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SpaceX Crew Dragon to perform first space station “flyaround” in November

Pictured at the ISS earlier this month, SpaceX's Crew Dragon will become the first private spacecraft to perform a space station "flyaround" in November. (ESA - Thomas Pesquet)

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A member of a NASA safety advisory panel says that SpaceX’s second operational Crew Dragon spacecraft will perform the first International Space Station (ISS) “flyaround” in years.

In the days of the Space Shuttle, similar flyaround maneuvers were extremely common as the US and Russia slowly but surely assembled the ISS from nothing in low Earth orbit (LEO) – mainly serving to document that undeniably historic process. In 2011, NASA and Roscosmos planned what would become the last flyaround in seven years to capture Shuttle Discovery on its last mission (also the first of the Shuttle’s last three launches) and the more-or-less completed space station. While the occasional partial flyaround still occurred during rare spacecraft relocation maneuvers, it would be more than seven years until the next flyaround – again by a Soyuz spacecraft – was completed in October 2018, capturing excellent photos of the ISS ahead of its 20th anniversary in orbit.

Now, more than three years after Soyuz’s MS-08 flyaround, SpaceX is reportedly set to continue the tradition as early as November 2021, making Crew Dragon the third of three crewed visiting vehicles to do a full flyaround survey of the ~450 ton (million-pound) orbital outpost.

Barring changing plans, twice-flown Crew Dragon Endeavor (C206) will perform the maneuver immediately after it undocks from the space station for the second time (including one relocation maneuver) with Crew-2 ESA astronaut Thomas Pesquet, JAXA astronaut Akihiko Hoshide, and NASA astronauts Shane Kimbrough and Megan McArthur. According to the Aerospace Safety Advisory Panel (ASAP) meeting where news of the flyaround was first broken, Crew-2’s ISS departure remains on track to occur in early to mid-November.

Crew Dragon Endeavor arrived at the ISS for the second time in April 2021. (NASA)
Carrying the four astronauts it launched with, Crew-2 Dragon Endeavor is pictured during a July 2021 docking port relocation maneuver – a bit like a quarter of a flyaround. (NASA)

In the 5-6 weeks between then and now, SpaceX is scheduled to undock Cargo Dragon 2 spacecraft C208 and return it to Earth, completing the CRS-23 resupply mission and capsule C208’s second trip to orbit and freeing up one of the ISS’ two American docking ports. Then, SpaceX is scheduled to launch yet another batch of astronauts to the ISS as part of Crew Dragon’s third operational crew transfer mission (Crew-3). Crew-3 remains on track to launch no earlier than (NET) October 31st, where it and astronauts Raja Chari, Thomas Marshburn, Kayla Barron, and Matthias Maurer will briefly join Crew-2 and their Dragon at the ISS.

SpaceX’s Crew-3 astronauts inspect the Falcon booster that will take them to space. (SpaceX)
A hint of the kind of views (and photos) Crew-2’s flyaround could produce shortly after Crew-3’s arrival. (NASA)

Hand-off complete, Crew-2 and Dragon Endeavor will then be free to depart the ISS, perform the first 360-degree flyaround survey in years, and return to Earth after more than six months in orbit. Due to years of continued technical and programmatic delays, Boeing – NASA’s other Commercial Crew partner – is unlikely to be ready to support operational astronaut launches until late 2022 at the earliest, likely guaranteeing that one or even two more Dragon-to-Dragon crew handoffs will occur before Starliner can give Dragon a break. SpaceX, in other words, is on track to singlehandedly ensure continuous NASA access to the International Space Station for two full years – and maybe even longer.

Eric Ralph is Teslarati's senior spaceflight reporter and has been covering the industry in some capacity for almost half a decade, largely spurred in 2016 by a trip to Mexico to watch Elon Musk reveal SpaceX's plans for Mars in person. Aside from spreading interest and excitement about spaceflight far and wide, his primary goal is to cover humanity's ongoing efforts to expand beyond Earth to the Moon, Mars, and elsewhere.

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Tesla eyes supply partners for Optimus mass production

Tesla certified three Chinese suppliers for Optimus mass production, signaling its robot timeline is accelerating.

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Concept rendering of Tesla Optimus in mass production

Tesla’s robotics team traveled to Ningbo, in China’s Zhejiang province, on September 16 and spent the following day auditing component suppliers for Optimus, according to a Bloomberg report cited by RobotAIGeek. The visit moved three manufacturers from provisional status to certified mass production partners: Tuopu Group, which handles actuators and chassis components, Ningbo Joyson Electronic, a sensor supplier, and Zhejiang Sanhua Intelligent Controls, which builds thermal management systems. All three already supply parts to Tesla’s electric vehicles, and the audit reportedly came with fresh orders that supply chain reports put at an initial batch of roughly 5,000 units.

Tuopu, Joyson, and Sanhua built their manufacturing base serving the automotive industry, where tolerances and volume requirements are already close to what a mass produced humanoid robot demands. Sanhua in particular has history here. Teslarati reported last October that the company had received a roughly $685 million order for linear actuators tied to Optimus, a volume industry watchers estimated could cover around 180,000 robots once production ramped.

