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For HyperSciences, geothermal energy builds a path to space

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These days, it seems anyone wanting to launch rockets will inevitably be compared to Elon Musk and Jeff Bezos, especially if rocket launching isn’t the only business interest on the agenda. Musk has Tesla plus SpaceX, and Bezos has Amazon plus Blue Origin. Now, meet Mark Russell, a disciple of Bezos and rocket engineer who founded HyperSciences, a drilling company that uses aerospace technology to both quickly extract underground geothermal energy and put payloads into orbit at low cost.

The idea of leveraging Earth’s geothermal energy is not a new concept, but the expense and time required to reach the depth needed have been prohibitively expensive. That’s where HyperSciences comes in.

Russell and his team have developed a low-cost, multi-purpose projectile called the HyperDrone that can accelerate to velocities over five times the speed of sound and pulverize hard rock via their HyperDrill. This will enable tunneling speeds that are 5-10 times quicker than conventional methods, and more importantly, it opens up significant market viability in other industries that could benefit, namely when that acceleration is pointed skyward. NASA has already recognized this potential and is a current investor and major partner of HyperSciences.

Bringing accessible, affordable, and true green energy to the international arena is onely one component in Russell’s overarching goal in life. In a way reminiscent of the founder of another famous digging enterprise, The Boring Company, HyperSciences’ founder has both roots in space exploration and a long-term vision for a paradigm shift in space launch capabilities using the same basic technology employed in his digging operations. In fact, launching projectiles up was what inspired him to launch them down deep into the ground in the first place.

“I would not have left ‘conventional’ aerospace unless there was a path forward for spaceflight,” Russell told me in a conversation we had about his vision for his company’s inventions beyond Earth’s atmosphere. He was referring to his decision to leave Blue Origin after he’d led their crew capsule and vertical takeoff and landing vehicle development to found HyperSciences. I’d heard that Russell had history with the Bezos-led rocket company, but as a lifelong space nerd, I was very excited to hear the extent of his background in aerospace and how it tied into just about everything about his drilling company.

“I was the black sheep of the family that went into the aerospace arena instead of into mining,” he told me, jokingly, before reminiscing about his amateur astronomy hobby and desire to be an astronaut in his younger days. Russell is the third generation of a family of successful miners from Idaho.

It is Rocket Science

The future HyperSciences founder obtained a master’s degree in Aero Astro Engineering from Stanford University before spending some engineering time at Boeing first, then Kistler Aerospace, where he worked with a man who would eventually become Blue Origin’s first president, Rob Meyerson. Russell made the transition to Jeff Bezos’s space venture himself for a time, but as the company moved more in the direction of becoming a traditional launch provider, he made the decision to circle back around to his family mining days where he’d been considering some underground-type space industry ideas that needed more attention to flesh out.

The result of that return home would eventually lead to the invention of the HyperDrill and the step-change Russell was looking for to be able to turn his attention skyward again. “My brother and I drilled the deepest holes in America right after I left Blue Origin, and it all seemed like rocket science to me,” he recalled.

So, how does a drill transform into a rocket? While the technology itself is the product of very innovative and intelligent minds, the concept overall is simple. A projectile (or rocket payload, rather) is loaded into a long tube that’s been drilled underground, and then fuel is ignited in the bottom of the tube to propel it at hypersonic speed towards space, a second transfer stage possibly being implemented for orbital entry. The company calls the actual launching device the HyperCore Engine. By essentially separating the fuel and the payload of a rocket, the process of putting things into orbit becomes cheaper, safer, and achievable at a much faster rate of launch than anything even being planned by the likes of SpaceX and Blue Origin.

This kind of technology proposition gained NASA’s interest, and HyperSciences has since won a Phase I innovation award for from the agency, the testing for which was successfully completed at Spaceport America in New Mexico at the end of January this year. With this achievement under their belt, Russell’s long-time spaceflight dreams are really starting to take shape.

Looking Beyond Earth

Tying the team’s mining and space technology ambitions neatly together, Russell also told me that his time at Blue Origin contributed more than just direct experience with spaceflight development to his hypersonic launch ambitions. Bezos’s “test early, test often” philosophy was directly relevant to a technology involving speeds 3-6 times the speed of sound – frequent flight testing is a must.

