “So it’s not just your normal logistics manufacturing. This is advanced manufacturing coming to this area, and this brings a different type of job and investment into the local economy.”

Continue Reading

Energy

Tesla and Samsung SDI in talks over new US battery storage deal: report

The update was related by industry sources and initially reported by South Korean news outlets.

Published

on

Credit: Tesla Megapack

Recent reports have suggested that Tesla and Samsung SDI are in talks over a potential partnership to supply batteries for large-scale energy storage systems (ESS). 

The update was related by industry sources and initially reported by South Korean news outlets. 

ESS batteries to be built at Samsung’s Indiana plant

As noted in a report from Korea JoongAng Daily, the demand for energy storage systems has been growing rapidly in North America, thanks in no small part to the surge in AI investments across numerous companies. With this in mind, Tesla has reportedly approached Samsung SDI about a potential battery supply deal.

The deal is reportedly worth over 3 trillion Korean won (approximately $2.11 billion) and will span three years, according to The Korea Global Economic Daily. A battery supply deal with Samsung SDI could make sense for Tesla as the company already has a grid-scale battery, the Megapack, which is perfect for industrial use. Samsung SDI could simply supply cells for the EV maker.

Production of the batteries would reportedly take place at Samsung SDI’s joint venture factory with Stellantis in Indiana, which is currently under construction. Samsung SDI recently announced plans to use part of that plant’s EV lines to produce cells for ESS, with a targeted capacity of 30 GWh by the end of next year.

Advertisement

Tesla and Samsung’s partnership

At present, only a handful of manufacturers, including Korea’s LG Energy Solution, Samsung SDI, SK On, and Japan’s Panasonic, are capable of producing energy storage-scale batteries domestically in the United States. A Samsung SDI official issued a comment about the matter, stating, “Nothing has been finalized regarding cooperation with Tesla.”

The possible energy storage system deal adds another layer to Tesla’s growing collaboration with Samsung, which is already in line as a partner in the upcoming production of Tesla’s AI5 and AI6 chips. Early sample manufacturing of the AI6 is expected to begin in South Korea, with mass production slated for Samsung’s Texas-based Taylor foundry when it starts operations.

The AI6 chip will power Tesla’s next wave of high-volume projects, including the Optimus humanoid robot and the autonomous Cybercab service. Musk has called the partnership with Samsung a “real collaboration,” adding that he personally plans to “walk the line” at the Taylor facility to speed up progress.

Continue Reading

Energy

Tesla VP hints at Solar Roof comeback with Giga New York push

The comments hint at possible renewed life for the Solar Roof program, which has seen years of slow growth since its 2016 unveiling.

Published

on

tesla-solar-roof-500k
Image Credit: Tesla/Twitter

Tesla’s long-awaited and way underrated Solar Roof may finally be getting its moment. During the company’s Q3 2025 earnings call, Vice President of Energy Engineering Michael Snyder revealed that production of a new residential solar panel has started at Tesla’s Buffalo, New York facility, with shipments to customers beginning in the first quarter of 2026. 

The comments hint at possible renewed life for the Solar Roof program, which has seen years of slow growth since its 2016 unveiling.

Tesla Energy’s strong demand

Responding to an investor question about Tesla’s energy backlog, Snyder said demand for Megapack and Powerwall continues to be “really strong” into next year. He also noted positive customer feedback for the company’s new Megablock product, which is expected to start shipping from Houston in 2026.

“We’re seeing remarkable growth in the demand for AI and data center applications as hyperscalers and utilities have seen the versatility of the Megapack product. It increases reliability and relieves grid constraints,” he said.

Snyder also highlighted a “surge in residential solar demand in the US,” attributing the spike to recent policy changes that incentivize home installations. Tesla expects this trend to continue into 2026, helped by the rollout of a new solar lease product that makes adoption more affordable for homeowners.

Advertisement

Possible Solar Roof revival?

Perhaps the most intriguing part of Snyder’s remarks, however, was Tesla’s move to begin production of its “residential solar panel” in Buffalo, New York. He described the new panels as having “industry-leading aesthetics” and shape performance, language Tesla has used to market its Solar Roof tiles in the past.

“We also began production of our Tesla residential solar panel in our Buffalo factory, and we will be shipping that to customers starting Q1. The panel has industry-leading aesthetics and shape performance and demonstrates our continued commitment to US manufacturing,” Snyder said during the Q3 2025 earnings call.

Snyder did not explicitly name the product, though his reference to aesthetics has fueled speculation that Tesla may finally be preparing a large-scale and serious rollout of its Solar Roof line.

Originally unveiled in 2016, the Solar Roof was intended to transform rooftops into clean energy generators without compromising on design. However, despite early enthusiasm, production and installation volumes have remained limited for years. In 2023, a report from Wood Mackenzie claimed that there were only 3,000 operational Solar Roof installations across the United States at the time, far below forecasts. In response, the official Tesla Energy account on X stated that the report was “incorrect by a large margin.”

Advertisement
Continue Reading

Trending