Supply chain reports tied to this week’s audit put Tesla’s near term production goal at about 1,000 Optimus units a week by late September, rising to 2,000 to 2,500 units a week by the end of the year. That pace would put real weight behind the timeline Tesla has been building toward since May, when it wound down Model S and Model X production at Fremont to convert that floor space into a dedicated Optimus line targeting one million units annually. JPMorgan analysts who toured the factory in August confirmed the conversion took roughly four months, a pace Musk has called unprecedented for a facility that size.

New drone video shows Tesla’s Optimus Factory reaching a turning point

Fremont is only the first phase. A second, larger Optimus plant is rising at Gigafactory Texas, where drone footage shared by Joe Tegtmeyer last week showed the structural steel nearing completion on the north end of the building. Tesla has said that facility is meant to eventually support production of up to 10 million units a year, though volume output there is not expected before 2027.

Commercial sales of Optimus are still targeted for the second half of 2027, but production is expected to start well before then. JPMorgan analyst Rajat Gupta has said Tesla’s “Optimus Academy” program, which uses early units to collect real world training data inside Tesla’s own facilities, is expected to be running later this year. Bloomberg Intelligence analyst Ian Ma described the Ningbo audits as “a positive commercialization signal for China’s humanoid supply chain,” noting that sentiment could improve further if the visit leads to confirmed supplier nominations and larger orders. The Solactive China Humanoid Robotics Index rose about 1.4% on the news, though it remains down roughly 30% for the year.

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Elon Musk’s next Uranium in Uranus merch is Boring Company’s weirdest tease yet

Elon Musk teased a glowing new Boring Company merch idea, complete with a Geiger counter.

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Concept rendering of Boring Company Uranium in Uranus merch tease via Grok
Concept rendering of Boring Company Uranium in Uranus merch tease via Grok

Elon Musk teased the next piece of Boring Company merchandise on X Saturday, and it is exactly as unserious as fans of the company’s product history have come to expect. “The next @boringcompany merch will put Uranium in Uranus,” Musk wrote in a thread posted early Saturday morning. He followed up by explaining that the item would glow in the dark, “because otherwise how could you find it,” and that a Geiger counter would be sold separately as “an optional strap-on.”

Musk closed the thread with a line that doubles as a mission statement for the tunneling company’s merchandise arm: “It’s not easy coming up with something that is both outrageously unsellable and yet extremely popular.”

The Boring Company has built a small but consistent side business out of novelty items that start as jokes and end up selling out. The company’s Not-a-Flamethrower raised roughly $10 million in a few days back in 2018, moving all 20,000 units it produced. Its Burnt Hair perfume, priced around $100 a bottle, sold out fast enough that scalpers were flipping units on eBay for ten times the retail price. Boring Bricks, made from tunneling spoil, followed the same playbook of teasing a product on X months before it became real.

Musk has not said what the actual item will be, only that it involves uranium and glows in the dark. Given the pattern, that vagueness is probably intentional. Past merch announcements have started as one-line jokes and taken weeks or months to turn into an actual product listing on the company’s site, and there is no guarantee this one follows through at all.

The timing lines up with a period of real momentum for the Boring Company outside of the joke merchandise. The company said last week it plans to double the number of operational stations on its Vegas Loop by the end of the year, a target tied to a hiring push for drivers and operations managers. Prufrock-5, one of the company’s tunnel boring machines, also just wrapped a test tunnel in Bastrop, Texas, and is expected to relaunch on its next assignment in November.

Whether the uranium joke turns into an actual product remains to be seen. Musk’s post did not include a price, a shipping date, or even a name for the item, which has historically meant a Boring Company website page goes up quietly, password protected, sometime before an announcement.

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NASA taps SpaceX for more astronaut missions as Boeing Starliner remains grounded

NASA just gave SpaceX a $946 million contract for three more astronaut missions through 2030.

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NASA has awarded SpaceX a $946 million contract modification covering three more astronaut missions to the International Space Station, according to an announcement the agency published Friday. The award adds Crew-15, Crew-16, and Crew-17 to SpaceX’s existing Commercial Crew Transportation Capability contract, bringing the agreement’s total value to $5.92 billion across 17 flights.

SpaceX confirmed the award on X, writing that it was excited for Falcon 9 and Dragon to launch NASA’s Crew-15, 16, and 17 missions to the Space Station from Florida. The new missions cover ground, launch, in orbit, and return operations, along with cargo transport and a lifeboat capability while docked at the station, and the period of performance runs through 2030.

The award follows a notice of intent NASA issued in May, when the agency first signaled it would purchase up to six additional post certification missions from SpaceX. Teslarati covered that filing at the time, noting NASA cited technical issues and schedule delays encountered by Boeing as a driving factor. Friday’s contract modification locks in three of those six missions, with the remaining three left open for NASA to award later, potentially to Boeing if Starliner clears certification.

Boeing’s CST-100 Starliner has still not flown an operational crew rotation mission for NASA. The spacecraft’s most recent crewed test flight in 2024 ended without the astronauts returning aboard Starliner, and the company has spent the time since working through thruster problems. SpaceX President Gwynne Shotwell said this week that SpaceX is not retiring Crew Dragon today, for sure, while stopping short of committing to fly it past 2030.

Crew-12 is currently docked at the space station, and NASA has said Crew-13 is targeting a launch in the coming weeks. The newly awarded Crew-15 through Crew-17 missions extend SpaceX’s role as NASA’s primary way of getting astronauts to and from orbit well into the back half of the decade, regardless of what happens with Starliner or Starship in the meantime.

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