“At this point I realized, you really have to change the paradigm, and you need to test an awful lot,” he explained. “I thought to myself, if you want to practice a lot in hypersonics, what you want to do is find an industry that needs this.” With HyperSciences established and making great progress, Russell’s plan looks to have worked just as he’d imagined. “Every 15 seconds, we’re firing something at hypersonic speeds. Nobody does that. NASA doesn’t do it. Boeing doesn’t do it. But we do it.”

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There was yet another aspect to Russell’s plan in developing his technology that I thought was pretty exciting – crowdsourced investment. Unlike SpaceX and Blue Origin where investment isn’t really accessible to day-to-day citizens wanting to be a part of the “next big thing”, HyperSciences’ latest funding round is being hosted by SeedInvest. This approach provides a real ownership opportunity for pretty much anyone excited about things like aerospace and clean energy, and it’s open until March 22, 2019.

“Every 15 seconds, we’re firing something at hypersonic speeds. Nobody does that. NASA doesn’t do it. Boeing doesn’t do it. But we do it.”

As a native space nerd, I also had to prod Russell about taking HyperSciences’ tech to Mars – did he see a place for it there, whether it be for underground geothermal-type energy hunting or habitat digging? Turns out, he was several steps ahead of me. “I think the next bit of space exploration really does need to drill holes,” he said, acknowledging my sentiments about taking the tech off-planet. “In our patents, we have some applications that aren’t terrestrial.” How’s that for forward thinking?

“Hypersonics is not just about space. It’s a brand new way – a brand new engine,” Russell emphasized to me.

The disruptions already caused by Elon Musk in the same arenas HyperSciences is aiming for have made so many inroads where strict boundaries once stood, and it’s very exciting to see another space-driven company come along and want to keep pushing those boundaries into another phase of development all together. Visiting HyperSciences’ SeedInvest page is a great place to learn more details about the company’s plans and the benefits investors can gain by being a part of their future-forward technology.

The video below provides some exciting visuals and information surrounding the aerospace applications for HyperSciences’ technology, as demonstrated for their NASA Phase I funding award.

Accidental computer geek, fascinated by most history and the multiplanetary future on its way. Quite keen on the democratization of space. | It's pronounced day-sha, but I answer to almost any variation thereof.

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Tesla Semi factory is getting a celebration nobody expected

Tesla will inaugurate its Nevada Semi factory September 24, five months after production quietly began ramping.

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Tesla says it will officially inaugurate its new Semi factory in Nevada next month. The Tesla Semi account posted the announcement on X, sharing a graphic titled “Semi Rollout” with a date of September 24. No further details were given about the format of the event or who would attend.

While Tesla’s dedicated Semi plant in Sparks, adjacent to Gigafactory Nevada, opened back in April, with the first trucks rolling off the high volume line on April 29, the timing for the factory inauguration comes at a surprise. The ribbon cutting event five months into production is a break from how Tesla has usually handled its other factories, where the first truck or car off the line typically served as the milestone moment.

The 1.7 million square foot factory was built as part of a $3.6 billion expansion Tesla announced in early 2023, and it shares a site with the battery cell lines that feed the Semi’s structural pack, a decision meant to remove the supply bottleneck that delayed the truck for years. The plant is designed for 50,000 trucks a year at full ramp. Semi program director Dan Priestley has said production “is now ramping” rather than claiming it has reached scale.

Nine years passed between the Semi’s 2017 unveiling and this stage of production, with the truck slipping from an original 2019 target through hand built pilot units for PepsiCo and a slow build out of the Nevada plant. An inauguration event now gives Tesla a stage to talk up that ramp and reset expectations for how many trucks it can begin delivering at scale.

The September date also lines up with the Semi’s next milestone. Tesla confirmed the truck is heading to Europe with a full unveiling at the IAA Transportation trade show in Hannover, Germany, running September 15 through 20. Between the Nevada event and the Hannover reveal, Tesla has roughly a week and a half in September to make the case that the Semi is now a truck being built and sold on two continents rather than tested in a handful of fleets.

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Energy

Tesla launches Powerwall Lease for affordable home backup

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Credit: Tesla

Tesla Energy has introduced the Powerwall Lease in conjunction with Tesla Electric, making the service available in Texas. This new option delivers whole-home backup power using two Powerwall units for a net monthly cost of $35 after credits, accompanied by a low fixed electricity rate.

Under the lease terms, customers pay a one-time order fee of $100. The base lease payment for the two Powerwalls is approximately $122 per month during the first year, subject to a 3 percent annual escalator thereafter. Enrollment in a qualifying Tesla Electric Backup plan or Virtual Power Plant plan provides an $87 monthly credit.

This credit lowers the effective cost to roughly $35 per month plus applicable tax.

Installation of the standard system carries no additional charge. The package features Storm Watch for outage protection and allows complete management through a single Tesla application. The system supplies continuous whole-home backup capability.

The Powerwall system enables households to maintain electricity during severe storms that disrupt the utility grid. When outages occur, the batteries automatically provide seamless backup power to the home.

Tesla announces 100k Powerwalls are participating in Virtual Power Plants

Tesla Storm Watch monitors weather forecasts and ensures the units are fully charged ahead of anticipated severe weather events so that power remains available throughout the disruption, keeping lights, refrigeration, and other essential systems operating without interruption.

Availability is restricted to select Texas locations where retail electric choice exists. Participants must lease exactly two Powerwall units and maintain continuous enrollment with Tesla Electric. Solar panels cannot be included under this particular lease arrangement.

The monthly credit activates automatically once the system is installed, receives permission to operate, and enrollment is confirmed. To retain the credit, customers are required to stay enrolled in Tesla Electric and fulfill all program conditions.

Nonstandard installations that involve electrical upgrades or special permitting may lead to extra expenses and might impact eligibility for the credit, so be sure to check with either your installer or Tesla to ensure you will still qualify.

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Inside Tesla’s secretive $10 Billion “Project Crystal Sun” filing

Tesla filed for a $10.1 billion Fort Bend solar factory, but the site isn’t confirmed.

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Tesla has filed paperwork in Texas for a second massive manufacturing project in the same week it locked down its chip fabrication site, this time for a $10.1 billion solar cell plant in Fort Bend County. The filing, submitted July 22 under the state’s Jobs, Energy, Technology and Innovation Act and first surfaced by Sawyer Merritt on X, lists an internal project name of “Project Crystal Sun” and targets a site off FM 762 and FM 1994 near Richmond, about 40 minutes outside Houston.

The application, prepared by Kroll Tax Services on Tesla’s behalf, spans five parcels totaling roughly 3,000 acres within the Lamar Consolidated Independent School District. Tesla wants a 10 year property tax limitation in exchange for the investment, split as $1.5 billion in real property and $8.6 billion in equipment and personal property. The company projects 9,712 permanent jobs once the plant reaches full operation, with 1,147 peak construction jobs during a build window running from this year through 2028 and commercial operations targeted for the first quarter of 2029.

Tesla is not fully committed to Fort Bend County yet. The filing states the company is weighing the site against an unnamed out of state alternative, and frames the tax abatement as what would make Texas competitive against that option. If the district and county decline the incentive, Tesla says it may build elsewhere.

Tesla Megapack Megafactory in Texas advances with major property sale

The plant would handle the full solar cell production chain in one facility, according to the filing, covering wafer and ingot manufacturing, coating, metallization and printing lines, cell testing, automated material handling and cleanroom infrastructure. That scope points to Tesla vertically integrating a part of its supply chain it currently sources largely from overseas partners, mirroring the approach behind its expanding Megapack production in Brookshire, Texas, where Tesla has already built out two buildings for its grid battery business.

The timing lines up closely with Tesla and SpaceX’s other big Texas commitment this month. SpaceX confirmed its Terafab chip factory would land in Grimes County days before this filing surfaced, with construction on that $16.8 billion project starting almost immediately after local officials met with residents. Terafab is meant to produce the AI chips running Tesla’s Optimus robots and Full Self-Driving software, while a solar cell plant would feed a different part of the business, the panels and storage systems Tesla sells to homeowners, businesses and utilities, and increasingly needs to power its own data centers.

Musk has talked about building domestic solar manufacturing capacity before, tying it to the amount of power Tesla’s AI ambitions will require.

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